VALVES & CONTROLS PRODUCT GUIDE

Transcription

KOMOTO VALVES & CONTROLSPRODUCT GUIDEKOREA MOTOYAMA INC.

2. Valve modeling � Power source③AO : Air operate06 : Teflon block globe valveEM : Electric motor07 : Standard globe ( #600) valveEH : Electric hydraulicValve Body seriesHeavy duty globe (#900 ) valvePR : Pressure regulator11 : High performance butterfly valveMH : Manual hand wheel12 : Triple offset butterfly valve13 : Damper butterfly valve14 : Lined butterfly valve20 : Angle valve (globe)31 : 3 way globe valve②Actuator type01 : Hand Lever02 : Hand wheel03 : Gear with wheel04 : Hydraulic hand pump05 : Other hand operator12 : Pressure regulator actuator(Direct type)16 : Linear spring return piston17 : Linear double acting piston18 : Pressure regulator actuator(Pilot type)35 : Linear dia. actuator (reversible)41 : Ball valve43 : V-ball valve45 : 3 way ball valve (mixing)46 : 3 way ball valve (diverting)51 : Non-lining diaphragm valve52 : Lined diaphragm valve61 : Discharge valve (glove)62 : Discharge valve (ball)63 : Plug valve65 : Wedge gate valve66 : Knife gate valve900 : Angle Desuperheater901 : Jacket Desuperheater36 : heavy duty dia. actuator37 : Diaphragm rotary actuator38 : Rotary cylinder④21 : Electric motor (1 ph)D : Direct - air to close23 : Electric motor (3 ph)Symbol of actionDownstream Pressure control (PRV)R : Reverse - air to openUpstream Pressure control (PRV)D : Double acting (cylinder)S : Spring return (cylinder)2

⑤ Trim type⑥ Rating1 : Unbalanced top guided contoured trim SP 1 : 10K / 150#2 : Balanced cage guided contoured trim CS 2 : 20K / 300#3 : Cage double trim CD 3 : 30K / 600#4 : Cage guided balanced trim CB 4 : 63K / 900#5 : Anti-cavitation trim AC 5 : 1500#6 : Low-noise trim LN 6 : 2500#7 : Cage pilot CP 7 : 4500#8 : Ball, vane, plug BV 9 : Others⑦Body Material1 : SCPH2 / A216WCB⑧ Seat type2 : SCS13 / A351CF8M : Metal seat3 : SCS14 / A351CF8MS : Soft seat4 : SCS16 / A351CF3ME : Etc5 : SCS19 / A351CF36 : A217WC67 : A217WC98 : Etc⑨Bonnet type⑩Optional1 : StandardJ : Semi-jacketed2 : ExtensionF : Full jacketed3 : CryogenicO : Others4 : Bellows3

Safe & Reliable Operation, Perfect Performance,Professional Technical Support, Easy Maintenance,Interchangeable Parts, Long LifeKorea Motoyama Inc. was founded in 1988 through the technology and capital investmentby Japan Motoyama Inc., which has almost 90 years of history.As one of the leading players in this industry, Japan Motoyama Inc. has provided more thanone million valves all over the world. Based on its advanced technologies and experiences,Korea Motoyama Inc. has provided the ‘KOMOTO ’ brand valves to numerous globalcompanies. KOMOTO brand valves have been widely used in wide range of industriesincluding oil & gas, refineries, power plants, petrochemical plants, and steel mills toaccurately control cryogenic fluids, superheated steam and corrosive fluids under severeservice conditions.With long experiences of Japan Motoyama Inc., Korea Motoyama Inc., with 30 years ofexperiences continues to invest in research and development, testing facilities, and qualitycontrol systems. Today, we are ready to provide our customers with the best solutions tocontrol special fluids under any severe conditions.2www.komoto.co.kr

Features & Benefits of KOMOTO Rich experience - since 1927 Verified quality assurance systemActual pilot plant testing in R&D center Approved products for severe service& critical process Single responsibilityWide range of products- Globe, Angle, V-ball, Ball, Butterfly valves- Pressure Regulators- Desuperheaters / Steam Conditioning Valves Fast delivery2 weeks to 3 months from stock for standard products Prompt technical service Reasonable pricewww.komoto.co.kr3

Globe valvesANSI 150 2500 / JIS 10K 63KDIN PN10 420GeneralKOMOTO Globe valves are the best solution forthrottling service in oil, gas, petrochemical and otherindustrial purposes. It provides optimal solutionsto control from general service fluids to corrosive,cryogenic, high temperatures fluids under severeservice conditions containing erosion, corrosion andhigh pressure drops.Performance High Cv to body size ratio, which allows for smallerand more cost effective valve size selection High Cv to valve weight ratio Optimized streamlined flow Excellent flow control rangeabilityDesign Flexibility Modular construction design All trim components are replaceable from the top foreasy maintenance Wide range of supplementary cavitation & noisecontrol options Inherently characterized trim offered in equalpercentage, linear, quick opening and modifiedparabolic. Multi trim sizes are available. Full range of body and trim material options Full range of bonnet and packing designs to suitvarious temperatures and fluidsSpecificationsValve TypeValve ModelGlobe ValveSeries 07(in)1/23/411.1/222.1/23456810Valve Size(mm) 15202540506580100 125 150 200 250Pressure RatingANSI Class 150 2500 , JIS 10K 63K, DIN PN10 420End ConnectionRF, FF, SW, BW, RTJ, etcBody MaterialsCarbon steel, Stainless steel, Special alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Bonnet TypePlain, Extension, Cryogenic, Bellows SealTrim TypeBalanced, Un-balanced, Anti-cavitation, Low-noise, Optional special trimTrim MaterialsStainless Steel, Special Alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Plug ShapesContoured, Cage, PilotSeat TypeMetal, SoftCharacteristicEqual Percentage, Linear, Modified, Quick OpeningRangeability30:1, 50:1, 80:1, 100:1, 150:1PackingGraphite, PTFE, VOC, etcGasketSpiral wounded metal gasket (Teflon, Graphite, Inconel, etc)41230014350up to 36up to 900www.komoto.co.kr

Angle ValvesANSI 150 2500 / JIS 10K 63KDIN PN10 420GeneralKOMOTO angle valves are widely accepted forcontrolling fluid of high differential pressure, slurry,high viscosity, or adhesive. They are provided witha number of features such as low resistance ofpassage, anti-wear quality within the valve, and easymaintenance and inspection.Performance High Cv to body size ratio High Cv to valve weight ratio Excellent flow control rangeabilityDesign Flexibility Modular construction design available with a rangeof different connections and styles All trim components removable from the top for easymaintenance Wide range of supplementary noise control options.Inherently characterized trim offered in equalpercentage, linear, quick opening and modifiedparabolic (options). Multi trim sizes available. Full range of body and trim material options Full range of bonnet and packing designs to suitvarious temperatures and fluidsSpecificationsValve TypeValve ModelAngle Control ValveSeries 20(in)1/23/411.1/222.1/234Valve Size(mm)15202540506580100Pressure RatingANSI Class 150 2500 , JIS 10K 63K, DIN PN10 420End ConnectionRF, FF, SW, BW, RTJ, etcBody MaterialsCarbon steel, Stainless steel, Special alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Bonnet TypePlain, Extension, Cryogenic, Bellows SealTrim TypeBalanced, Un-balanced, Anti-cavitation, Low-noise, Optional special trimTrim MaterialsStainless Steel, Special Alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Plug ShapesContoured, Cage, PilotSeat TypeMetal, SoftCharacteristicEqual Percentage, Linear, Modified, Quick OpeningPackingGraphite, PTFE, VOC, etcGasketSpiral wounded metal gasket (Teflon, Graphite, Inconel, etc)www.komoto.co.kr51256150up to 24up to 6005

Mixing / Diverting 3-way valvesANSI 150 600 / JIS 10K 40KDIN PN10 100GeneralKOMOTO three-way type control valves are usedfor controlling the fluids mutually to three directionalpipings, i.e., mixing service or diverting service.Performance High Cv to body size ratio High Cv to valve weight ratio Excellent flow control rangeabilityDesign Flexibility Modular construction design available with a rangeof different connections and styles All trims components removable from the top foreasy maintenance Wide range of supplementary noise control options.Inherently characterized trim offered in equalpercentage, linear, quick opening and modifiedparabolic (options) Multi trim sizes available Full range of body and trim material options Fully rationalized and interchangeable features Full range of bonnet and packing designs to suitvarious temperatures and fluidsSpecificationsValve TypeValve ModelDiaphragm Operated 3-way Control ValveSeries 31, 32(in)1/23/411-1/2234568Valve Size(mm)152025405080100125150200Pressure RatingANSI Class 150 600, JIS 10K 40K, DIN PN 10 100End ConnectionRF, FF, SW, BW, RTJ, etcBody MaterialsCarbon steel, Stainless steel, Special alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Bonnet TypePlain, Extension, Cryogenic, Bellows SealTrim MaterialsStainless Steel, Special Alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Plug ShapesContouredSeat TypeMetal, SoftCharacteristicLinearPackingGraphite, PTFE, VOC, etc.GasketSpiral wounded metal gasket (Teflon, Graphite, Inconel, etc)610250123001435016400www.komoto.co.kr

Teflon Block ValvesANSI 150 / JIS 10KDIN PN20GeneralKOMOTO Teflon block valves are designed to be usedfor chemical injection service and acid or alkaline fluidservice.This valve has very compact design assembled withmulti-spring diaphragm actuator.Performance Integral body construction – All the wetted partsof the valve body are made of PTFE and realizedsuperior anti-corrosive valve for acid or alkalineservice Main body is covered with stainless steel caseproviding high durability and long life Compact design Wide Cv range and controllabilitySpecificationsValve TypeValve ModelTeflon block valvesSeries 06(in)1/23/411.1/2Valve Size(mm)15202540Pressure RatingANSI Class 150, JIS 10K, DIN PN 20End ConnectionFFBody MaterialsStainless Steel, PTFEBonnet TypeBellows SealPackingPTFE, gasket - PTFESeat TypeSoftValve Plug Shapes Contoured typePlug Characteristic Equal percentage, Linear, Quick openingTrim Materials316LSS with PTFE coating, HASTELLOY-B/C, etc.www.komoto.co.kr2507

Ball valvesANSI 150 2500 / JIS 10K 63KDIN PN10 420GeneralKOMOTO ball valves have been developed for wide range ofprocess industry applications.KOMOTO ball valves comply with API standard that incorporatemany special features. This series of valves is designed for bothpressure and vacuum service.Standard Specifications Flanged end, 2-pcs split body construction, top entry available Fields serviceable, wrench/gear/actuator mounted Test Pressure: As per API 6D Std Face to Face Dimension: as per API 6D StdEnd ConnectionsFlanged, conforming to ANSI B 16.5. The ball valves complywith one or more of the following standard specifications as topressure, temperature ratings and dimensions: ANSI, API, BS,DIN, MSSSpecificationsValve TypeValve ModelBody TypeCylinder Operated Ball ValveSeries 412-way, 3-way, 4-way(in)1/2 3/41 1-1/2 234568101214Valve Size(mm) 152025405080100 125 150 200 250 300 350Pressure RatingANSI Class 150 2500, JIS 10K 63K, DIN PN 10 420End ConnectionRF, FF, SW, BW, RTJ, etcBody MaterialsCarbon steel, Stainless steel, Special alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Bonnet TypePlain, Extension, Cryogenic, etc.Trim MaterialsStainless Steel, Special Alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Seat TypeMetal, SoftValve Plug Shapes BallPlug Characteristic On-off, Inherent816400184502050024600www.komoto.co.kr

V-Notch Ball ValvesANSI 150 600 / JIS 10K 40KDIN PN10 100GeneralANYCON V-notch ball valves are Top Entry, Full Bore,Trunnion, and stem ball type, which are exclusivelydesigned for excellent proportional control.ANYCON has special shape of ball which is suitablefor accurate throttling control and on-off servicenot only general fluids but also critical conditions inpowders, slurry, gummy, fibrous material and otherfluids with special characteristics.Performance High Cv body size ratio (Full bore) Controls through 90 rotation Excellent control range ability Easy maintenance ISO standard MountingDesign Flexibility Direct mounting actuator design flexibility Control any fluids Full range of body and vane material options withavailability of hard facings Seat changeability Equal or Linear characteristics available Self-cleaning and tight seating Double-eccentric disc optionsSpecificationsValve TypeValve ModelV-notch ball valveSeries 43(in)1/23/411.1/222.1/234568Valve Size(mm) 15202540506580100125150200Pressure RatingANSI Class 150 600, JIS 10K 40K, DIN PN 10 100End ConnectionRF, FF, SW, BW, RTJ, etcBody MaterialsCarbon steel, Stainless steel, Special alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Bonnet TypePlain, Extension, Cryogenic, etc.Trim MaterialsStainless Steel, Special Alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Seat TypeMetal, SoftValve Plug Shapes V-portPlug Characteristic Equal 4009

Butterfly ValvesANSI Class 150 900 / JIS 10K 63KDIN PN 10 150GeneralKOMOTO butterfly valves have been developed fora large number of applications throughout processindustries.KOMOTO high performance butterfly valves aremainly used for isolation or on-off applications butalso suitable for control, especially on high-flow, lowpressure applications. It offers additional advantagessuch as simple structure and low cost.Performance High Cv to valve weight ratio compared toconventional control valves Throttling controls 60 rotation, on-off controls 90 rotation Excellent flow control range abilityDesign Flexibility Triple-offset design Metal / Laminated / Soft seat available Actuator mounting flange dimensions in accordancewith ISO 5211 Swing through and tight shut-off seated trim design. Flange types are available Full range of bonnet and packing design to suitvarious temperatures and fluids Provides fire safe sealing, which combines a softseal ring and metal seal ring. Full range of body and vane material options. Hardfacing availableSpecificationsValve TypeValve ModelBody TypeButterfly ValveSeries 10High Performance / Damper / Teflon Lined / Rubber Lined(in)345681012141618Valve Size(mm)80100120150200250300350400450Pressure RatingANSI Class 150 900, JIS 10K 63K, DIN PN 10 150End ConnectionWF, RF, FF, etcBody MaterialsCarbon steel, Stainless steel, Special alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Bonnet TypePlain, Extension, CryogenicDisc ShapeVANETrim MaterialsStainless Steel, Special Alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Seat TypeMetal, Laminated, SoftCharacteristicInherentPackingGraphite, PTFE, VOC, etc.GasketGraphite, PTFE102050024600up to 64up to 1600www.komoto.co.kr

Tank Bottom Flush ValvesANSI Class 150 300 / JIS 10K 20KDIN PN 10 50GeneralKOMOTO Tank bottom flush valves are designed for theconvenient and fast draining of tanks (with or withoutsteam jackets).Performance Fast draining No pocket or dead area in the bodyDesign Flexibility The valves are made in stainless steel, nickel alloys,carbon steel, etc. The valve can be fabricated with steam jackets Cleaning connection and plug are available (option) Quick-opening disc ( standard) equal percentage or linear(option)Design Integrity Valve size are determined by outlet flange The outlet connection line is at approximately 45 to thecenter line of the valve Large stem diameterSpecificationsValve TypeValve ModelTank bottom flush valveSeries 61(in)3/411.1/222.1/234Valve Size(mm)202540506580100Pressure RatingANSI Class150 300, JIS10K 20K, PN10 50End ConnectionRF, FF, etc.Body MaterialsCarbon steel, Stainless steel, Special alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Bonnet TypePlainTrim MaterialsStainless Steel, Special Alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Valve Plug Shapes Contoured typeSeat TypeMetal, SoftPlug Characteristic QUICK OPENING (OPTION : EQ%, LINEAR)PackingGraphite, PTFE, VOC, etc.GasketSpiral wounded metal gasket (Teflon, Graphite, Inconel, etc)www.komoto.co.kr615082001025011

Pressure Regulating ValvesANSI Class 150 2500 /JIS 10K 63KDIN PN 10 420General Design FlexibilityKOMOTO pressure regulating valves are designed for controllingpressure of liquid s& gases in various industrial applications. Wide spring selection range Various types of pressure regulating valves for liquids & gasesPerformanceSpecification Direct operated / Pilot operated Easy setting / Fast action Low cost maintenance Pressure reducing type (P2 control) Back pressure/Relief type (P1 control) Tank blanketing typeSpecificationsValve TypeValve ModelPressure regulating valveSeries PR1207, 1607, 1807(in)1/23/411.1/222.1/2346Valve Size(mm)15202540506580100150Pressure RatingANSI Class 150 2500, JIS 10K 63K, DIN PN 10 420End ConnectionRF, FF, etc.Body MaterialsCarbon steel, Stainless steel, Special alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Bonnet TypePlainTrim MaterialsStainless Steel, Special Alloys(Hastelloy-B/C, Monel, Inconel, Duplex, etc)Seat TypeMetal, SoftActuatorDirect , PilotPlug Characteristic QUICK OPENING (OPTION : EQ%, LINEAR)GasketSpiral wounded metal gasket (Teflon, Graphite, Inconel, etc)1282001025012300www.komoto.co.kr

DesuperheatersGeneralKOMOTO desuperheaters are designed to control steamtemperature precisely and economically. KOMOTO’sdesuperheaters can optimize steam temperature, which cansave fuel and in turn save investment cost.Specifications Venture style, fixed nozzle type, variable multiple nozzletype, steam conditioning type are available Easy Installation & compact design Excellent spray quality Large control range Long lifeDesign Flexibility Tailor made design for each process.(No restriction for water or steam side flange) Carbon steel, Stainless Steel, Alloy steel materials areavailablewww.komoto.co.kr13

Multi-spring Diaphragm ActuatorsGeneralKOMOTO multi-spring diaphragm actuators are designed tocontrol the flow, level and the pressure of fluid to respond todemand for fine process control and various plant systems.The 3600 actuators will satisfy customer’s needs with itshigh reliability, durability and performance.Specifications Easy maintenance – Easy to assemble and disassemble.Reduce the maintenance cost by simplified the design ofcomponents Good performance – Provide the maximum strength andreliable high performance Field reversible – Actuator air action can be changed inthe field for increased flexibility and reduced inventory Flexibility – Wide selection of optional accessoriesavailable including override Compact design – More compact and lighter than otherexisting actuators. Designed for easy installation andconvenient maintenance on site Multiple spring design – Available to insert three springsto six springs maximum. Suitable for various workingpressure from low to high instrument air pressure Separate hand wheel – Adapting independent spindle, itdoes not damage the connected parts between handlespindle and worm gearSpecificationsActuator TypeActuator ModelActuator Size (Model)Stroke (mm)Min. Air supply PressureSpring RangeBody MaterialsDiaphragm MaterialsMovementHandwheel14Multi spring diaphragm actuatorSeries 3600T-1T-2T-3202538Standard : 4.0 kgf/cm2G, Optional: 3.0kgf/cm2G1.0 3.0 kgf/cm2G, Optional: 0.4 2.0kgf/cm2GSteel PlateEPDMReciprocate / Rotary (with rotary box)Top side (Optional declutchable side o.kr

Rotary Cylinder ActuatorsGeneralKOMOTO Rotary cylinder actuators are designed to operaterotary valves such as ball valves, butterfly valves and plugvalves for throttling or on-off service.KOMOTO Rotary cylinder actuators have unique cantedscotch-yoke mechanism.Specifications Ideal high torque Reliability Low hysteresis Light weight Easy maintenanceDesign Flexibility Double acting and spring return Double piston Wide selection of optional accessories available Wide adjustable range (Maximum rotation angle -100 ) Manual overrides are option (declutch handwheel)Design Integrity Over stroke (-5 95 degrees) for all rotary valves Mounting flange dimensions in accordance with ISO 5211 Solenoid valve pad in accordance with “NAMUR”SpecificationsActuator TypeActuator ModelACtuator Size(Model)Min. Air supplyPressureSpring RangeBody MaterialsMovementwww.komoto.co.krRotary Cylinder Actuator (Double acting / Spring return)Series 3800AC05AC06AC08AC10AC12AC14AC16AC20AC25AC30up to AC80Standard : 5.0kgf/cm2G2.0 3.0 kgf/cm2GDuctile Iron / Carbon Steel / Anodizing AluminumRotary ( Canted Scotch yoke )15

Linear Piston ActuatorsGeneralKOMOTO linear piston actuators are designed tooperate sliding-disc valves, such as wedge gatevalves, knife gate valves and parallel slide valves. Thisactuator is compact and has a long stroke and highthrust.Performance Long stroke (maximum 600mm) High thrust Good Reliability Low hysteresis Light weight Easy maintenanceDesign Flexibility Double acting and spring return Single piston. Tandem pistons are option Wide selection of accessories are availableSpecificationsActuator TypeActuator ModelACtuator Size (Model)Min. Air supply PressureSpring RangeBody MaterialsMovement16Linear Piston Actuator (Double acting / Spring return)Series 1700 / Series 1600AC14AC16AC20AC25Standard : 5.0 kgf/cm2G2.0 3.0 kgf/cm2GCarbon SteelReciprocateAC30AC40AC50AC80www.komoto.co.kr

AccessoriesPositionersAvailable specifications Type: E/P, P/P, Smart Actuator type: Linear, Rotary Communication: 4-20mA, Hart, Fieldbus, Profibus Enclosure: IP66 Explosion proof type: ExiaIICT6, ExdIICT6/T5, etc. Material: Aluminum die-casting, Stainless steel KOMOTO (MH series) or other global brandsMH-750MH-740MH-700Air filter regulatorsAvailable specifications Material: Aluminum die-casting, Stainless steel Connection: PT, NPT High ambient temperature option (100 C) available. KOMOTO (MR series) or other global brandsMR-5000ROther accessoriesKOMOTO valves are compatible with wide range ofaccessories of other global brands.Other types, models, or brands of accessories can bemounted on KOMOTO valves, if required.www.komoto.co.kr17

MEMO18www.komoto.co.kr

MEMOwww.komoto.co.kr19

Warranty / RemedyKorea Motoyama Inc. warrants goods of its manufacture as being free of defective materials and faulty workmanship for 12 months from the date of shipment, unless otherwisespecified. In this period, all of our products claimed by original defects may be returned to our factory after notice and authorization by us. If warranted goods are returned to KoreaMotoyama Inc. during the period of coverage, it will be repaired or replaced without charge for those items it finds defective. Such defects shall be exclusive of the effects ofcorrosion, erosion, normal wear or improper handling and storage. In case our engineers have field service, the user shall detach and install valves by his cost. Determination of thesuitability of the Products for the use contemplated by the buyer or buyer’s customer(s) is the sole responsibility of the buyer in connection therewith. The foregoing is buyer’s soleremedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.Korea Motoyama Inc. / KOMOTO 29, Hagunsandan 1-ro, Yangchon-eup, Gimpo-Si, Gyeonggi-do, Korea (zip:415-843)Tel: 82-31-996-5252Fax: 82-31-996-2992E-mail: info@komoto.co.krwww.komoto.co.krMotoyama Inc., JapanNo. 14-26, 1-Chome, Haginaka, Ota-Ku, Tokyo, JapanTel: 81-3-3732-3696Fax : 81-3-3738-9371E-mail: fications are subject to change without notice.www.komoto.co.krCopyright 2014 Korea Motoyana Inc. All rights reserved.

14 : Lined butterfly valve 20 : Angle valve (globe) 31 : 3 way globe valve 41 : Ball valve 43 : V-ball valve 45 : 3 way ball valve (mixing) 46 : 3 way ball valve (diverting) 51 : Non-lining diaphragm valve 52 : Lined diaphragm valve 61 : Discharge valve (glove) 62 : Discharge valve (ball) 63 : Plug valve 65 : Wedge gate