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WITH 653cc SUBARU ENGINEALL UNITS PRE AUGUST 2009BEFORE SERIAL NUMBER 41801NOTE:Some part numbers vary by serial number.The serial number is located on a brass tagbeneath the dump bed on the driver side.pub. 06/19/17ILLUSTRATED PARTS LISTCW650 / TW650 / BD700653cc 4 WHEEL DRIVE UTILITY VEHICLE800-643-7332 amsportworks.com
illustrated parts listFOR UNITS BEFORE SERIAL NUMBER 41801CW650 / TW650 / BD700 DYNOTE: parts denoted as left or right hand are from driver’s point of view.pub. 06/19/17
illustrated parts listFOR UNITS BEFORE SERIAL NUMBER 41801CW650 / TW650 / BD700 E: parts denoted as left or right hand are from driver’s point of view.pub. 06/19/17
illustrated parts listFOR UNITS BEFORE SERIAL NUMBER 41801CW650 / TW650 / BD700 653ccNOTE: parts denoted as left or right hand are from driver’s point of 1153152139116109DRIVETRAINpub. 06/19/17
QUIRED1-Frame, - CW650 4x4122-45401Rear frame stub, CW - black2-2-50206bolt, 3/8 x 18-2-50013nut, 3/8 keps832-45413straight bumper - black (Used on CW650)13a2-45466wrap around bumper - black (Used on BD700)1-2-45433bumper - black (Used on TW650 **OBSOLETE PART** CHOOSE ONE OF THE ABOVE BUMPERS)-2-50167bolt, 5/16 x 24-2-50007nut, 5/16 nylock4-2-50702bent washer 5/164-2-70210Vinyl Caps 1 3/4 x 1 1/2242-45412brshgrd roof, CW - black1-2-501685/16 x 2-1/4” USS Socket Head bolt4-2-50007nut, 5/16 nylock4-2-50702bent washer 5/16452-45411brshgrd seat back, CW - black1-2-501685/16 x 2-1/4” USS Socket Head bolt2-2-50007nut, 5/16 nylock2-2-50702bent washer 5/16262-43007A-arm 4x4, CW - black2-2-51102suspension bushings2 ea-2-50266bolt, 5/8 x 9 1/2”1 ea-2-50015Nut, 5/8 nylock1 ea-2-10051spacer, 5/81 ea72-25012Strut assembly, left1-2-25013Strut assembly, right1-2-50028Nut, 7/16 NF jam2-2-50041Nut, 3/8 NF slotted2-2-50801cotter pin 1/8” x 127a2-25020replacement ball joint282-25003strut bearing2-2-50163bolt, 5/16 x 3/4” NC8-2-50005Nut, 5/16 keps892-25011Hub / 8.75” rotor 4x42-2-25018Wheel stud,1/2 -20 X 1 5/8”-2-50040Nut, 5/8 NF slotted2-2-30621cotter pin2-2-30623Metal Dust Cap (Front Only)2-2-70209Rubber Dust Cap (Rear Only)2-2-50060Lug nuts, 1/2”16112-70301Shock, Heavy duty, Black/Yellow (Before Serial #52767)6-2-70302Shock, Heavy duty, Black (After Serial #52767)-2-50400Bolt, 10 mm x 40mm6-2-5040410 mm x 70mm bolt2-2-50065Nut, 10mm nylock8-2-45150spacer, shock212L2-30146Rim/Tire Assembly, UTV 25/11-12” Left112R2-30147Rim/Tire Assembly, UTV 25/11-12” Right1-2-30481Wheel rim, 12”-2-30199UTV 25/11-12 Tire onlyNOTE: parts denoted as left or right hand are from driver’s point of view.pub. 06/19/17
QUIRED13L2-30146Rim/Tire Assembly, UTV 25/11-12” Left113R2-30147Rim/Tire Assembly, UTV 25/11-12” Right1-2-30481Wheel rim, 12”-2-30199UTV 25/11-12 Tire only142-20851CV half shaft (axle)14a------ CV Boot (P/N 2-20868 fits 2.5” bell / 2-20873 fits 3” bell) 1 per half shaft2-16175Circlip, 24.5 x 1.62-16175Circlip, 24.5 x 1.62152-20839front differential - 4x41-2-50206Bolt, 3/8 x 14-2-50740washer, 3/8 flat4-2-50741washer, 3/8 lock4162-25015drive shaft, front1-2-50092bolt, 1/4 x 2”2-2-50000nut, 1/4 keps2172-25010bearing, shaft support1-2-50163bolt, 5/16 x 3/4” NC2-2-50005Nut, 5/16 keps2182-25016drive shaft, rear telescoping1-2-50628Screw, 1/4-20 x 1/2” square head set1-2-10184key, 3/16 x 13192-20804convoluted tubing17 inch202-10591Rack & pinion with rod ends 4x41-2-50171Bolt, 5/16 x 3 3/4” USS4-2-50005Nut, 5/16 keps4212-10589Rod end 4x42-2-10595Tie rod 4x42-2-10593Rack boot2222-10592Steering Shaft w/u-joints 4x41-2-50402Bolt, 10mm x 30mm1-2-50066Nut, 10mm Tri Lock Jam1-2-50403Bolt, 8mm x 30mm1-2-50780Lock washer, 8mm1232-45422Steering Stub Shaft Assembly, CW - Black1242-45400Steering support, CW - black1-2-51102suspension bushings2 ea-2-50152bolt, 5/16 x 14-2-50005Nut, 5/16 keps42514845Steering Wheel (used for serial number 48598 and above)1-14846Center cap (used for serial number 48598 and above)1-2-10508Center cap (used for serial number 48598 and below)1-2-10509Steering Wheel (used for serial number 48598 and below)1262-18169Steering Washer1-2-50081bolt, 1/4 x 1 3/43-2-50001nut, 1/4 nylock3302-42106Pivot Pedal Asm, Black1-2-70261Pedal cover, rubber2-2-50152bolt, 5/16 x 16-2-50081bolt, 1/4 x 1 3/4”1-2-50159bolt, 5/16 x 1 1/21NOTE: parts denoted as left or right hand are from driver’s point of view.pub. 06/19/17
t, 5/16 keps8-2-50701Washer, 5/16 flat2312-11120master cylinder1-2-50167bolt, 5/16 x 22-2-50005Nut, 5/16 keps2-2-50806Clevis, 5/16 rod end1-2-50077Nut, 5/16” Hex SAE1322-11124brake caliper (pads not included)2-2-11167brake pads (individual)4-2-11168brake pins4-2-11169brake clips4-2-50826Spacer Lock collar, 3/84-2-50217bolt, 3/8 x 1 1/24-2-50013nut, 3/8 keps4-2-18030caliper bracket2332-11127Parking Brake1-2-50086Bolt, 1/4 x 1 1/41-2-50001nut, 1/4” nylock1-2-50163bolt, 5/16 x 3/4” NC4-2-50005Nut, 5/16 keps4-2-50701Washer, 5/16 flat4342-18038Brake spreader2-2-50152bolt, 5/16 x 14-2-50007nut, 5/16 nylock1352-11135Brake hose, front1362-11136Brake hose, rear1372-11085Shifter control assembly, black1-2-11083Knob1-2-11082Cable, shifter2-2-50053nut, #10-24 Keps nut2-2-50616screw, #10-24 X 3/4” Pan Head phillips2-2-50770Washer, #10 flat2382-11086Differential Control Assy - 4x4 Diff Control w/ cable1-2-11083Knob-2-11084cable, diff lock-2-50053nut, #10-24 Keps nut2-2-50616screw, #10-24 X 3/4” Pan Head phillips2-2-50770Washer, #10 flat2-2-500871/4-20 x 1” Hex Hd Bolt1-2-500001/4” Keps Nut2-2-501595/16-18 x 1 1/2” Hex Hd Bolt1-2-500055/16” Keps Nut2392-11053Choke Cable1402-70068Wire Harness - 653cc140a2-70094Key Switch Adapter Harness1412-70000Battery, U1L-8250-UTV1-2-70002Battery Cable, Red (19”)1-2-70010Battery Cable, Black (27”)1-2-70009Battery Terminal Cover2-2-50087bolt, 1/4” x 12NOTE: parts denoted as left or right hand are from driver’s point of view.QUANTITYREQUIREDpub. 06/19/17
t, 1/4” keps2422-45414Battery strap, CW (8 3/4”) - black1-2-50083bolt, 1/4 x 7 1/22-2-50002nut, 1/4” wing2432-70055Light Switch / 4x4 switch2442-70058Key Switch (keys not included) USED ON VEHICLES MANUFACTURED BEFORE SERIAL NUMBER 588431-2-70060Key USED ON VEHICLES MANUFACTURED BEFORE SERIAL NUMBER 588431452-70080Accessory Plug1-2-70081Accessory Plug cap1462-18500Terminal Block Cover - plastic1-2-50625screw, #10-24 X 1” Pan Head phillips2-2-50053nut, #10-24 Keps nut247SEE LAST PAGE FOR HEADLIGHT INFORMATION482-70019Relay w/harness, 4x41502-18380Hood, plastic - 4x4 (green)1-2-506201/4” X 1 1/4” Pan phillips Machine screw2-2-506211/4” X 2” Pan phillips Machine screw2-2-507171/4” SAE Flat washer8-2-50001nut, 1/4” nylock4-2-50846Clamp-Tube-vinyl coated 1-1/4”2512-18309Glove Box1-2-50624Screw, #10 x 3/4 hex - black5522-18308Steering Cover1-2-50624Screw, #10 x 3/4 hex - black1532-18383Center Console 4x41-2-50624Screw, #10 x 3/4 hex - black14542-18316Access Cover, Center Console1-2-50624Screw, #10 x 3/4 hex - black4552-18382Plastic, Seat Bottom wrap 4x41-2-50624Screw, #10 x 3/4 hex - black5562-18304Underseat storage box1572-18303Rear Fender, Universal2-2-50001nut, 1/4 nylock4-2-500911/4”-20 X 3/4” Carriage bolt4-2-507171/4” SAE Flat washer4582-55069Fuel Tank, Flambeau (used on units BEFORE serial number 58908)1-2-55077Fuel Tank, QMI (used on units AFTER serial number 58908)1-15698Clamp, 3/8 Spring Tube1-2-65503UTV, Fuel Line 3/16” black1-2-55063Elbow Fuel Inlet with #200 Mesh Screen1-2-55062Fuel Fitting Grommet1-2-55073Fuel Tank Cap (used with Flambeau fuel tank)1-2-55066Fuel Tank Cap (used on units AFTER serial number 58908 with QMI opaque fuel tank)1-2-55071Fuel Tank Straps2-2-50010Nut, 3/8 Nylock4-2-50740Washer, 3/8 Flat4-2-50163bolt, 5/16 x 3/4” NC3-2-50706Washer, 5/16 fender3-2-50703Washer, 5/16 lock3592-18033Shaft guard1NOTE: parts denoted as left or right hand are from driver’s point of view.QUANTITYREQUIREDpub. 06/19/17
QUIRED-2-50163bolt, 5/16 x 3/4” NC3-2-50005Nut, 5/16 keps4-2-50171Bolt, 5/16 x 3 3/4” USS1-2-10001tube, 1” 14ga160-- Seat back – 43 ½ x 17 ½ – BLACK & GREY (2-10771) / BLACK ONLY (2-10754)1-2-50619#14 X 1-3/4” Pan head-Tapping screw661-- Headrest – 9 x 6 ½ – BLACK & GREY (2-10773) / BLACK ONLY (2-10803)2-2-50085bolt, 1/4 x 1 1/2”462-- Seat bottom – 43 ½ x 17 ½ – BLACK & GREY (2-10772) / BLACK ONLY (2-10755)1632-45416seat bar, CW (17 1/2”) - black2-2-50609#14 x 3/4 pan head tapping66514786Seatbelt, retractable without sleeve2-8375Seatbelt plastic sleeve - 7” length2-2-500257/16 Nylock4702-45426Cargo Bed, green1-2-502555/8 x 4” bolt Zinc plate2-2-500155/8 nylock2732-50208Bed latch bolt, 3/8 x 2 1/2”1-2-50013nut, 3/8 keps2-2-50740washer, 3/8 flat2752-45427Tail gate, green1-2-50152bolt, 5/16 x 12-2-50701washer, 5/16 sae4-2-50007nut, 5/16 nylock2-2-70230rubber bump stops4782-508151/4” Lynch Pin - tailgate latch2802-18312Roof, green1-2-50846Clamp-Tube-vinyl coated 1-1/4”4-2-50087bolt, 1/4” x 14-2-507171/4” SAE Flat washer4-2-50001nut, 1/4” nylock4852-18400Windshield - clear (FITS LO-RISE HOODS SEE BUYING GUIDE AT SHOP.AMSPORTWORKS.COM)-2-18411Windshield - clear (FITS HI-RISE HOODS SEE BUYING GUIDE AT SHOP.AMSPORTWORKS.COM)-2-18403Fastener kit, windsheild882-40729Front reciever hitch 4x4 kit1-2-50162Bolt, 5/16 x 1-3/8 - U4-2-50704Washer, 5/16 Flat8-2-50007Nut, 5/16 Nylock81012-20019Engine, Subaru V-Twin 653cc1-2-502023/8-16 x 1 3/4” Hex Hd Bolt4-2-507403/8” Flatwasher, USS41022-20833Dana Transaxle11032-45505Swing arm 650 4x4 - Black11042-55043Muffler 653cc Subaru1072-20644TC, Driver Comet 780 (NO LONGER AVAILABLE - UNIT MUST SWITCH OVER TO THE CVTECH SYSTEM)11082-20645TC, Driven Comet 780 (NO LONGER AVAILABLE - UNIT MUST SWITCH OVER TO THE CVTECH SYSTEM)11092-11173Brake Shoes - Rear UTV – Dana “1 set for each wheel”21102-507451” I.D. Spacer Washer41112-101903/16 x 1/4 x 1-1/2” Keystock (for use with CV Tech driver pulley)11122-507423/8” I.D. Fender Washer1NOTE: parts denoted as left or right hand are from driver’s point of view.pub. 06/19/17
3/8” Lock Washer11142-502193/8x 3” Bolt Hex Hd NF11152-20697Belt, Comet (EX9857)11162-502441/2 x 1-1/2” SAE11172-507221/2” Lock Washer11182-101913/16 x 3/16 x 3-1/4” Keystock (for use with CV Tech driven pulley)1-2-501575/16x 3/4” Bolt Hex Hd NF2-2-507035/16” Lock Washer2-2-507045/16” Flatwasher21212-10583Rod End Sphcl-UTV (4681-MPM-12)11222-500213/4 Jam nut SAE31232-42093Panhard bar, CW 4x4 - black11242-50206bolt, 3/8 x 14-2-500103/8” Nylock Nut4-2-507403/8” Flatwasher, USS41252-507303/4’ Spacer Washer61262-502803/4 x 2.5 SAE bolt31272-500203/4 SAE nylock31282-18012shifter lever, CW - black1-2-500841/4-20 x 3/4” Hex Hd Bolt2-2-500001/4” Keps Nut41292-18011shifter cable mount, CW - black11302-11104Parking Brake Cables 4x42-2-501505/16-18 x 1” Hex Hd Bolt2-2-500075/16” Nylock Nut21312-11012Throttle Cable, UTV1-2-500871/4-20 x 1” Hex Hd Bolt1-2-500001/4” Keps Nut2-2-11804Spring #80704 Black painted11332-11804Spring #80704 Black painted11362-65500fuel hose 3/16” dia - 24”11372-50849hose clamps - small31382-18320Belt Guard Plastic 650 UTV - Front11392-18324Belt Guard Plastic 650 UTV - Rear1-2-50624#10 x 3/4” Blunt Point Black7-2-50050#10 Speed Nut - for Plastic7-2-50770#10 Flatwasher71502-25004right angle gearbox1-2-10184Key, 3/16 x 131512-20852gearbox coupling1-2-50163bolt, 5/16 x 3/4” NC2-2-50701Washer, 5/16 flat2-2-50703Washer, 5/16 lock21522-18083Gear Box Mount11532-18032diff lock mount1-2-50163bolt, 5/16 x 3/4” NC2-2-50701Washer, 5/16 flat2-2-50703Washer, 5/16 lock2NOTE: parts denoted as left or right hand are from driver’s point of view.QUANTITYREQUIREDpub. 06/19/17
HEADLIGHT REPLACEMENT BULBS AND ASSEMBLIESFOR ASW UTILITY VEHICLESBulb: Sealed housingno bulb availableBulb: p/n 2-70127Bulb: p/n 2-70127Bulb: p/n 2-70127Assembly: p/n 2-70129(5 1/4” oval)Assembly: p/n 2-70133Assembly: p/n 15648(4 3/8” rectangle)Assembly: p/n 14768(4” round)(3 1/4” Round)Light assembly: p/n 2-70158Amber reflector: p/n 14784(5” round)(2 1/4” Round)Bulb: p/n 15304Light assembly: p/n 2-70153 (driver side)Light assembly: p/n 2-70154 (passenger side)Bulb: p/n 2-70146Bulb: p/n 2-70122Twist-in Bulb:Sylvania 1891 or equivalentPlastic insert: p/n “Driver Side” 15944 (inner bezel)15946 (outer bezel)Plastic insert: p/n “Passenger Side” 15943 (inner bezel)15945 (outer bezel)Measurements are taken from left to right of the visible portion of the lens7625 DiSalle BoulevardFort Wayne IN 4682562194 Commercial StreetRoseland, LA 70456Toll Free 800-643-7332Fax 800-399-1399www.amsportworks.comDepending on your year of manufacture,this housing either has a “push-in” or “twist-in” bulbPush-in Bulb:Sylvania 2825 or equivalent
WITH 653cc SUBARU ENGINE ALL UNITS PRE AUGUST 2009 BEFORE SERIAL NUMBER 41801 653cc 4 WHEEL DRIVE UTILITY VEHICLE ILLUSTRATED PARTS LIST 800-643-7332 amsportworks.com NOTE: Some part numbers vary by serial number. The serial number is located on a brass tag beneath the dump bed on the driver side. pub. 06/19/17
