Products - Fischer Spindle

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Member of FISCHER PRECISE GroupProductsPRECISION SPINDLES FOR OVER 100 YEARS

ContentsFAV series 2FIV series 6M32 / 34 series 7M34 series 8Accessories 9-19Notes 201st Edition, September 2010FPM RS 01 1000 0910 23 E 2009 FISCHER PRECISE GROUPContent has been checked for accuracy, but no guarantees can be given. We reserve the right to make technical modifications at any time without notice.ImprintARTWORK AND PREPRESS: FISCHER PRECISE GROUPTEXT: FISCHER PRECISE GROUP/ Aeschlimann Werbekonzepte and PR GmbH, Muri b. Bern, www.ae–werbung.chPRINTED IN: USATRANSLATION: Global Translations GmbH, Sutz–Lattrigen, www.global–translations.ch

The FORTUNA brand for the best qualityin the worldFor over 100 years, the FORTUNA brand has stood for the best quality and machiningstandards worldwide. With comprehensive know–how and an extensive range ofhigh–performance, precision spindles, we are one of the leading manufacturers in the industry. FORTUNA is therefore synonymous with high–frequency spindle systems, motorspindles and belt–driven spindles.FORTUNA precision spindles are designed for the most varied areas of application, such asgrinding, milling, drilling, engraving, etc., and for machining the most varied materials, suchas steel, tungsten carbide, aluminium, graphite, gemstones, glass, ceramics, wood, plastic,rubber, etc.All of our precision spindles are distinguished by their high level of stability at highrotational speeds. With over 200,000 spindles supplied in various dimensions anddesigns, this provides clear evidence of the confidence our customers have in our products.The areas of application of FORTUNA precision spindles range from the toolmaking andautomotive industries to the entire metal, ceramics, glass, wood, and the aviation andaerospace industries.Historic highlights of FORTUNA spindles1903 Founding of FORTUNA–Werke Albert Hirth, Cannstatt (Stuttgart)1906 FORTUNA ball bearing precision spindles first produced (60,000 rpm)1955 HF Introduction of motorized grinding spindles with oil mist lubrication androtational speeds of up to 180,000 rpm1978 Development of extra–long spindles with clutch shaft principle for sophisticatedgrinding operations in deep hole bottoms1981 Development of a new generation of high–performance, high–frequency spindlewith oil mist–free, more environmentally–friendly oil circulation lubrication androtational speeds up to 180,000 rpm1985 Development of HSC milling spindle systems with oil mist–free, more environmentally–friendly oil circulation lubrication and rotational speeds up to 90,000 rpm1996 Development of a new range of high-frequency spindles2000 Redevelopment of HF milling spindles for light machining with service–friendlyinsertion spindle design and integrated electronic monitoring system2003 FISCHER AG takes overship of the spindle division of FORTUNA–WerkeMaschinenfabrik GmbH

FAV seriesStandard spindles for belt drive with external taper onthe working side Pre–tensioning of the precision bearing groups using aspring system that does not have to be readjusted Long-lasting grease lubrication Non–wearing labyrinth seal system Spindles are completely balanced dynamically Taper true running / 0.002 mmOptions/special solutions: Right/left protection Air seal Other Dimensions and versions on requestThe spindles in the FAV range are tool holders designedfor the most varied areas of application. Many tried andtested design features have been implemented into thisseries.FAV modelsDescriptionTypeClampinglengthDLDimensions [mm]L1KK1Max. SpeedSS1UYROfighSW[rpm]FAV36 1251071111181864.5275.3154.5M5945‘000FAV36 1601421111181864.5275.3154.5M5945‘000FAV40 1601421413.6221975.5576.3175M61240‘000FAV45 1601421413.6221975.5576.3175M61235‘000FAV50 1601371615.6252286.5586.3175M61430‘000FAV60 1601372423.63229118.5688.3225.5M82224‘000FAV60 2001772423.63229118.5688.3225.5M82224‘000FAV60 2502272423.63229118.5688.3225.5M82224‘000FAV80 2001773433.64542131161012.3308M123017‘000FAV80 2502273433.64542131161012.3308M123017‘000FAV80 3152923433.64542131161012.3308M123017‘000FAV100 25022748486565131131012.3308M124112‘000FAV100 31529248486565131131012.3308M124112‘000FAV120 2502225453.67269131161412.3308M12468‘000FAV120 n of rotation to R or L (please specify without fail when ordering)rightleftSample order: FAV36R125 or FAV36L125revolving protective cap Ø A-0.2Taper2FORTUNATaperSeptember 2010

FAV seriesExtra–long spindles with cylindrical spindle bush forbelt drive External taper on working side Pre–tensioning of the precision bearing groups using aspring system that does not have to be readjusted Long–lasting grease lubrication Non–wearing labyrinth seal system Spindles are completely balanced dynamically Taper true running / 0.002 mm Diameter to length ratio of up to 1:15 possibleOptions/special solutions: Right/left protection Air seal Other Dimensions and versions on requestThe clutch shaft principle as a tried and trusted design feature offers unbeaten results, even in the case of difficultmachining jobs with deep drilled holes.FAV modelsDescriptionTypeClampinglengthDLDimensions [mm]L1TypeKK1Max. SpeedSS1UYROfighSW[rpm]FAV36 355337B1111181864.5675.3154.5M5918‘000FAV40 400382B1413.6221975.51076.3175M61216‘000FAV45 400382B1413.6221975.51076.3175M61216‘000FAV50 400377B1616252586.5886.3175M61416‘000FAV50 500477B1616252586.5886.3175M61412‘000FAV60 500477B2423.63229118.51488.3225.5M82216‘000FAV60 630607B24243232118.51188.3225.5M82216‘000FAV80 500477B343445451311131012.3308M123015‘000FAV80 630607B343445451311131012.3308M123012‘000FAV80 800777B343445451311131012.3308M12309‘000FAV100 630607A48486565131131012.3308M124110‘000FAV100 1000977B484865651311131012.3308M12416‘000FAV100 12501227B484865651311131012.3308M12415‘000FAV120 800772B545472721311131412.3308M12467‘000FAV120 ion of rotation to R or L (please specify without fail when ordering)rightleftSample order: FAV36R355 or FAV36L355Type Brevolving protective cap Ø A-0.2TaperTaperType ASeptember 2010FORTUNA3

FAV seriesExtra–long spindles with stepped spindle housingfor belt drive External taper on working side Pre–tensioning of the precision bearing groups using aspring system that does not have to be readjusted Long-lasting grease lubrication Non–wearing labyrinth seal system Spindles are completely dynamically balanced Taper true running / 0.002 mm Diameter to length ratio of up to 1:15 possibleOptions/special solutions: Right/left protection Other Dimensions and versions on requestThese spindles are especially suitable for the internalgrinding of holes with a large thickness ratio. The clutchshaft principle as a tried and trusted design feature offersunbeaten results, even in the case of difficult machiningjobs with deep drilled holes.FAV modelsDescriptionType4Dimensions [mm]D. D1LL1L2Kmax. SpeedK1SS1UYY1ROff1ii1gg1hh1SWSW1[rpm]FAV25.60 �000FAV25.60 �000FAV25.60 �000FAV25.60 �000FAV25.80 �000FAV28.60 �000FAV28.80 �000FAV28.80 �000FAV32.60 �000FAV32.60 �000FAV32.80 �000FAV32.80 �000FAV36.60 ��000FAV36.60 ��000FAV36.80 ��000FAV36.80 ��000FORTUNASeptember 2010

revolving protective cap ØA-0.2TaperDescriptionTypeTaperDimensions [mm]D. D1max. 60 �000FAV42.60 �000FAV42.60 �000FAV42.80 �000FAV50.60 �000FAV50.80 �000FAV50.80 �000FAV60.80 2211‘000FAV80.100 ‘000FAV90.100 ‘000FAV100.120 6‘500FAV110.120 6‘000Direction of rotation to R or L (please specify without fail when ordering)rightleftSample order: FAV25.60R335 oder FAV25.60L335September 2010FORTUNA5

FIV seriesStandard spindles for belt drive with internal taper onthe working side Pretensioning of the precision bearing groups using a springsystem that does not have to be readjusted Long–lasting grease lubrication Non–wearing labyrinth seal system Spindles are completely balanced dynamically Taper true running / 0.002 mmOptions/special solutions: Air seal Other Dimensions and versions on requestThe spindles in the FIV range are tool holders designedfor the most varied areas of application. Many tried andtested design features have been implemented into thisseries.FIV modelsDescriptionTypeClampinglengthDLL1Dimensions [mm]KK1Smax. SpeedUYROabfii1ghh1SW[rpm]FIV45 16014215141974.55710156.323175M4M61235‘000FIV60 60 80 80 100 ection of rotation to R or L (please specify without fail when ordering)rightleftSample order: FIV45R160 oder FIV45L160revolving protective cap Ø A-0.2Taper6FORTUNATaperSeptember 2010

M32/34 seriesSpindles with air–cooled, three–phase, built–on motor External taper on working side Pre–tensioning of the precision bearing groups using a springsystem that does not have to be readjusted Long–lasting grease lubrication Non–wearing labyrinth seal system Spindles are completely balanced dynamically Taper true running / 0.002 mm Drive via frequency converter or direct connection to mainpower supply Diameter to length ratio of up to 1:15 possibleAll motor spindles guarantee optimal all-round quiet operation, maximum rotational speed and the highest levels of precision. The clutch shaft principle as a tried andtrusted design feature offers unbeaten results, even in thecase of difficult machining jobs with deep drilled holes. Options/special solutions:Right/left protection, air seal, water–cooled motorManual HSK tool interfaceOther Dimensions, motor specifications and versions on requestM32/34 modelsDescriptionDimensions [mm]TypeDM32-FAVY40M32-FAV60M32-FAVM32-FAVUMotor MotorflangeLKSYOSW 15014227 1902432118.582260 1902432118.5860 3552432118.58M32-FAV60 4552432118.5M32-FAV80 220344513M32-FAV80 220344513M32-FAV80 4053445M32-FAV80 5853445M34-FAV100 28548M32-FAV100 285M32-FAV100 285M32-FAV100 M32-FAV100 M32-FAV100M34-FAV120M32-FAVCSpeed [rpm] for Spindle withStandard coolingFan coolingmax. 041218366513'0004.0570486513111041218366513'0004.0 740486513111041218366513'0004.0 326547213111446258447661'5007.5120 32654721311144625849066M32-FAV120 326547213111446258409663'0005.5M32-FAV120 440547213111446258409663'0005.5M32-FAV120 740547213111446258409663'0005.5M32-FAV120 5.5Direction of rotation to R or L (please specify without fail when ordering)Sample order M32-FAVY40R150 or M32-FAVY40L150 and specify Speed / Powerrightrevolving protective capleftTaperSeptember 2010FORTUNA7

M34 seriesHigh–performance grinding spindles with a watercooled asynchronous motor External taper on working side Pre–tensioning of the precision bearing groups using a springsystem that does not have to be readjusted Long-lasting grease lubrication Non–wearing labyrinth seal system with air seal Spindles are completely dynamically balanced Taper true running / 0.002 mm Drive via frequency converter Diameter to length ratio of up to 1:15 possibleOptions/special solutions: Right/left protection, manual HSK tool interface Other Dimensions, motor specifications and versions onrequestAll motor spindles guarantee optimal all-round quietoperation, maximum rotational speed and the highestlevels of precision. The clutch shaft principle as a triedand trusted design feature offers unbeaten results, evenin the case of difficult machining jobs with deep drilledholes.M34 modelsDescriptionDimensions [mm]TypeD. D1M34-FAVY36.120M34-FAVYmax. SpeedLL1L2KSUOSW 440220220111867920‘0003,036.120 520300220111867920‘0003,0M34-FAVY42.120 600380220111867920‘0003,0M34-FAVY45.120 780540240111867920‘0003,0M34-FAVY50.120 4902502401625881420‘0004,0M34-FAVY50.120 5703502201625881420‘0003,0M34-FAVY60.120 49025024024321182212‘0004,0M34-FAVY60.120 62038024024321182212‘0004,0M34-FAVY60.120 69045024024321182212‘0004,0M34-FAVY60.120 74050024024321182212‘0004,0M34-FAVY70.120 66042024028401182415‘0004,0M34-FAVY100.120 590350240344513103020‘0004,0M34-FAVY100.120 620380240344513103020‘0004,0Direction of rotation to R or L (please specify without fail when ordering)[rpm]max. PowerkW (S1)rightleftSample order: M34-FAVY36.120R440 or M34-FAVY36.120L440revolving protective cap ØA-0.2Taper8FORTUNASeptember 2010

DGVQEWNFLInternal grinding arbors for spindles FAV / M32-FAV / M34-FAVGrinding arborLVWEFGto g rangeNArt. No.40 / 45Grinding 273527All Dimensions are in mmGrinding arbors can reduce the maximum permitted rotational speed of the system. Please ask our Customer Service departmentSeptember 2010FORTUNA9

DGNFGrinding arborGrinding wheelDArt. No. depth5033098.50.16x5010Grinding rangeto 6107September 2010

DGNFGrinding arborGrinding wheelDArt. Nr. 80EFG504016LGrinding rangeto 0.50x20020031821733098.120.50x250250368267All Dimensions are in mm(1) Direction of rotation to R or L (please specify without fail when ordering)Sample order: 33098.36.6x8R or 33098.36.6x8LGrinding arbors can reduce the maximum permitted rotational speed of the system. Please ask our Customer Service departmentSeptember 2010FORTUNA11

DVUQtaper 1:10MLCollet tapers and collets for Spindles FAV / M32–FAV / M34–FAVCollet mountColletDUVLArt. No. (1)M3616185833075.361x062140 / 3075.501x0833075.601x01033075.801x01621263040QArt. x16All Dimensions are in mm(1) Direction of rotation to R or L (please specify without fail when ordering)Sample order: 33075.361x06R oder 33075.361x06LCollet tapers can reduce the maximum permitted rotational speed of the system. Please ask our Customer Service department12FORTUNASeptember 2010

DJQGEDType EGJQQEJGDGEQEQGType DEType CDType BDType AWWFHWMHFW1WF HWMHFMFHGrinding flanges for spindles FAV / M32–FAV / M34–FAVInternal grindingGrinding 152B212302633102.120x76E1197315DArt. No.364045506080100120(1)W1E e grinding(4)Grinding wheelGrinding wheelE max.FG10016201255250ID / grinding(3)140-45012515015020202532E 376.2245050127245050152.4All Dimensions are in mm(1)Direction of rotation to R or L (please specify without fail when ordering)Sample order: 33100.36x20R oder 33100.36x20L(2)(3)For extra–long spindles, only use the smallest grinding tool width FDuring external grinding, max. grinding wheel Ø E may only be used on the shortest spindle.(4)During surface grinding, max. grinding wheel Ø E may only be used on the shortest spindle.Grinding wheel flanges can reduce the maximum permitted rotational speed of the system. Please ask our Customer Service departmentSeptember 2010FORTUNA13

DGVQEWNFLInternal grinding arbors for spindle FIVGrinding arborD456080100Grinding wheelGrinding rangeArt. No. (1)QNLVWEFGto 397187All Dimensions are in mm(1)Direction of rotation to R or L (please specify without fail when ordering)Sample order: 33099.40.6x10R oder 33099.40.6x10LGrinding arbors can reduce the maximum permitted rotational speed of the system. Please ask our Customer Service department14FORTUNASeptember 2010

taper 1:10Collet tapers and collets for Spindles FIVCollet mountColletDUVLArt. No. (1)MQArt. 33076.801x0163040All Dimensions are in mm(1)Direction of rotation to R or L (please specify without fail when ordering)Sample order: 33076.401x06R oder 33076.401x06LGrinding arbors can reduce the maximum permitted rotational speed of the system. Please ask our Customer Service departmentSeptember 2010FORTUNA15

DGJEDQType BGEQType AWMWFFHHGrinding flanges for spindle FIVInternal grindingGrinding wheelDArt. No. (1)TypeQHWE 076.2Face grindingGrindingrangeØGrinding wheelE 6.21432055-12070-18095-250130-350All Dimensions are in mm(1)Direction of rotation to R or L (please specify without fail when ordering)Sample order: 33101.40x25R oder 33101.40x25LGrinding wheel flanges can reduce the maximum permitted rotational speed of the system. Please ask our Customer Service department16FORTUNASeptember 2010

D2D1 h5DGEQTW1L1WFL2HC1LRCGrinding flanges and Pulleys for spindles with stepped spindle housingSpindle lengthGrinding rangedepthGrinding wheelEGrinding 24080.100800560240HWW1Art. No. 625305405802070-11049010090-140590125RD2Art. 932321233100.100x761390805017533070.1001x175All Dimensions are in mm(1)Direction of rotation to R or L (please specify without fail when ordering)Sample order: 33100.25x16R oder 33100.25x16LGrinding wheel flanges can reduce the maximum permitted rotational speed of the system. Please ask our Customer Service departmentSeptember 2010FORTUNA17

LDC1LC1CDesign IVDDesign IIIDDesign IIDDesign ILCC1CLC1CPulleys for spindles FAV and FIVPulleySpindle 3510IVIV10018Art. No.FORTUNASeptember 2010

LDC1LC1CDesign IVDDesign IIIDDesign IIDDesign ILCC1CLC1CPulleySpindle size120Art. 70.1202x118152118152923510IVIVAll Dimensions are in mm* with collar one side**single groovedSeptember 2010FORTUNA19

Notes20FORTUNA

FORTUNAMember of FISCHER PRECISE Groupdir. 9416th StLathrop AveS Green Bay Rd31Ohio StBlue River AveYFischer Precise USA, Inc.3715 Blue River AvenueRacine, WI 53405USAP 1 262 632 6173F 1 262 632 FISCHER PRECISE, USALathrop Avedir. 941111Durand AveTaylor Ave500 m2000 ftX

The areas of application of FORTUNA precision spindles range from the toolmaking and automotive industries to the entire metal, ceramics, glass, wood, and the aviation and aerospace industries. 1903 Founding of FORTUNA-Werke Albert Hirth, Cannstatt (Stuttgart) 1906 FORTUNA ball bearing precision spindles first produced (60,000 rpm)