Transcription
TALON 44 / 64Parts ListGBC IS AN ACCO BRANDS COMPANY
GBC TALON 44 / 64ILLUSTRATED PARTSAND SCHEMATICS BOOKIllustrated PartsElectrical Schematics07/07/03
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ILLUSTRATED PARTSPageT44/64 - 001Film Tension Assembly5T44/64 - 002Idlers & Unwinds Assembly6T44/64 - 003Tension Idler & Cooling Fan Assembly7T44/64 - 004Heat Roller Assembly8T44/64 - 005Pull Roller & Feed TableAssembly9T44/64 - 006Safety Shield & RearTable Assembly10T44/64 - 007Heaters Assembly11T44/64 - 008Side Frames & Cabinets Assembly12T44/64 - 009Clutch & Roller Bushings Assembly13T44/64 - 010Power Panel Assembly14T44/64 - 011Rear Slitter Assembly15T44/64 - 012Separator Bar Assembly16T44/64 - 013Rewind Option Assembly17ELECTRICAL SCHEMATICST44/64 - 014Talon 44/ 64 Wire Diagram18T44/64 - 015E-Stop & Guard Circuit19T44/64 - 016Main Motor Drive Circuit20T44/64 - 017Rewind Motor Drive Circuit21T44/64 - 018Tension Motor Drive Circuit22T44/64 - 019Interface Circuit23T44/64 - 020MCU Circuit24T44/64 - 021Display Circuit25REVISION SUMMARYDATEDWG #REV.REASONBY:07/07/03T44/64 - 007AHeater connection wire part numbers addedSNF3
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PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.CSee Detail "A"Items not shown(2) 601220648Rewinder Stopper(14) 701110703Thrust Washer, AS1528(4) 704120101Fuse Holder(2) 613030721Film Tension Block(3) 613030771Rewinder Tension Bolt(2) 704130116Fuse, 20mm, 3.0 A(3) 601230711Outer Tension Cover(2) 704130122Fuse, 20mm, 6.3 A(3) 701090142Film Pipe Spring(6) 701020213Thrust Needle Roller Bearing, AXK1528(1) 704140406Strain Relief, Foot Switch(1) 613030587Film Tension Block, 1670RS(1) 704140411Strain Relief, Power Cord(1) 601220647Rewinder Plate(1) 601220655Power Switch Panel(1) 704090141Power Switch(1) 601220603Power Panel(1) 704090603Foot Switch(1) ?Power Plug(2) 601220553 (613030743)Cross Bar 64 (Cross Bar 44)(4) 7011305034" Castor with BrakeDetail "A"(3) 703070112Inside Tension Disk(3) 703070114HR2 Skin(3) 701080184Steel Spur Gear, 72TREVISIONCHECKED BY : Sean Flood(10) 701050183DU Bushing, 15x4This print is the property of GBC. The information thereon is remitted in confidence.UNLESS OTHERWISE SPECIFIEDTOLERANCEDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Film Tension AssemblyGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 001
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.C(2) 613010181 (613010164)Idler Roller 64 (Idler Roller 44)(1) 613020011 (613030777)Support Bar 64 (Support Bar 44)(1) 601220549Rotary Sensor Plate(2) 701080804Cam Shaft Gear, 40T(1) 613030725Sensor Plate Bracket, Pull(1) 613030737Cam Shaft Cap(2) 613030219 (613030216)Hex Film Shaft 64 (Hex Film Shaft 44)(2) 613030301Film Shaft Bushing(2) 703070113"U' Stopper(1) 601220601Cam Shaft Bracket(2) 613011056Idler Roller Guide(1) 601220602Cam Shaft SupportSee Detail "A"(1) 613030776 (613030742)Cam Shaft, Pull Roller 64 (Cam Shaft, Pull Roller 44)(4) 613030707CamSee Detail "B"(4) 701090716Snap Ring, F40(4) 701020222Needle Roller Bearing, HK4012(2) 613030220 (613030744)Hex Film Shaft, Low 64 (Hex Film Shaft, Low 44)(2) 613020074Rewinder Shaft Support Holder(1) 613030718 (613030741)Cam Shaft, Heat Roller 64 (Cam Shaft, Heat Roller 44)(4) 701106734Set Screw Ball Plunger(2) 613020073Rewinder Shaft SupportDetail "A"Detail "B"(16) 613030541Support Pin(4) 601211113Core Stopper Pin(1) 601220598Rotary PCB BracketREVISION(4) 6040370333" Black Core BushingCHECKED BY : Sean Flood(1) 706011159PCB, TensionThis print is the property of GBC. The information thereon is remitted in confidence.UNLESS OTHERWISE SPECIFIEDTOLERANCEDIM. ASSHOWNTOL.X/X 1/64FINISHTO BE4151 Anderson Road, DeForest, WI 53532TITLE :125X .050XX .010XXX .020XXXX .005Idlers and Unwinds AssemblyDATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 002
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.C(2) 601220520Heat Roller Support(1) 601220587Heat Roller Pressure, Right(1) 601220591Safety Lock Plate, Heat, Right(1) 601220626 (601220616)Sensor Bar 64 (Sensor Bar 44)(2) 601220595Switch Bracket, Right(1) 601220605Sensor PlateSee Detail "A"(2) 613030714Heat Roller Bushing, upper(1) 601220586Heat Roller Pressure, Left(4) 701090730Snap Ring, F70(1) 601220590Safety Lock Plate, Heat, Left(2) 613030715Heat Roller Bushing, lower(2) 601220594Switch Bracket, Left(2) 601220588Heat Roller Tension Plate(2) 607040528 (607040150)Heat Roller 64 (Heat Roller 44)(4) 613030723Roller Pressure Guide Pin, HeatDetail "A"(1) 701080556Steel Chain Gear, RS35H, 30T(1) 601220543Sensor Plate, PCBThis print is the property of GBC. The information thereon is remitted in confidence.REVISIONUNLESS OTHERWISE SPECIFIEDTOLERANCECHECKED BY : Sean Flood(1) 706011163PCB, InterruptorDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Main Roller AssemblyGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 004
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.C(2) 613030713Pull Roller Bushing, Lower(1) 601220593Safety Lock Plate, Pull, Right(1) 601220584Pull Roller Pressure, Right(2) 601220594Switch Bracket, Left(2) 613030712Pull Roller Bushing, Upper(2) 601220532Pull Roller Tension Plate, Right(2) 607040518 (607040523)Pull Rollers 64 (Pull Rollers 44)(4) 613030724Roller Pressure Guide Pin, Pull(1) 701080512Steel Chain Gear, RS35H, 23T(2) 601220530Pull Roller Support(1) 601220583Pull Roller Pressure, Left(1) 601220592Safety Lock Plate, Pull, Left(2) 601220595Switch Bracket, Right(1) 601220631Front Table Bracket, Right(1) 604036167 (604036174)Front Table 64 (Front Table 44)(2) 601220632Front Table Plate(2) 601220633Front Table Support Bracket(4) 613030757Front Table Pin(4) 701090720Snap Ring, 55(1) 601220630Front Table Bracket, Left(1) 604036158 (604036191)Paper Basket 64 (Paper Basket 44)(2) 601220645Paper BracketThis print is the property of GBC. The information thereon is remitted in confidence.REVISIONUNLESS OTHERWISE SPECIFIEDTOLERANCECHECKED BY : Sean Flood(1) 601220531Pull Roller Tension Plate, LeftDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Pull Roller and Feed Table AssemblyGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 005
PROPRIETARY(2) 704150121 (704150122)Thermostat, 120 DEG (105 DEG)GBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.C(1) 601220529Heater Support, Upper, Right(1) 601220526Heater Support, Lower, Right(1) 638001697Heater Wire, Upper, RightA(2) 601220546 (601220615)Heater Support Bar 64 (Heater Support Bar 44)(1) 638001698Heater Wire, Lower, RightA(2) 810600026Heater Support Coil(1) 601220528Heater Support, Upper, Left(2) 706025092 (706025085)Heater Assembly 64 (Heater Assembly 44)(2) 638001705Heater Wire, LeftA(4) 601220518Heater Support Bar Bracket(8) 601220527Heater Holder(4) 601220524Heater BracketREVISIONCHECKED BY : Sean Flood070703A(1) 601220525Heater Support, Lower, LeftItems addedThis print is the property of GBC. The information thereon is remitted in confidence.UNLESS OTHERWISE SPECIFIEDTOLERANCEDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Heater AssemblyGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 007
704090103
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.C(1) 601220600Blade Rail Bracket (R)(1) 604036193 (604036175)Blade Rail 64 (Balde Rail 44 )(1) 706111049Back Trimmer Assembly(1) 601220599Blade Rail Bracket (L)Back Trimmer Assembly - 706111049(1) 701110101Nut, M3(1) 604022034Slitter lever(1) 613050221Slitter blade(1) 701104803Truss head 2 class bolt(1) 604022033Slitter blade housingThis print is the property of GBC. The information thereon is remitted in confidence.REVISION(1) 701090159Slitter lever springCHECKED BY : Sean FloodUNLESS OTHERWISE SPECIFIEDTOLERANCEDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Rear Slitter AssemblyGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 011
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.C(?) ?(?) ?(1) ?(1) ?(?) ?(1) 2020580 - GBC Part NumberSeparator Bar Assembly, 44(1) 2020579 - GBC Part NumberSeparator Bar Assembly, 64This print is the property of GBC. The information thereon is remitted in confidence.REVISIONUNLESS OTHERWISE SPECIFIEDTOLERANCECHECKED BY : Sean Flood(?) ?DIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Separator Bar AssemblyGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 012
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.CNO DRAWING ONFILE.(1) 1715822 - GBC Part NumberRewind Option Assembly, 44(1) 1715823 - GBC Part NumberRewind Option Assembly, 64This print is the property of GBC. The information thereon is remitted in confidence.REVISIONCHECKED BY : Sean FloodUNLESS OTHERWISE SPECIFIEDTOLERANCEDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Rewind Option AssemblyGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 013
COMPONENT NAMEPROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.C3540393837131641AC IN23-2TOP O SIGSTOPESW2REV3612FAN ON/OFFPCMSRELEASEESW1BOTTOM TEMP11-2MASTER DIALSRMS11-1203-18-1PES1REWREWMAINFOOTSES2SES1SMSR SMSF 2334242544-3EXCEPT TALON444826-125-227-125-443434336-1301029-1 29-26POWER CORD(USA)2JUMPER TERMINAL BLOCK3CIRCUIT BREAKER4CIRUIT FOR NOISE FILTER5UPPER HEATER FOR NOISE FILTER6LOWER HEATER FOR NOISE FILTER7UPPER THERMOSTAT8LOWER THERMOSTAT9UPPER HEATER10LOWER HEATER11COOLING FAN1(TALON44,64)12COOLING FAN2(TALON44,64)13COOLING FAN3(TALON64)14BRIDGE DIODE15LOWER SSR16UPPER SSR17PULSE ORIGIN SENSOR18PULSE COUNT SENSOR19FOOT SW20COVER MICRO SW21FRONT SAFETY MICRO SW122FRONT SAFETY MICRO SW223REAR SAFETY MICRO SW124REAR SAFETY MICRO SW225EMERGENCY SW126EMERGENCY SW227TENSION MOTOR28MAIN MOTOR29REWIND MOTOR SW130REWIND MOTOR131REWIND MOTOR SW232REWIND MOTOR SW333REWIND MOTOR234REWIND MOTOR335TENSION DETECT PCB36RELAY BOARD PCB37MAIN PCB38UPPER INFRARED TEMP SENSOR39LOWER INFRARED TEMP SENSOR40DISPLAY PCB41REAR MOTOR CONTROL SW42AC17V PROTECTION FUSE43AC36V PROTECTION FUSE44GM9661S-234 TRANSFORMER45MAIN&FAN TERMINAL BLOCK46TRANS PRIMARY PROTECTION FUSE47RELAY BOARD PCB PRIMAY FUSE48FRTONT SAFETY MICRO SW349REAR SAFETY MICRO SW31402This print is the property of GBC. The information thereon is remitted in confidence.REVISIONUNLESS OTHERWISE SPECIFIEDTOLERANCECHECKED BY : Sean Flood36-128-225-137-137-182830929-3 2644-346 4737-23133SSR26-22444-244-134SSR38-238-141-1EXCEPT TALON443542-242-139-4410-12-22-32-139-1 39-222-1452122-322-21DIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Machine Wiring DiagramGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 014
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.C 24VTRANS1CN252 12 24VESW14CN4CN1112ESW2712MOTORREL1KML2 8GM4148PH5470/502EC1AC INMOT PORBD2053 312CN33-4 12BD116CN11142 24V 24VCN512PCMS 24V678REL2G2R2531124CN6R639J1N4002R210KJD55.6KJ 24V2Q1C3198R1PFMS 24V2768435121CN78672REL3G2R2PRMSREL4G2R2SFMS768435 G2R2CN12125SCMS35SRMSThis print is the property of GBC. The information thereon is remitted in confidence.UNLESS OTHERWISE SPECIFIEDTOLERANCEREVISIONR810KJCHECKED BY : Sean JEMO SIG25.6KJ1N4002123C3198CN9DIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125E-Stop & Guard CircuitsGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 015
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.CT200HS2001.5KE68CAHS56*17IRF540Q200L200DC PWRD200COILCC200 C20UCN20012CC2020.1uF/250474HCT04ANQ202 C26903D201CC201104JU200/BREW MOT PWMR200Q2011K/1W EC2031000/63C2690R202CN20212REW MOTREW MOTR203R20510KJ3.3KF470JR2041KJD2041N751 EC2021/50ADFB REW 4HCT04ANU200/F1312This print is the property of GBC. The information thereon is remitted in confidence.74HCT04ANUNLESS OTHERWISE SPECIFIEDTOLERANCEREVISIONR207 10000/63EC201BD DC74HCT04ANVCC1CHECKED BY : Sean FloodCN20112DIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Rewind Motor Drive CircuitGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 017
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.CT100 15VHS1001.5KE68CAIRF540Q100HS56x17L100DC PWRD100CC100100nH 15VFR106104J/250VC2690 0120KFFR106D101R10510KJR103470R1041KJ CN10012MAIN MOTR1023.3KF274HCT04ANQ102D103D10LC20U1MAIN MOT PWMCC101104JC2690U200/AR1001K/1WQ101D1041N751ADFB MAIN MOTR1070.1R/5WR10639RJCN10112DC PWRES1C102M EC1001/50Q103CN102VDD12VCC1ES2CURRENT LIMITCN10312R1084.7KFMAIN MOT REVAC37VZERO DETECTCC103332DMQ104CN10421C102MBD ACThis print is the property of GBC. The information thereon is remitted in confidence.REVISIONCHECKED BY : Sean FloodUNLESS OTHERWISE SPECIFIEDTOLERANCEDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Motor Drive CircuitGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 016
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.CHS150 Q155TEN MOT PWMQ153 Q162 1/B72904CC157R169 5- 6CURRENT LIMIT10KJ4R171CC1540.1uF/25010KJADFB MAIN MOT CURD154TEN MOTR168 3- 28R167ADFB TEN MOT CUR 4J104JThis print is the property of GBC. The information thereon is remitted in confidence.UNLESS OTHERWISE SPECIFIEDTOLERANCECHECKED BY : Sean Flood74HCT04AN4TEN MOT 1470ROFF Time 53D152TENSION ONR1641KJ N3200KJON Time Delay39RJU150/A2REVISION1DIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Tension Motor Drive CircuitGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 018
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.CVDDVDDU50/CR725470RFFRONT BEAM SEN614584R71SPARE MICRO SWREAR SAFETY M/SU51/A12R52470RFSPAREREAR BEAM SEN 414584U50/B314584SPARE4.7KJR50R514.7KFMICRO S/W(NO)CN5012CN51124.7KFFRONT SAFETY M/SVDDMICRO S/W(NO)VDDCN63R7312470RFR SMSF SMSVDDD501N751R53R541MFADFB UTEMP0JCN5512EMERGENCY S/WCN54U51/B3EMERGENCY SW4123ADFB POSITION14584EMSW1CN5612FB 12FOOT SW14584Q50USSRUSSRC102MD511N751R60104JADFB LTEMP0JCN5812FOOT S/WCC50R591MFR62FOOT S/W(NO)L SENSVR51R63502 15V4.7KF12345330RF 15VCN578.2KFIR SENSOR TPML1R55EMERGENCY S/W(NC)U SENSVR50R56502 15V4.7KF123458.2KFIR SENSOR TPML1VDD .7KF11R65U50/E123D521N4148330RFCN59VDDKE 10/16RESET 52R704.7KF300RFR69COUNTFB TEN PULSEU50/F13Q51LSSR1214584U51/D9VSSLSSR814584This print is the property of GBC. The information thereon is remitted in confidence.VSSUNLESS OTHERWISE SPECIFIEDTOLERANCEREVISIONU51/F12CHECKED BY : Sean FloodCN611VDD2K3EREAR BEAM SENORIGINADFB UTEMPADFB LTEMPADFB POSITIONFB TEN PULSEFRONT BEAM SENEMERGENCY SWSPAREFOOT SWRESETUSSRLSSR 15VVDDC102MVDDREAR BEAM SENORIGINADFB UTEMPADFB LTEMPADFB POSITIONFB TEN PULSEFRONT BEAM SENEMERGENCY SWSPAREFOOT SWRESETUSSRLSSR 15VVDDDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Interface CircuitGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 019
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM GBC.CHS2 2R9USSRLSSRADFB MAIN MOTADFB UTEMPADFB LTEMPADFB TENSIONADFB POSITIONADFB MAIN MOT CURADFB TEN MOT CURADFB REW MOTZERO DETECTCON212VSSMAIN MOT PWMFOOT SWEMERGENCY SWTEN MOT PWMORIGINC/F OPTIONZERO DETECTADFB TENSIONADFB MAIN MOTADFB LTEMPADFB UTEMPVSSVDDADFB KEY1ADFB KEY2INCREMENTDECREMENTADFB KEY1ADFB KEY2FAN ONREAR BEAM SENADFB REW MOTADFB MAIN MOT CURADFB TEN MOT CURADFB POSITIONVDDVSS24681012141613579111315DISPLAY 5246810121416VDDBUSY/RSSEL/END1D3D5D7VSSLCD SIGNALVDDVDDSVR1502VLCDR6VSSBLAThis print is the property of GBC. The information thereon is remitted in confidence.REVISIONUNLESS OTHERWISE SPECIFIEDTOLERANCECHECKED BY : Sean 0104JEC5104JCC9104JCC8104JCC710/16CC6CC5104JEC4VDD 6D5D4D3D21OSC1OSC2BUZZER 0/AD8RD1/AD96162636465666768123456789'C/'F OPTIONCC4SW1DIPSW1C102M2C/F /CAP3VDDVSSNCRG0/AN3RG1/AN2RG2/AN1/REFRG3/AN0/REF AVSSAVDDRF0/AN4RF1/AN5FB TEN PULSEEE SCLEE SDADECREMENTINCREMENTVDDOSC1OSC222P22PCC2EE SCLEE SDAMAIN MOT REVFOOT EMO SIGST4094CL4094DA4094TENSION ONLSSRVSSR44.7KFCN3VDDBEEPERBZ1 EAR BEAM SENSPARETEN MOT UPRESETFRONT BEAM SENEMERGENCY SWFOOT SWFB TEN PULSEORIGINTENSION ONTEN MOT PWMREW FOR REVREW MOT PWMMAIN MOT PWMMAIN MOT REVVDD4342414039383736353433323130292827VDDHEAT SIGFR EMO SIGBUZZERREW MOT PWMTEN MOT UPVDDVSSFRONT BEAM SENVDDUSSRLSSRVSS1234FANUSSRLSSRADFB MAIN MOTADFB UTEMPADFB LTEMPADFB TENSIONADFB POSITIONADFB MAIN MOT CURADFB TEN MOT CURADFB REW MOTZERO DETECTREAR BEAM SENSPARETEN MOT UPRESETFRONT BEAM SENEMERGENCY SWFOOT SWFB TEN PULSEORIGINTENSION ONTEN MOT PWMREW FOR REVREW MOT PWMMAIN MOT PWMMAIN MOT REV9661S PRICN2CON312CC15.1uF/250VMOC3043NUTLIVEEMO SIGTRI1BTA0831KFVSSFR EMO SIGFOOT EMO SIGVSSR10100F1VDD4AC INCN51 12 23 3LIVENUT100F22RJ/3WCON121 OEC2IEC3OQ1C102MU27805100/50 I100J/1WEC12200/50R11R8610/50U17815AC17VU51330J2G3 TIP42CR7VDD 15VG-121 4HS5617Q3FAN ON2BD1BD205 CN1DIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125MCU CircuitGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 020
PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCEFOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FORMANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENPERMISSION FROM JRSW 2R16VDDSPEED910VDDB TEMPQSQSVDDT 330RJSTRDCLKOECN2RUN 1RUNREVREV 2 12VSS3 R24VDD10KJ10/16 DD104JVDDCC2CC1104JVDDSPEEDR10SW7KEY2SW574HC74EN D131210K1/16 R23.3KJ0V1/16 EC1614584EC2U2/CR62.2KJ414584PR3CLRR86 674HC74214584U2/B4.7KF511107U2/AR74.7KFR54KJ6EN SW1 1 2 2A 34 CB 4104JU2/D9814584U2/E111014584This print is the property of GBC. The information thereon is remitted in confidence.UNLESS OTHERWISE SPECIFIEDTOLERANCE131214584REVISIONU2/FCHECKED BY : Sean FloodCC9CC8104JHIF-3BD-16PDIM. ASSHOWNTOL.X/X 1/64FINISHTO BEX .050XX .010XXX .020XXXX .0054151 Anderson Road, DeForest, WI 53532TITLE :125Display CircuitGBC Talon 44/ 64DATE :ANGLES 1D06/25/03DRAWN BY :N/ADWG SCALE :N/ADWG :T44/64 - 021
TECHNICAL SERVICE & SUPPORT BULLETIN500 Bond St.Lincolnshire, IL. 60069T.S.S.B. NO.1005MODEL:TALON 44/64SUBJECT:WEB DRIVE MOTOR CLUTCH ASSEMBLYDATE:12/9/03PAGE:1 OF 2The attached drawing shows three different ways on how the Web Drive Motor Clutch Assembly isassembled. The first drawing labeled Parts Book Assembly is incorrect. Second drawing is labeled HowAssembly Comes. This means that some machines were shipped out with the Clutch Assembly incorrectlyassembled in the machine. The incorrect assembly will not allow you to achieve enough tension on theWeb Drive Motor Clutch. The third drawing labeled Assembly In Field That Works Great is the correctway the Web Drive Motor Clutch Assembly is to be assembled. Regarding the mentioning of making theoblong holes on the side frame to be made a little longer to improve adjustment, you should treat this on acase-by-case basis as needed in the field. GBC has submitted the correct drawing to our vendor so theDrive Motor Clutch Assembly will be installed properly in new machines. Please update your IllustratedParts & Schematic Book (P/N 930103) with this information.
TECHNICAL SERVICE & SUPPORT BULLETIN500 Bond St.Lincolnshire, IL. 60069T.S.S.B. NO.1005AMODEL:TalonSUBJECT:Voltage RequirementsDATE: 3/15/04PAGE: 1It has been found that operating a Talon Laminator on less then 220 volts will causenegative results. The most common symptom is heat loss; which affects themachines ability to laminate properly. The Talon series must have 220 to 230 volts.An install should not be done until the customer can supply the correct voltage.RGM 3/15/04
TECHNICAL SERVICE & SUPPORT BULLETIN500 Bond St.Lincolnshire, IL. 60069T.S.S.B. NO.1005BMODEL:TALONSUBJECT:HEATING PROCEDUREDATE:3/23/04PAGE:1 OF 2The attached page is a technical tip on Talon heating procedures provided by Randy Kohn IPFGTechnical Trainer. Please update your manuals with this information.
Tech TipsFrom: Technical TrainingTech Document # 1Subject: Talon Heating ProcedureTech Tip Information:When heating up the Talon please follow the following procedure:1. Select the Top Temp and adjust the temperature using the master dial to the desired set point. Repeat forBottom Temp if using bottom heat.2. If heating both rollers, lower the top roller and press run to allow the even distribution of the heat across andaround the roller.3. If heating only the top roller, allow the roller to reach its set point in the raised position. Then lower the toproller for 5 min. (speed 1 or 2) prior to starting your web up procedure to allow the heat to evenly distribute.4. If the machine is webbed up, allow the temp to reach its set point plus 5 min. then lower the top roller andrun at speed 1 for 2 min. before beginning to feed images. There will be a waste of 2 liner feet of product, butthis is necessary to even the heat before feeding inkjet prints. Recommend doing this if the machine has beenidle for more then 15 min.5. Press the master dial to monitor the temperature as it increases. When the temperature reaches the desiredset point based on the reading on the display allow the roller to continue to rotate 5 more minutes.6. Do not reference the Wait/Ready light to indicate when the machine is up to temperature. The Readylight illuminates when the machine is 15 degrees from the set point. Use the master dial to read actual temp andmonitor that until it reaches temp. Only use the Ready/Wait light during actual lamination to help indicatewhen the temperature may be too low or too high to feed images, not during initial heat up.Any laminator will lose heat when initially started. If you start the Talon when the Ready light comes on, it is15 degrees below the set point. Now when the laminator is webbed and images are feed you will lose heat fromthe nature of physics. This heat loss combined with the initial 15 degrees will cause problems with low orspiking temperature.Steps 2 thru 4 are good practices to use on any wide format laminator. Also the plus 5 minutes should be addedto any laminators heat up procedure. This allows the heat to stabilize. Remember you are heating the metalcore of the laminator roller. This is transferring the heat through the silicone to the surface. If the core getsevenly heated the surface heat will stay more constant.3/19/2004
TECHNICAL SERVICE & SUPPORT BULLETIN500 Bond St.Lincolnshire, IL. 60069T.S.S.B. NO.1005CDATE: 11/08/04MODEL:Talon 44/64SUBJECT:Heater Wattage IncreasedPAGE: 1 of 1The heaters in the Talon 44/64 laminators have been altered in an effort to allow the machine toheat quicker and sustain a given temperature more readily. The resistance value for the 44 and 64heaters have been lowered which in turn will cause the machine to draw more current. The kit willinclude two heaters and one circuit breaker to accommodate the higher current draw. This kit willbecome standard issue on future Talons. A detailed comparison is given below to identify thechanges in the heaters.
GBC TALON 44 / 64 ILLUSTRATED PARTS AND SCHEMATICS BOOK 07/07/03. 2. 3 ILLUSTRATED PARTS Page T44/64 - 001 Film Tension Assembly 5 T44/64 - 002 Idlers & Unwinds Assembly 6 T44/64 - 003 Tension Idler & Cooling Fan Assembly7 T44/64 - 004 Heat Roller Assem
