Transcription
PARTSMANUALModelEX300D52010for ColemanENGINEPUB-EP6156Rev. 03/05
940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212e-mail: sales@robinamerica.com www.robinamerica.com Copyright 2005 Robin America, Inc.
HOW TO USE THIS MANUALRobin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For eachmodel there may be many different versions called specifications. Each specification will beunique in some way. The difference may only be the paint color or it may have a different typeof PTO or some other significant difference.In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together areknow as the PRODUCT NUMBER.All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.The Product Number Label has a 15 digit alphanumeric string that consists of theSPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Pleasenote the illustration below:EX300XXXXSPEC NO. (11 digits)CODE NO. (4 digits)PRODUCT NO. (15 digits)EX30-3-03-05
MANUAL LAYOUT14321679235841. SECTION NAMEParts are broadly classified according to their functions.Refer to the Group Index (table of contents) for respective section name.2. FIG. No.The FIG. number indexes the reference and part numbers to the illustration. Figure numbersthat vary only in the tens place (i.e.: 700 and 710) are in a group of the same section(i.e.:Electrical Device Group).3. REF. No .The Reference number identifies the part illustration with the corresponding part number in thepart list.4. SUBASSEMBLYSUBASSEMBLY parts of part assembly are listed below the assembly part. The subassemblypart reference number is indicated by the number led by "-" such as "-1", "-2".5. PART NUMBERIt is the number assigned for sales unit. Use the PART No. when making an order.6. DESCRIPTIONIt is designation of the part.7. QTY.Quantity of each part used for each product.8. REMARKSThis gives a distinctive feature and/or a supplementary comment for the type, the specification,and the part concerned. It also shows part number(s) interchangeable for the part.9. FROM-TOThis section shows the CODE No. to indicate the history of progress in which improved partshave been introduced in the product. The FROM-TO CODE No. helps to identify PART No.being employed in the product concerned. See the examples below:2101- 2100EX30The part is used in the product irrespective of CODE No.The part is used in the products with CODE No. of 2101 and after this number.The part is used in the products with CODE No. of 2100 and before this number.-4-03-05
GROUP INDEXGroup NamePageCRANKCASE GROUP . 6CRANKSHAFT GROUP . 8INTAKE and EXHAUST GROUP . 10GOVERNOR GROUP . 14COOLING and STARTING GROUP . 16FUEL, LUBRICANT GROUP . 20ELECTRIC DEVICE GROUP . 22INDEX OF DESCRIPTION SYMBOLSSYMBOLDESCRIPTIONAY . ASSEMBLYCP. COMPLETEEX . EXPORT (from Japan)FIG. FIGUREFR. . FRONT" . INCHINCL. . INCLUDE L. LITERL . LENGTH (in. mm)L.H. (LH) . LEFT-HAND SIDEMECH . MECHANICALNO (NON) . NONEOPT. OPTIONALO.S. . OVER SIZEEX30SYMBOLDESCRIPTIONP . PITCH (in mm)P.T.O. (PTO) . POWER TAKE OFFREF. . REFERENCER.H. (RH) . RIGHT HAND SIDERR. . REARSTD. . STANDARDSW . SWITCHT . THICKNESS (in mm)UN . UNITU.S. UNDER SIZE V . VOLTAGE W . WATTW/ . WITHW/O . WITHOUT-5-03-05
SECTION 1CRANKCASE GROUPFIG. 100EX30-6-03-05
SECTION 0610620630631680690700710960EX30PART -13277-15011-03011-00600-20279-99001-27CRANKCASE GROUPDESCRIPTIONCRANKCASEVALVE GUIDESTEM SEALOIL SEALBALL BEARINGPIPE KNOCKSTUDSTUDOIL SEALPLUGGASKETMAIN BEARING COVEROIL SEALBALL BEARINGGOVERNOR GEARGOVERNOR SLEEVEOIL GAUGEGASKETFLANGE BOLTCYLINDER HEADGASKET, headFLANGE BOLTFLANGE BOLTROCKER COVERGASKET, rocker coverPIPE KNOCKFLANGE BOLTGASKET SETQTY. 10010010010010010010010010010010003-05
SECTION 2CRANKSHAFT GROUPFIG. 200EX30-8-03-05
SECTION 2REF.105070310320350360370380EX30PART 56-51800-10CRANKSHAFT GROUPDESCRIPTIONCRANKSHAFTFLANGE NUTWOODRUFF KEYCONNECTING RODCONNECTING ROD BOLTPISTON PINPISTONPISTON RING SETCLIPQTY. REMARKS1SAE 020003-05
SECTION 3INTAKE and EXHAUST GROUPFIG. 300EX30- 10 -03-05
SECTION 0580620850860EX30PART -39001-01291-66001-00056-60002-50INTAKE and EXHAUST GROUPDESCRIPTIONCAMSHAFTPIN, camshaftO RINGPIN, springRELEASE LEVERCLIPRETURN SPRINGVALVE SPRINGSPRING RETAINERINTAKE VALVEEXHAUST VALVECOLLET VALVETIMING CHAINTENTIONERSPRING, tentionerPIN, tentionerCHAIN GUIDEPIN, rockerCLIPROCKER ARM, intakeROCKER ARM, exhaustADJUST SCREWADJUST SCREWNUTNUTFLANGE BOLTGASKET, mufflerGASKET, exhaustFLANGE NUTFLANGE NUTEXHAUST PIPESTUDINSULATORGASKET 2, insulatorGASKET 1, insulatorFLANGE NUTFLANGE BOLTBRACKET, a/cRUBBER PIPECLAMPQTY. REMARKS1111111221141111111111111111221211121111- 11 0030030030030030030030030030030003-05
SECTION 3INTAKE and EXHAUST GROUPFIG. 310EX30- 12 -03-05
SECTION 3REF.510-200-220-250-254-260520EX30PART 8279-32683-08073-20044-30279-32612-08INTAKE and EXHAUST GROUPDESCRIPTIONAIR CLEANER AYCLEANER BODYGASKETCOVERCLIP 4LABEL, chokeELEMENTQTY. REMARKS1111211- 13 -FROM-TOFIG.31031031031031031031003-05
SECTION 4GOVERNOR GROUPFIG. 400EX30- 14 -03-05
SECTION 4REF.1020304050607080310360370485EX30PART ERNOR GROUPDESCRIPTIONGOVERNOR LEVERGOVERNOR SHAFTGOVERNOR RODROD SPRINGCLIPBOLT and WASHER AYNUTGOVERNOR SPRINGSPEED CONTROLSCREWNUTFLANGE BOLTQTY. REMARKS111111111112- 15 -05
SECTION 5COOLING and STARTING GROUPFIG. 500EX30- 16 -03-05
SECTION 5REF.10202540606162808182220850EX30PART LING and STARTING GROUPDESCRIPTIONBLOWER HOUSINGLABEL, trademarkLABEL, warningFLANGE BOLTBAFFLE 1, caseBAFFLE 2, headDUCT, caseBOLTFLANGE BOLTFLANGE BOLTBOLT and WASHER AYSPONGE 4QTY. REMARKS111411111341- 17 -05
SECTION 5COOLING and STARTING GROUPFIG. 510EX30- 18 -03-05
SECTION 5COOLING and STARTING GROUPREF.210-1-2-3-4-5-6-8-11-49DESCRIPTIONRECOIL STARTER AYSPIRAL SPRINGREELSTARTER ROPESTARTER KNOBRATCHETFRICTION SPRINGFRICTION PLATESTARTER PULLEYCENTER SCREWEX30PART 79-50148-08281-50351-08QTY. REMARKS1111111111- 19 -FROM-TOFIG.51051051051051051051051051051003-05
SECTION 6FUEL, LUBRICATION GROUPFIG. 610210EX30- 20 -03-05
SECTION -28-40-41-79-102-103-151-152EX30PART -08FUEL, LUBRICATION GROUPDESCRIPTIONCARBURETORVALVE THROTTLESCREWVALVE CHOKESLOW JETCHOKE LEVERCOLLAR SHAFT 1THROTTLE SHAFT AYSCREWCOLLAR SHAFT 2NEEDLE VALVE AYFLOAT PIN LEVERFLOAT CHAMBERGASKETCHAMBER GASKETFLOAT AYMAIN JETDRAIN SCREWADJUSTING SCREWSPRINGPACKINGBUSHCOLLARO RINGO RINGQTY. REMARKS1141111111111111111111111- 21 064060060060060060060060060060060060003-05
SECTION 7ELECTRIC DEVICE GROUPFIG. 700810741800Old Style -820810EX30- 22 -03-05
SECTION 7REF.10113050100110700740770775800810820EX30PART -11043-01011-00600-20ELECTRIC DEVICE GROUPDESCRIPTIONFLYWHEELIGNITION COILBOLT and WASHER AYWIRE 1SPARK PLUGSPARK PLUG CAPOIL SENSORBOLT and WASHER AYWIRE CLAMPTAPPING BOLTSTOP SWITCHFLOAT C/U CPFLOAT C/U CP 3FLANGE BOLTQTY. REMARKS112111121111New Style1Old Style1Old Style- 23 070003-05
PRINTED IN THE USA
FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. . -200 279-32637-08 CLEANER BODY 1 310-220 279-32650-08 GASKET 1 310-250 279-32646-08 COVER 1 310-254 279-32683-08 CLIP 4 2 310-260 073-20044-30 LABEL, choke 1 .
