QRNG Series Model QRNG 270

Transcription

Q R N G SeriesModel QRNG 270Parts ManualRecord of Change 104This manual contains important safety information and must be madeavailable to all personnel who operate and/or maintain this product.Carefully read this manual before attempting to operate or performmaintenance on this compressor.Fill Out & Return Warranty Registration Card Located InsideManual No. 50156-104February 2008 Edition

INTRODUCTIONMODEL &SERIAL NUMBERIDENTIFICATIONThis manual provides information for the QRNGSeries, Model QRNG270 natural gas compressor perRecord of Changes 101, 102 & 103.RecordofChange No.The Model QRNG270 natural gas compressor is anaircooled, single stage, two cylinder, pressure lubricated compressor, capable of handling inlet pressuresof -7.5 PSIG (15 in. mercury) up to 50 PSIG. Up to 125PSIG of discharge pressure can be produced. It has a4.5" bore x 4" stroke and can be run at 400-940 RPM.TABLE OF CONTENTSModel & Serial NumberIdentification TagSerial Number Identification . 1Ordering Replacement Parts . 1The serial number identification tag is located on thehandhole plate side of the crankcase. Fill in thenumbers from compressor in the corresponding spacesprovided here, and reference this page when orderingreplacement parts.Crankcase Group . 2Crankshaft Group . 3Bearing Carrier Group . 4Connecting Rod & Piston Group . 6-7Cylinder & Head Groups . 8-11CHANGESHead Assemblies . 12-15since previous printing dated December, 2007:Control Group . 16Gasket Set . 17Head unloader piping was modified.Crankcase Lubricant Capacity . 17Quin-Cip Lubricant . 17Decals . 17"O" Ring Kit . 17Recommended Spare Parts . 17ORDERINGREPLACEMENT PARTSCAUTION !All replacement parts are to be ordered through anauthorized Quincy Compressor gas application distributor. Insist on genuine Quincy parts only!Failure to do so may void warranty.Follow all safety precautions outlined in the QRNG Seriesinstruction manual.Prompt service can be rendered on repair parts ordersif the following information is given:WARNING !Do not operate this compressor without a totally enclosedbelt guard or any other required safety equipment.Item 1) the model number, record of change number, & serial number.Item 2) the exact part number needed. (Do notorder by item numbers.)Item 3) the exact quantity needed.Item 4) the preferred type of transportation.DANGER !Air used for breathing or food processing must meet OSHA1910.134 or FDA 21 CFR 178.3570 regulations. Failure to doso may cause severe injury or death.QRNG 27050156-104, February 2008Quincy Compressor13501 Wismann Lane, Quincy IL - 62305-3116

CRANKCASE GROUP rankcase assemblycrankcasebearing cuppipe plug, 1/2 nptbearing shim adjustment, .005, steelbearing shim adjustment, .007, steelbearing shim adjustment, .020, steelbearing shim adjustment, .002, steelbearing adjustment plate assemblyadjustment plateoil sealhex screw, 3/8-16 unc x 1.25, grade 5 (@30 ft.-lbs.)gasket, inspection plateinspection plateinspection plate (with oil filter)hex screw, 5/16-18 unc x 1.00, grade 5 (@12 ft.-lbs.)oil gauge assemblybreather balldrive pinflatwasher, 5/16"o" ring, 1/16 wide x 3.38 o.d."o" ring, 3/32 wide x .82 o.d.* Quantity as required@ Indicates torque value (dry threads).Install seal as shown if positive crankcase pressure exists.Reverse the seal if negative crankcase pressure exists.81610Apply pipe sealantto this pinduring QRNG 27050156-104, February 2008Quincy Compressor23501 Wismann Lane, Quincy IL - 62305-3116

CRANKSHAFT GROUP 83-N22116124-N021466crankshaft assemblycrankshaft (N.S.S.; order 111238X002)bearing conebearing conepipe plug orifice, 1/8 nptpipe plug, 1/8 nptroll pin, 3/16 x 1.38sheave assemblysheave, 19.5", 3G, B sect., CCW (N.S.S.; order 110523X)hex screw, 1/2-13 unc x 3.50, grade 8 (@ 90 ft.-lbs.)square nut, 1/2-13 unctaper keyN.S.S. Not Sold Separate@ Indicates torque value in foot pounds (dry threads)Note: For reversal of compressor rotation refer to QRNG instruction manual.1.61.51.11.232.22.11.51.41.32.3QRNG 27050156-104, February 2008Quincy Compressor33501 Wismann Lane, Quincy IL - 62305-3116

BEARING CARRIER GROUP 681.1051.761.8931.10101.161.9QRNG 27050156-104, February 2008Quincy Compressor43501 Wismann Lane, Quincy IL - 62305-3116

BEARING CARRIER GROUP Descriptionbearing carrier assembly (N.S.S.; order 112043G002)bearing carrierincludes:bearing cupbushing"o"ring, 3/32 wide x 3.44 o.d."o"ring, 3/32 wide x .69 o.d.bearing carrier driveshaftdriveshaft keypump gerotorretaining ringoil pump housinghex screw, 1/4-20 unc x 1.00 (@ 6 ft-lbs.)pipe plug, 1/4 nptadjustment screw"o"ring, 1/16 wide x .44 o.d.jamnut, 9/16-18 unfspringneedle valvepipe plug, 1/8 nptgasket, bearing carrierhex screw, 3/8-16 unc x 1.00 grade 5 (@ 30 ft-lbs.)* oil pressure gaugegasket, oil inlet bracketoil pickup tubelockwasher, 3/8hex screw, 3/8-16 unc x .88, grade 5 (@ 30 ft-lbs.)oil filter studMaintenance Parts10112043G002oil filter (6-pack)Oil Pump Repair Kitincludes "o"rings, brg. carrier driveshaft, key, gerotor pump & retaining ringReplacement Bearing Carrier Assemblyincludes bearing carrier assembly & bearing carrier gasketN.S.S. Not Sold Separately@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bringeach fastener to the recommended torque specification in even increments.‡ Install with Teflon tape.* Should indicate approximately 25 P.S.I.G. at operating temperature.QRNG 27050156-104, February 2008Quincy Compressor53501 Wismann Lane, Quincy IL - 62305-3116

CONNECTING ROD & PISTON GROUP 1THIRDGROOVE2910BOTTOMGROOVE1.3951.134QRNG 27050156-104, February 2008Quincy Compressor63501 Wismann Lane, Quincy IL - 62305-3116

CONNECTING ROD & PISTON GROUP 112219-001(2 of 112219-001 connecting rod & piston groups required per ing rod assemblyconnecting rod assembly (N.S.S.; see maintenance parts)needle bearingorificerod boltwasherlock nut, 7/16-20 unf (@ 40 ft.-lbs.)connecting rod insert (sold in pairs only, see maintenance parts)retaining ringpiston pincompressor pistonoil ring railoil ring expanderpiston ringspringpiston 6656-010PR112222Greplacement piston (.010 oversize)replacement piston (.020 oversize)ring set (standard; no color code)ring set (.010 oversize; light blue)ring set (.020 oversize; yellow)connecting rod bearing inserts (1 pair; standard size)connecting rod inserts (1 pair; .010 undersize)Replacement Piston Assembly (Standard)includes piston, piston pin, ring set & retaining ringsReplacement Piston Assembly (.010 Oversize)includes piston, piston pin, ring set & retaining ringsReplacement Piston Assembly (.020 Oversize)includes piston, piston pin, ring set & retaining ringsReplacement Connecting Rod Assembly (Standard Size)includes connecting rod assembly, connecting rod inserts & locknutsReplacement Connecting Rod Assembly(.010 Undersize)includes connecting rod assembly, connecting rod inserts & locknutsMaintenance Parts112222G010112222G020112221G112221G010N.S.S. Not Sold Separate@ Indicates torque value in foot pounds (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternatingpattern. Bring each fastener to the recommended torque specification in even increments.QRNG 27050156-104, February 2008Quincy Compressor73501 Wismann Lane, Quincy IL - 62305-3116

CYLINDER & HEAD GROUP 112218-001(plain TIONPORT84913VENTTOSAFE AREA147QRNG 27050156-104, February 2008Quincy Compressor83501 Wismann Lane, Quincy IL - 62305-3116

CYLINDER & HEAD GROUP 112218-001(plain 5110419-010123115-07Chead assembly (see page 11 for parts breakdown)gasket, cylinder to headcompressor cylindergasket, cylinder to crankcasecounterbore screw, 1/2-13 unc x 4.25, grade 8 (@ 50 ft.-lbs.)flatwasherhex screw, 7/16-14 unc x 1.25, grade 5 (@ 50 ft.-lbs.)hex screw, 1/2-13 unc x 1.50, grade 5 (@ 75 ft.-lbs.)lockwasher, 1/2gasket, flangeintake flangehex screw,7/16-14 unc x 1.50, grade 5 (@ 50 ft. - lbs)tube fitting, 90 male elbow 3/8 tube x 3/8 nptlockwasher, 7/161112220G001Replacement Head Assemblyincludes gasket & head assemblyDescriptionMaintenance Parts@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bringeach fastener to the recommended torque specification in even increments.QRNG 27050156-104, February 2008Quincy Compressor93501 Wismann Lane, Quincy IL - 62305-3116

CYLINDER & HEAD GROUP 112218-002(head with unloaders)QRNG 27050156-104, February 2008Quincy Compressor103501 Wismann Lane, Quincy IL - 62305-3116

CYLINDER & HEAD GROUP 112218-002(head with 478-M15123115-07C110419-010head assembly (see page 15 for parts breakdown)gasket, cylinder headcylindergasket, cylinder to crankcasecounterbore screw, 1/2-13 unc x 4.25, grade 8 (@ 50 ft.-lbs.)flatwasher, 1/2hex screw, 7/16-14 unc x 1.25, grade 5 (@ 50 ft.-lbs.)hex screw, 1/2-13 unc x 1.50, grade 5 (@ 75 ft.-lbs.)lockwasher, 1/2gasket, companion flangeintake flangehex screw, 7/16-14 unc x 1.50, grade 5 (@ 50 ft.-lbs.)lockwasher, 7/16tube fitting, 90 elbow, 3/8 tube x 3/8 npt1112220G002Replacement Head Assemblyincludes head assembly, cylinder head gasketDescriptionMaintenance Parts@ Indicates torque value (dry threads).Note: Tighten all bolts & capscrews in any bolt pattern, evenly bringing each bolt to torque in equal increments, while moving aboutthe bolt pattern. This is particularly important for connecting rod & head bolts.QRNG 27050156-104, February 2008Quincy Compressor113501 Wismann Lane, Quincy IL - 62305-3116

HEAD ASSEMBLY 112220-001ASSEMBLY(plain head)QRNG 27050156-104, February 2008Quincy Compressor123501 Wismann Lane, Quincy IL - 62305-3116

HEAD ASSEMBLY 112220-001ASSEMBLY(plain 6670GDescriptioncompressor headsuction valve assemblyvalve bumpersuction valve seatvalve discvalve springvalve studdischarge valve assemblyvalve bumpervalve seatvalve discvalve springvalve gasketvalve retainervalve cover gasketcover platebolt & nut assy., 3/4-16 unc x 1.50, grade 5 (screw @ 60 ft.-lbs. - nut @ 50 ft.-lbs.)hex screw ,7/16-14 unc x 1.50, grade 5 (@ 50 ft.-lbs.)Maintenance PartsReplacement Suction Valve Assemblyincludes suction valve assembly & valve gasketReplacement Discharge Valve Assemblyincludes discharge valve assembly & valve gasket@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bringeach fastener to the recommended torque specification in even increments.*Tighten & torque valve cover plate hex screws (item 9) prior to tightening valve clamp hex screws (item 8).QRNG 27050156-104, February 2008Quincy Compressor133501 Wismann Lane, Quincy IL - 62305-3116

HEAD ASSEMBLY 112220-002ASSEMBLY(head with unloaders)QRNG 27050156-104, February 2008Quincy Compressor143501 Wismann Lane, Quincy IL - 62305-3116

HEAD ASSEMBLY 112220-002ASSEMBLY(head with 26908300815567532X1headsuction valve assemblyvalve bumpervalve seatvalve discvalve springstuddischarge valve assemblyvalve bumpervalve seatvalve discvalve springgasket, valvevalve retainergasket, valve platecover platebolt and nut assemblyunloader assembly (@ 75 ft.-lbs) (N.S.S.; order 7483X1)unloader body (N.S.S.; order 7483X1)unloader diaphragmdiaphragm cover platediaphragm dischex screw, 1/4- 20 unc x .75, grade 5 (@ 6 ft.-lbs.)hex screw, 7/16-14 unc x 1.38, grade 5 (@ 50 ft.-lbs.)unloader pin springvalve pinvalve platformvalve retainerunloader pinunloader type valve cover plateholddown screw (@ 60 ft.-lbs.)gasket, valveunloader piston assembly6671GReplacement Suction Valve assemblyincludes suction valve assembly & valve gasketReplacement Suction Valve Assemblyincludes suction valve assembly, unloader pin spring, valve pin & valve gasketReplacement Discharge Valve Assemblyincludes discharge valve assembly & valve gasketReplacement Unloader Assemblyincludes unloader piston assembly, valve gasket & unloader assemblyMaintenance Parts6671GU6670G7483X1Parts for Special Applications(for use with phosphate ester synthetic lubricants)9.211855Sunloader diaphragm@ Indicates torque value (dry threads).Note: Tighten all bolts & capscrews in any bolt pattern, evenly bringing each bolt to torque in equal increments, while moving aboutthe bolt pattern. This is particularly important for connecting rod & head bolts.* Tighten and torque valve cover plate hex screws (item 10) prior to tightening valve clamp hex screws (item 8).** Install with Loctite 246 applied to threads.N.S.S. Not Sold SeparatelyQRNG 27050156-104, February 2008Quincy Compressor153501 Wismann Lane, Quincy IL - 62305-3116

CONTROL GROUP 116269-001QRNG 27050156-104, February 2008Quincy Compressor163501 Wismann Lane, Quincy IL - 62305-3116

Gasket Set 679-1Descriptiongasket, inspection platebearing adj. shim, .005 steelbearing adj. shim, .007 steelbearing adj. shim, .020 steelbearing adj. shim, .002 steelgasket, valvegasket, bearing covergasket, bearing carriergasket, cylinder to headgasket, cylinder to crankcasegasket, flangegasket, oil inlet bracket4321CRANKCASE LUBRICANTCAPACITYModelLess FilterWith FilterQRNG27043/4 Qts. (4.49 lit.)Add 10 oz. (.3 -A127889-B113387Descriptionserial number & nameplatedecal, CAUTION!, MANUALdecal, DANGER!,"Air from this."decal, CAUTION!,"Do notremove dipstick." QUIN-CIP LUBRICANT"O" Ring Kit 110291GRefer to the chart below to order QUIN-CIP lubricantfrom your local authorized Quincy Compressor distributor.PackagePart No.DescriptionBarrelPailGallonGallon CaseQuartQuart Q032112541C03255 gal., SAE 10W5 gal., SAE 10W1 gal., SAE 10W(4)-1 gal., SAE 10W1 qt., SAE 10W(12)-1 qt., SAE 10WBarrelPailGallonGallon CaseQuartQuart Q068112542C06855 gal., SAE 205 gal., SAE 201 gal., SAE 20(4)-1 gal., SAE 201 qt., SAE 20(12)-1 qt., SAE 20BarrelPailGallonGallon CaseQuartQuart Q100112543C10055 gal., SAE 305 gal., SAE 301 gal., SAE 30(4)-1 gal., SAE 301 qt., SAE 30(12)-1 qt., SAE 90822749-0421112048Description"o" ring, 1/16 wide x .44 o.d.(oil pres. adj. scrw.)"o" ring, 3/32 wide x .69 o.d.(bayonet oil gauge)"o" ring, 3/32 wide x 3.44 o.d.(oil pump cover plate)"o" ring, 3/32 wide x .82 o.d."o" ring, 1/16 wide x 3.38 o.d.(bearing carrier)oil sealRecommended Spare PartsItem#Qty.221111QRNG 27050156-104, February 79-0017087GDescriptionreplacement suction valve assy.replacement discharge valve assy.inserts (pr.), con rod bearing, (std.)pressure gaugeoil pump repair kitgasket setQuincy Compressor173501 Wismann Lane, Quincy IL - 62305-3116

QUINCY COMPRESSORSTANDARD TERMS AND CONDITIONSLEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of Seller, thefollowing terms and conditions shall apply to and form a part of this order and any additional and/or different termsof Buyer’s purchase order or other form of acceptance are rejected in advance and shall not become a part of thisorder.The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent of Seller.This order may not be canceled or altered except with the written consent of Seller and upon terms which will indemnifySeller against all loss occasioned thereby. All additional costs incurred by Seller due to changes in design orspecifications, modification of this order or revision of product must be paid for by Buyer.In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and remediesconferred at law and in equity and shall not be required to proceed with the performance of this order if Buyer is indefault in the performance of such order or of any other contract or order with seller.TERMS OF PAYMENT: Unless otherwise specified in the order acknowledgment, the terms of payment shall be 1%15, net forty-five (45) days after shipment. These terms shall apply to partial as well as complete shipments. If anyproceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or in the judgment of Seller thefinancial condition of Buyer, at the time the equipment is ready for shipment, does not justify the terms of paymentspecified, Seller reserves the right to require full payment in cash prior to making shipment. If such payment is notreceived within fifteen (15) days after notification of readiness for shipment, Seller may cancel the order as to anyunshipped item and require payment of its reasonable cancellation charges.If Buyer delays shipment, payments based on date of shipment shall become due as of the date when ready forshipment. If Buyer delays completion of manufacture, Seller may elect to require payment according to percentageof completion. Equipment held for Buyer shall be at Buyer’s risk and storage charges may be applied at the discretionof Seller.Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law, suchinterest shall be eighteen percent (18%). Buyer shall pay all cost and expenses, including reasonable attorney’s fees,incurred in collecting the same, and no claim, except claims within Seller’s warranty of material or workmanship, asstated below, will be recognized unless delivered in writing to Seller within thirty (30) days after date of shipment.TAXES: All prices exclude present and future sales, use, occupation, license, excise, and other taxes in respect ofmanufacture, sales or delivery, all of which shall be paid by Buyer unless included in the purchase price at the properrate or a proper exemption certificate is furnished.ACCEPTANCE: All offers to purchase, quotations and contracts of sales are subject to final acceptance by anauthorized representative at Seller’s plant.DELIVERY: Except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In the absenceof exact shipping instruction, Seller will use its discretion regarding best means of insured shipment. No liability willbe accepted by Seller for so doing. All transportation charges are at Buyer’s expense. Time of delivery is an estimateonly and is based upon the receipt of all information and necessary approvals. The shipping schedule shall not beconstrued to limit seller in making commitments for materials or in fabricating articles under this order in accordancewith Seller’s normal and reasonable production schedules.Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of governmentalor military authorities, delays in transportation or procuring materials, or causes of any kind beyond Seller’s control.No provision for liquidated damages for any cause shall apply under this order. Buyer shall accept delivery withinthirty (30) days after receipt of notification of readiness for shipment. Claims for shortages will be deemed to havebeen waived if not made in writing with ten (10) days after the receipt of the material in respect of which any suchshortage is claimed. Seller is not responsible for loss or damage in transit after having received “In Good Order”receipt from the carrier. All claims for loss or damage in transit should be made to the carrier.QRNG 27050156-104, February 2008Quincy Compressor183501 Wismann Lane, Quincy IL - 62305-3116

TITLE & LIEN RIGHTS: The equipment shall remain personal property, regardless of how affixed to any realty orstructure. Until the price (including any notes given therefore) of the equipment has been fully paid in cash, Sellershall, in the event of Buyer’s default, have the right to repossess such equipment.PATENT INFRINGMENT: If properly notified and given an opportunity to do so with friendly assistance, Seller willdefend Buyer and the ultimate user of the equipment from any actual or alleged infringement of any published UnitedStates patent by the equipment or any part thereof furnished pursuant hereto (other than parts of special design,construction, or manufacture specified by and originating with Buyer), and will pay all damages and costs awardedby competent court in any suit thus defended or of which it may have had notice and opportunity to defend as aforesaid.STANDARD WARRANTY: Seller warrants that products of its own manufacture will be free from defects inworkmanship and materials under normal use and service for the period specified in the product instruction manual.Warranty for service parts will be Ninety (90) days from date of factory shipment. Electric Motors, gasoline and dieselengines, electrical apparatus and all other accessories, components and parts not manufactured by Seller arewarranted only to the extent of the original manufacturer’s warranty.Notice of the alleged defect must be given to the Seller, in writing with all identifying details including serial number,type of equipment and date of purchase within thirty (30) days of the discovery of the same during the warranty period.Seller’s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase price of anyproduct or part thereof which proves to be defective. If requested by Seller, such product or part thereof must bepromptly returned to seller, freight prepaid, for inspection.Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship undernormal use and service for ninety (90) days or for the remainder of the warranty on the product being repaired.This warranty shall not apply and Seller shall not be responsible or liable for:(a)Consequential, collateral or special losses or damages;(b)Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect or misuseof equipment, improper storage or damage resulting during shipping;(c)Deviation from operating instructions, specifications or other special terms of sale;(d)Labor charges, loss or damage resulting from improper operation, maintenance or repairs made byperson(s) other than Seller or Seller’s authorized service station.In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or claims ofnegligence or negligent manufacture in excess of the purchase price.THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND ANY OTHER WARRANTIES, WHETHEREXPRESS OR IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF MERCHANTABILITYAND FITNESS FOR PARTICULAR USE ARE HEREBY SPECIFICALLY EXCLUDED.LIABILITY LIMITATIONS: Under no circumstances shall the Seller have any liability for liquidated damages or forcollateral, consequential or special damages or for loss of profits, or for actual losses or for loss of production orprogress of construction, whether resulting from delays in delivery or performance, breach of warranty, negligentmanufacture or otherwise.ENVIROMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory, QuincyCompressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulationsconcerning occupational health and safety and pollution. However, in the installation and operation of the equipmentand other matters over which the seller has no control, the Seller assumes no responsibility for compliance with thoselaws and regulations, whether by the way of indemnity, warranty or otherwise.June 30, 2003QRNG 27050156-104, February 2008Quincy Compressor193501 Wismann Lane, Quincy IL - 62305-3116

Reciprocating / Systems:Reciprocating217.222.7700Air ssor.comquincycompressor.comquincyairmaster.com 2006 Quincy Compressor, an EnPro Industries companyAll Rights Reserved. Litho in U.S.A.

QRNG 270 Quincy Compressor 50156-104, February 2008 1 3501 Wismann Lane, Quincy IL - 62305-3116 INTRODUCTION This manual provides information for the QRNG Series, Model QRNG270 natural gas compressor per Record of Changes 101, 102 & 103. The Model QRNG270 natural gas compressor is an aircooled, single stage, two cylinder, pressure lubri-