Transcription
Laser systemsThe answerto yourmanufacturingneeds
2ContentsLaser systemsThe perfect solutionThousands of satisfied customers place their trust in machinery made by the world’s leadingtechnologist in laser material processing. Laser systems from TRUMPF give you the security ofknowing you have chosen a highly flexible and extremely productive solution for your processingneeds. We will support you every step of the way, from developing your application to choosingthe right technology, components, and software – and we even offer comprehensive after-salesservices. Together we can boost your productivity!Your industry partner: We want to share ourexpertise with you.In good hands no matterwhat industry4–7In our Laser Application Centers, we work togetherwith you to develop your process right from the verybeginning.We can help yourise to the challenge8–9TRUMPF delivers sophisticated completesolutions that have proven their mettle.Everything from a singlesource10 – 11
Laser systemsContentsDiverse solutions for varied tasks: Together will wefind the right one for your production line.Your application,our technologies12 – 13Best conditions for a successful production.Condition-based Services14 – 15Find out more about our product range here.The answer to yourmanufacturing needs16 – 39Our comprehensive services and unwaveringsupport will give you a competitive advantage.TruServices.Your Partner in Performance40 – 41All the technical information you need at a glance.Technical data42 – 453
4IndustriesLaser systemsIn good hands no matterwhat industryWhat drives you drives us too. For many decades now, we have been offering customers from awide range of industries help and advice on using laser technology. The knowledge we haveacquired over this time gives us an edge that we aim to pass on to you: You can expect technology that is both state of the art and tailored to the specific needs and concerns of your industry.TRUMPF is always at the forefront of the latest trends, and is continually investing in the researchand development of new technologies and potential applications to ensure we maintain thisleading position in the future too.Anywhereand everywhereLaser material processing has been anintegral part of numerous vehicle subassemblies for many years now. Almostevery component – from the drivetrainthrough to custom decorations – hashad a laser involved in its manufacture.See the versatility thatworking with lasertools offers across allindustries:www.trumpf.com/s/kecj9f
Laser systemsIndustriesAutomotive industryLaser technology has been a part of contemporary car manufacture for many years now. The automotive industry is aglobal one – and TRUMPF is a global company: Customers around the world can rely on premium service, high spare partsavailability, and an expert team of industry managers and product managers who are supported by sales staff with encyclopedic knowledge of products and industries. Our industry expertise has been acquired over decades and will take yourproduction process to the next level.Body in whiteWorking on the body of a vehicle requires maximum speed and flexibility at alltimes. Our laser systems enable you to process even contemporary aluminumalloys and hot-formed steel in a highly productive manner. TRUMPF offersinnovative, tried-and-tested solutions for welding, cutting, removing excessmaterial (LBM), soldering and glue priming that you can rely on.ElectromobilityUse highly compact structures without processing problems. Or benefit fromnew joint geometries for electrically conductive metals and fast welding of batterycomponents – with minimal spatter formation and very little heat generation.Lightweight constructionLaser technology can open the door to modern-day lightweight construction,enabling you to process press-hardened steels, aluminum alloys, fiber-reinforcedmaterials and ultralight steel grades such as Usibor in a cost-effective way. Laserseven make it possible to use entirely new types of lightweight construction, suchas intelligent structures or 3D-printed components, which will result in markedimprovements to your product.PowertrainWorking with drives often involves joining parts together. To machine your drivecomponents you need quiet, splatter-free processes and deep, flawless seamsthat are long-lasting and can withstand harsh conditions. You are always in goodhands with state-of-the-art laser technology from TRUMPF.5
6IndustriesLaser systemsMedical engineeringNowhere is having reliable processes moreimportant than in medical engineering: WithTRUMPF you can count on ultraprecise,reproducible results without the need forreworking, plus highly flexible productionfrom batch size 1. The laser light workscontactlessly, meaning that sterility isassured at all times. Being marked with alaser ensures that parts are traceable inaccordance with UDI standards, while 3Dprinting offers maximum customization ofartificial hips or dentures.Electrics/electronicsFast processes in fully automated productionlines, high-precision processing and minimalexposure to heat for your workpiece: Lasersystems from TRUMPF make achieving thesethings effortless. A laser also enables you toengrave an extremely high number ofsensitive electronic components at the sametime – without contact and free from wear.Sheet metal workingSheet metal working requires speed andflexibility. TRUMPF laser systems enable youto quickly and easily carry out retooling,welding, cutting, and deposition weldingwith a single machine, while also offeringfast processing, an intuitive operatingconcept and assistance with applicationdevelopment.
Laser systemsIndustriesUtility vehiclesand transportationModern laser machines are consistent,reliable and bring down the cost per part,for example when carrying out weldingwork or laser cutting hot-formed parts.Procedures such as laser deposition weldinghelp to repair components cost-effectivelyinstead of having to replace them. TRUMPFis a dependable partner for automatablesolutions in this regard.Aviation and aerospaceindustriesFrom expensive certification processes andpremium part quality to reliable reproducibility, the demands made in the aviation andaerospace industries are enormous. But withengineering from TRUMPF, you don’t haveto worry about meeting them: we offercutting-edge technologies such as laserdeposition welding and 3D printing to thehighest standards, and we are here to helpyou with a global service team.ScienceAre you conducting research into theproperties of new or unusual materials?Or perhaps you’re developing processingstrategies for the industrial production lineof the future? Then you need state-of-theart laser systems that are reliable and offerflexible parameterization. TRUMPF is helpingnumerous universities and institutes toacquire new knowledge.7
8Your partnerLaser systemsWe can help you riseto the challengeWhether you know exactly what you need or you’re looking for a custom solution, we will bethere for you every step of the way. We are fascinated by lasers and all the possibilities theyoffer. In our Laser Application Centers (LAC) we are ready and waiting to assist you – no matterwhen, no matter where. This is because we want you to find the right partner in the right placewho always has the right technologies for your needs.“With our tailored service packages, we support you in ongoingoperation. Our Condition-based Services offer full transparency, andin the event of a malfunction, quick and straightforward assistancewith remote support. We also offer comprehensive support throughappropriate service agreements, training, and product enhancements,as well as on-site application support.”Bastian Becker, Head of Services Sales, Ditzingen, Germany“With our unique industry management concept, we start assistingyou long before you actually put a laser to work in your productionline. You have our expert team of automotive specialists andproduct developers at your disposal throughout this process. Wework together with you to create custom solutions that exploitthe full potential of laser technology in your production plant,whether that means developing equipment for processing highstrength materials, designing laser-friendly components or usinglaser soldering.”Marc Kirchhoff, Automotive Team Leader, Ditzingen
Your partnerLaser systems9Photo: Adam Wiseman“TRUMPF helped us enter the market for 3D cutting high-strengthsteel grades. We received so many orders we soon had to purchasea second laser system.”Gerardo Oaxaca, CEO of Superlaser & Fixtures, PueblaPhoto: Ralf Kreuels“TRUMPF’s technical expertise helped us finally find anautomatable laser cutting solution. It’s done away with theneed for two out of three work steps. Plus we can reactmore quickly to design changes in manufacture.”Ulrich Nieweg, Head of Prefabrication/Tool Making atZwilling J. A. Henckels AG, Solingen“The variety of applications in laser technology is growing all the time.If you’re looking for the right laser to meet your processing needs,you’re in the right place in one of our LACs. Our experts around theworld can use your requirements to select the right combination oflaser beam source, optical components, and process parameters foryou. My top priority is for you to be satisfied with the results.”Florian Kiefer, team leader at Laser Application Center, Plymouth, Michigan, USAFind out more abouthow we can help youat our Laser ApplicationCenters here:www.trumpf.com/s/7smpvy
10SolutionsLaser systemsEverythingfrom a single sourceTRUMPF gives you the security of knowing you have chosen a sophisticated and proven solution for yourmanufacturing system. Our numerous components – all of which we make ourselves – and our fullycomprehensive global service make us a reliable partner for your production needs. You will also benefitfrom our knowledge of key issues for the future, such as Industry 4.0 and additive manufacturing.Everything foryour machine MachineLaserProcedure-specific processing opticsSensor technologySoftwareCustom solutionsEverything foryour manufacturingprocesses Automation solutionsConstruction of jigs and fixturesPart and powder managementin additive manufacturingLaser network
Laser systemsSolutions11Why choose TRUMPFlaser systems?1 Tailored solutions2 Optimal for large-scale productionand batch size 13 Consistently high component quality4 Virtually warp-free processing5 Highly precise results6 No reworking needed7 Maximum productivity minimizescycle times8 Process flexibility(cutting, welding, LMD)9 Extremely robust and reliable10 Maximum machine availabilityTruServices.Your partner inperformance Worldwide technical serviceFunctional enhancementsMonitoring and analysisTrainingApplication adviceThe best completesolution for your manufacturing processWe place extremely exacting demands on our productsin terms of their technology, engineering, quality, andusability in practice. We guarantee you won’t fail tonotice this.
12ApplicationsLaser systemsYour application,our technologiesOur customers come from a wide variety of industries and they each have their own uniqueprocessing tasks, since every application places very specific demands on technology. TRUMPFoffers laser systems that cater to all industrial applications, whether you work with rapid massmanufacture or batch size 1, from robust joining to fine separating: You will find the rightsolution for your manufacturing needs in our product range. You can obtain everything from asingle source, from beam sources and system solutions through to beam guiding components,processing optics and intelligent sensor systems.
Laser systemsApplications13Find out more aboutwhat lasers can doand how you could uselaser technology in yourwork here:www.trumpf.com/s/k4ivz1TruPrintTruLaserCell 1100TruLaserCell 3000TruLaserCell 5030TruLaserCell 7040TruLaserCell 8030TruLaserStation 5005WeldingDeposition weldingPlastic weldingCuttingDrilling and removing material*Hardening*GeneratingMarking* Upon request.**TruMarkStation 5000
14Smart FactoryLaser systemsCondition-based ServicesWould you like to sharpen your competitive edge? Digital networking offers numerous advantages: you see more, know more, and get the best out of your laser systems and youroverall production. Condition-based Services already provide you with a full overview concerning the conditions of the beam source in your laser system. Additionally, TRUMPF Technical Service experts and algorithms support you in the timely detection and preventionof unplanned idle states.
Laser systemsCentral LinkCentral Link is an interface package for networking your machinery and preparing applications for Industry 4.0. Withthe OPC UA communication standard you can use m achinedata such as control variables, measured values, or parametersfor individual applications.Smart FactoryAdvantages of networking: Increase in productivityIncreased availability through reductionof idle statesTransparent overview concerning thestatuses of your productionTraceable process dataUncover your production’s hidden potential:www.trumpf.com/s/d0w8vz15
16Products – TruPrintLaser systemsTruPrint01Achieve great thingsthanks to a powder reservoir that’s upto the task of printing big products02Work profitablythanks to a powerful laser and industrial partand powder management
Laser systemsTruPrint – ProductsBenefit from unlimited design freedom and manufacture 3D components fromthe powder bed: the TruPrint 3000 is your flexible solution for additive industrialmanufacturing.04Manufacture consistentlyand reliablythanks to industrial software andmonitoring solutions03Faster setupthanks to our integratedinterchangeable cylinder conceptCurious? Find outmore about theTruPrint 3000 here:www.trumpf.com/s/xglo9e17
18Products – TruPrintLaser systems0102Achieve great thingsWork profitablythanks to a powder reservoir that’sup to the task of printing big productsthanks to a powerful laser and industrialpart and powder managementLaser metal fusion (LMF) gives you unlimited design freedom.You can use the TruPrint 3000 to create complex componentsfor industrial mass manufacture. The universal TruPrint 3000LMF medium-format machine gives you ultimate flexibility interms of the size and number of your components too –thanks to an average product size of 300 x 400 mm and alarge internal powder reservoir. Good component quality androbust processes are achieved through preheating of up to200 C as standard.The part and powder management system, comprising sievingstation, depowdering station and powder silos, enables youto work while LMF is in progress and set up your machineryfaster. It also improves the safety of the process as contactwith the powder is avoided. The productivity of your TruPrintis boosted not only by its powerful 500 W fiber laser, butalso through optimal usage of material and machine plusmaximum operational reliability. You can respond to differentcomponent requirements with flexibility due to the beamdiameter of between 100 and 500 µm, which can be adjustedindividually.LMF can be used to generate complex inner structures, such as this burnerhead (by Siemens).The laser melts the required contours of the part in layers in the powder bed,which enables any geometry to be created.Part and powder management provides you with additive series production that is ready for industry. You can use it for one or more TruPrint machines.
Laser systemsTruPrint – Products1903Faster setupthanks to our integrated interchangeable cylinder conceptUse your time efficiently: The build and supply cylinders can be changed quickly and while printing is in progress. This minimizesset-up times, which in turn improves your productivity and the capacity utilization of your machinery.Supply cylindersPrepared build andsupply cylindersOverflow containerSubstrate platein build cylinderBuild cylinder04Manufacture consistently and reliablythanks to industrial software and monitoring solutionsYou have an overview and full control at all times. The TruTops Print software package with Siemens NX makes sure there are nogaps in the data chain. Intelligent monitoring solutions enable you to not only supervise and analyze the printing process, butalso control it remotely.For 3D printing on an industrial scale, TRUMPF has three sturdy models to choosefrom, which are suitable for producing single parts or for mass manufacturing partsin a highly productive way:TruPrint 1000TruPrint 3000TruPrint 5000
20Products – TruLaser Cell 1100Laser systemsTruLaser Cell 1100The flexible beam guidance system is your specialist machine for endless welding a variety ofseam geometries on bands, pipes, and profiles, and for welding rotationally symmetrical parts.01Easy tointegratethanks to a flexible,compact structure02Extremelyefficientthanks to state-of-the-art beamsources and calibrated sensors03Perfectly accessiblethrough variable adjustable axes04Fully customizedOptional extras offer solutions forevery application
TruLaser Cell 1100 – ProductsLaser systems210103Easy to integratePerfectly accessiblethanks to a flexible, compact structurethrough variable adjustable axesMake life easy for yourself: The compact and modularTruLaser Cell 1100 can be integrated into your productionlines with the utmost ease. You can configure the beamguidance system to meet your specific needs in terms of thelinear axes, the working height or process path. This makesit possible to weld in two different places at the same time.The variable adjustable axes offer ideal adjustment options,both for tubes as well as profiles. The variable beam guidance can be integrated into all common profile systemsdue to its compact design.Non-stop manufacture – the system for endless welding professionals.Optimally equipped even for rotationally symmetrical components.0204Extremely efficientFully customizedthanks to state-of-the-art beam sources and calibrated sensorsOptional extras offer solutions for every applicationWith the TruLaser Cell 1100, you can step your productionprocess up a gear. Simply choose the right beam source foryour application – CO2 laser or solid-state laser – and thesystem is highly flexible when it comes to positioning thebeam and optics. The perfectly calibrated sensors guaranteeoptimum welding results. All of these factors together cutyour operating costs and increase your production speed.Be more flexible thanks to a wide range of welding opticswith linear or swivel axes. Sensor systems for finding andtracking seams together with functions such as SeamLineand SeamLine Pro guarantee maximum quality, reliabilityand productivity.You can find still moreinformation about theTruLaser Cell 1100 here:www.trumpf.com/s/20q1n3Use the beam source you need: The TruFlow CO2 laser (left) or the TruDisk disklaser – the choice is yours.You too can achieve the perfect seam with theright process monitoring system.
22Products – TruLaser Cell 3000Laser systemsTruLaser Cell 300001Unique process flexibilityWelding, cutting, laser metaldeposition02Highly productive processingdue to customized automation solutionsand a dynamic axis system
Laser systemsTruLaser Cell 3000 – Products23Laser welding, laser cutting and – the technology of the future – laser deposition welding:The compact TruLaser Cell 3000 is a true all-rounder, delivering premium-quality processing results with unrivaled flexibility and paving the way to new manufacturing techniques.05Spacious and most flexible work areawith compact machine design04Reliable processingdue to intelligent image processingand laser power sensor system03Cost-efficient productionwith top component qualityYou can find anything elseyou would like to knowabout the TruLaser Cell3000 here:www.trumpf.com/s/woxpy9
24Products – TruLaser Cell 3000Laser systems01Unique process flexibilityWelding, cutting, laser metal depositionGroundbreaking flexibility without compromise: The universal TruLaser Cell 3000 prepares you for any challenge. A quickchange concept means you can switch from welding to cutting in under 5 minutes. As a result, you do not lose any timewhile still benefitting from the advantages of laser welding. With laser metal deposition, you set the course for successfulfuture production.WeldingCuttingDeposition welding0203Highly productive processingCost-efficient productiondue to customized automation solutions and a dynamicaxis systemwith top component qualityDo you need to handle large quantities? No problem. Loading and unloading using rotational changers parallel to production as well as the highly dynamic axis system withlinear drives decrease your production times significantly.The automatic lifting doors on the sides make it possible toconnect the machine to transfer systems and enable equipping with robots.The TruLaser Cell 3000 can easily be loaded and unloaded using robots.When it comes to laser welding, BrightLine Weld sets newstandards with regard to the welding speed and quality.Depending on the material concerned, it enables an increasein the feed rate of up to 300% or a reduction in energyconsumption of up to 40% whilst ensuring the same weldingdepth. In combination with the highly precise axis system,this ensures the very best component quality at all times.With BrightLine Weld, materials such as mild steel, stainless steel, or evencopper and aluminum can be welded virtually spatter-free.
Laser systemsTruLaser Cell 3000 – Products0405Reliable processingSpacious and most flexiblework areadue to intelligent image processing and laser powersensor system25with compact machine designPowerful sensor systems ensure comprehensive process monitoring and fault-free machining processes. VisionLineimage processing automatically detects the position of thecomponent, forwards the information to the controls, andensures that the weld seam is always positioned in the rightplace. CalibrationLine guarantees a constant laser power onthe workpiece.More for your money: Boasting the largest and most flexiblework area in its class, the TruLaser Cell 3000 not only offersspace for large installations and comprehensive fixtures andautomation systems. With an additional motor-driven work piece axis, you can also process 3D components which areup to 50% larger.The image processing automatically measures the component, ensures safe andreliable processes during welding, and prevents the production of faulty parts.The large work area can also be accessed from the side and enables largecomponents to be processed in a minimal installation area.
26Products – TruLaser Cell 5030Laser systemsTruLaser Cell 5030Having flying optics and a solid-state laser, the machine performswith good machine dynamics and optimal precision.01Low-cost introduction03to 3D laser cuttingDynamic and precisewith flying optics0402Top qualityTop operator conveniencedue to unique featuresdue to intuitive software support
TruLaser Cell 5030 – ProductsLaser systems270103Low-cost introductionDynamic and preciseto 3D laser cuttingwith flying opticsWith TruLaser Cell 5030 you can reduce the machine- hourrate by up to 20% in comparison to hybrid and sheetmovermachines. Benefit from low acquisition costs and theTruDisk disk laser, which is cost-efficient and robust in operation.With X-Blast Technology you work at a greater distance tothe sheet metal. This reduces nozzle collisions and increasesthe quality of the 3D cutting edges. Flying optics also contribute to precise results. N evertheless, in the event ofa collision, the magnetic c oupling prevents damage tothe machine.–20%–50%–30%Machine-hourrateLaser energyand maintenance costsInstallationareaThe system impresses with low maintenance costs.Extremely high processing speeds are enabled by the same optical setup anddrive principle as in 3D high-end machines.02Top operator conveniencedue to intuitive software support04Top qualitydue to unique featuresWith the TruTops Cell Basic software you can reliably carry outchanges to the machine. All relevant technology parametersof the laser are stored for the typical materials. The automaticFocusLine focus position adjustment runs in new componentsat lightning speed. The slim Z-axis and the quick-open doorson the front make the system easily accessible.Optimal coordination between laser, machine, and softwareforms the foundation for excellent processing quality. Withthe TruLaser Cell 5030 you have all three building blocks fromTRUMPF. Machine operators are supported by the latest functions such as Smart Optics Setup, for a quick and convenient setup. The precision of the machine can be automatically tested during the production process with ObserveLineProfessional. This reduces the production of faulty parts toa minimum.5400 mmThe teachbox allows you to operate your machines easily and with flexibility.6503 mmMore information about the TruLaser Cell 5030 can be found here:http://www.trumpf.com/s/j5ra70The installation area is reduced to a minimum.
28Products – TruLaser Cell 7040Laser systemsTruLaser Cell 704001Unique flexibilityin 3D processing with solid-state or CO2 lasers02Top productivitywith frequently changing seriesand lot sizes
Laser systemsTruLaser Cell 7040 – Products29Do you wish to process two- or three-dimensional components?With TruLaser Cell 7040, you will be perfectly equipped to do so.Switch between cutting and welding quickly and easily.05Fast setupof componentsdue to the teach panel, MobileControlapp, and TTC Basic04Perfect ergonomicsdue to movable control panel and consistent work area illumination03Top process reliabilityand qualitydue to X-Blast Technology andlow-spatter weldingMore information aboutthe TruLaser Cell 7040 canbe found here:www.trumpf.com/s/weothn
30Products – TruLaser Cell 7040Laser systems0103Unique flexibilityTop process reliability and qualityin 3D processing with solid-state or CO2 lasersdue to X-Blast Technology and low-spatter weldingThe TruLaser Cell 7040 was specially developed for a flexibleproduction environment. You can switch between 3D cuttingand welding on the same machine. The 2in1 fiber also automatically adjusts the laser beam optimally to suit the respective processing task. This means you are always perfectlyequipped.The X-Blast nozzle technology ensures consistently good 3Dcutting quality due to the greater nozzle-sheet distance. TheObserveLine sensor system inspects the cut contour at lightning speed. Additionally, low-spatter welding with BrightLineWeld achieves outstanding weld seam quality, as well asfeed rates which are up to three times higher. This noticeablyincreases the quality of your components, and saves timeand money.Retool quickly – with the 2in1 fiberyou can cut and weld using thesame optical laser cable, and alwayshave the ideal beam quality for therespective machining process.Patented ObserveLine testing system for automated inspection of cut contours.02Top productivitywith frequently changing series and lot sizesHigh positioning speeds and axis dynamics ensure short production times. Piercing on-the-fly with FastLine Cell reduces nonproductive times during cutting by up to 40%.The quick-open front doors made of lightweight glass-fiber- reinforced material cut opening and closing times by 35%.You can save even more time – by loading and unloadingparallel to production in two-station operation or with the rotational changer. You produce with more cost-efficiencythan ever before – and all this with absolute reliability.In a divided work area, loading and unloading can be carried out parallel toproduction. The flexible operating panel and bright work area provide a highlevel of convenience for the operator.
Laser systemsTruLaser Cell 7040 – Products0405Perfect ergonomicsFast setup of componentsdue to movable control panel and consistent work areailluminationdue to the teach panel, MobileControl app, and TTC Basic31The ergonomic control panel can be moved along the entiremachine, ensuring a perfect view of the work area from every angle. The bright and optimally illuminated work areaguarantees constant comfort while working. The Smart Optics Setup station also ensures that setting the optics isquick and reliable.The compact teach panel with 6D mouse makes it easier toquickly run in, teach, and move the axes. The TruTops CellBasic software enables you to adjust programs directly onthe machine – without making changes in the offline programming system. Additionally, the controls can automatically detect which optics have been installed. Switching optics is therefore quick and error-free.Smart Optics Setup ensures quick and reliable setting and adjustment work onthe optics.Quick program creation directly at the workpiece, with the MobileControl appand teach panel.
32Products – TruLaser Cell 8030Laser systemsTruLaser Cell 803001Top productivityin series production02More efficient productionthanks to the economical TruDisk 2000
Laser systemsTruLaser Cell 8030 – Products33The second-generation TruLaser Cell 8030 sets new standards in the 3D cuttingof hot-formed components. New options and optimized details ensure ultimateproductivity and reliability.04Save spacedue to the compact installation area03Clever functionsfor high processing dynamicsand safetyYou can find out evenmore about the TruLaserCell 8030 here:www.trumpf.com/s/uv1ld5
34Products – TruLaser Cell 8030Laser systems0102Top productivityMore efficient productionin series productionthanks to the economical TruDisk 2000The TruLaser Cell 8030 makes your production processexceptionally fast. Options such as dynamics level 2 speed upthe machine and reduce cycle times by as much as 11%when making complex components, while different functionsensure that processes are reliable and the results are optimal.Intelligent automation solutions also make sure that bottlenecks do not arise when loading and unloading manually.With a rotary indexing table or robots to semiauto
2 Contents Laser systems The perfect solution Thousands of satisfied customers place their trust in machinery made by the world's leading technologist in laser material processing. Laser systems from TRUMPF give you the security of knowing you have chosen a highly flexible and extremely productive solution for your processing needs.
