TruMark The Individual Solution For Your Industry - TRUMPF SE

Transcription

TRUMPF is certified to ISO 9001(Find out more: www.trumpf.com/s/quality)Ident-No. 1455831 201906 – Content subject to change without noticeTruMarkTRUMPF Inc.Laser- und Systemtechnik GmbHwww.trumpf.comThe individualsolution foryour industry

rkinglaser3In an industry with increasing demands, faster, flexible and more precisereactions are required, all while having the highest quality products andfreedom of materials. The marking lasers from TRUMPF are your perfectanswer to these challenging requests, as they are versatile and optimized fora variety of requirements. Nowhere else will you find a plethora of knowledgedrawn from the most diverse sectors, combined with technical brilliance.Find the perfect marking laser for your needs here.Your requirements –your marking laser.Find out more aboutsector-specific solutionsfrom TRUMPF in ouronline special:www.trumpf.com/s/mymarkinglaser

4ContentsTruMarkTruMarkContentsThe diversity of markingDiscover how TRUMPF can support you in finding your ideal marking laser, regardless of whichrequirements are most important to you. We also assist you in selecting your hardware andsoftware, and provide expert advice on your individual process. Through providing custom-made,top class services and establishing our Smart factory, we have expert knowledge of Industry 4.0.Together with TRUMPF, you will be p repared for the production processes of the future.Discover your perfect marking laser here.An overview of theTruMark marking lasers14 – 33What really counts is quality, performance and safety.Your software solution: standardized or tailor-made.TruMark:This is what you can expect6–7The right solutions for your sector.Software solutionsfor your marking laser34 – 37Use our service and support to get yourcompetitive edge.What type of userare you?8 – 11TruServices.Your Partner in Performance38 – 41Joint process development in the TRUMPF LaserApplication Centers.Together, we will find theright marking laser for you12 – 13All the technical information you need at a glance.Technical data42 – 435

is is what youcan expectA marking laser is an important element in your productionchain. With TRUMPF, you have a well-informed p artner whoknows what you need. You can rely on the quality, performanceand safety of the new TruMark generation.QualityPerformanceSafetyTruMark lasers ensure high-quality,long-lasting markings. With their highpulse peak power, you can combine quality with rapid cycle times. The abilityto focus precisely means you can alsoachieve this at high peak i ntensities andfor small markings. VisionLine ensuresenhanced quality by facilitating theautomatic or manual positioning of themarking content on the component andautomat ically handles all process andlaser data for the documentation.Quick, quicker, TruMark. With the markinglasers from TRUMPF, you can significantlyincrease your production speed. Lasers indifferent power classes ensure that everyappli cation has the right laser available.The established parameter library facilitates quick process set-up. Rapid laseravailability and a highly d ynamic scannerensure short processing times.With Performance Level e, system safetyremains a top priority during integration.Plug & Produce ensures user safety, evenduring component exchange, throughadditional components such asmechanical shutters.No compromises on qualityHigh speed for your processesWith TruMark lasers,you can confi dently makeyour markView ourcomprehensive overviewof all TruMark markinglasers:www.trumpf.com/s/markinglasers

8IndustriesTruMarkWhat type of user are you?IndustriesTruMarkWhat is especially important to you about a marking laser? Ease of integration into your production line? Marking speed? Efficiency? High availability? Best marking quality?No matter what your priorities are – you’ll find your perfect TruMark marking laser here.“In the automotive industry,I need an overall system thatis efficient. The TruMark is theideal marking laser for that.”Joerg M., process and system planner“In the medical industry,every part must be traceable.TruMark is the marking solutionthat I trust absolutely.”Caroline T., quality assurance officerAutomotiveMedical engineeringMaximum system efficiency, simple integrationProcess reliability firstDuring vehicle production, numerous components are used,which must each carry specific designations and traceabilityinformation; individual TruMark marking solutions from TRUMPFoffer vehicle manufacturers the durable marking qualitynecessary for this process, and can be efficiently and safelyintegrated in production facilities. Further advantages of theTruMark marking lasers are its excellent robustness, and themodular construction which makes them versatile, compact andeasy to extend.TruMark lasers inscribe medical devices and instruments, andimplants with absolute precision. They can create even the finestmarkings on sensitive surfaces and meet all the criteria forperfect UDI (unique device identification) markings. Short pulsedurations in the range of pico seconds or femtoseconds ensurethe high est degree of contrast and maximum corrosion resistance.This results in minimal heat penetration and no residues on thesurface.VisionLine imageprocessing and anintegrat ed autofocusfeature ensureconstant high quality.Mark, structure, clean:TruMark lasers can takeon many automotiveindustry tasks.By foam marking:Barcodes and markingrear car lights withfree text.Traceable due to durablemarking: With its extremepulse peak power, theTruMicro Mark generatesdeep black UDI codeswith enhanced corrosionresistance for traceability.Laser-marked hoseclamp in surgicalstainless steel.Perfect UDI codesin accordance withregulations.TruMark lasers marka wide variety of materials; we havethe right wavelengthfor every one.9

10IndustriesTruMarkTruMarkIndustries11Find out more aboutTruMark marking lasersin different sectors here:www.trumpf.com/s/mymarkinglaser“With household appliances,all the marking possibilities areneeded, and for this I needexactly one solution: TruMark.”Marc E., technology officer“In the electromechanical industry,I need high marking quality withoutsystem failures, something I can usequickly and flexibly. TruMark is justthe thing!”Alexander S., purchaserHousehold appliancesElectronicsHighest marking quality, utmost flexibilityHighest performance, maximum reliabilityHousehold appliances have many visible parts, and exceptionallyhigh-grade, durable and haptically high-quality marking isessential. The applications within the sector are diverse, callingfor flexible solutions with regard to focal lengths, marking fieldsizes or wavelengths.Housings, switches, power supply units, circuit boards andmore: with TruMark marking lasers, you can mark and structuremany different electromechanical industry components inhigh q uantities – contactless, durable and free of wear.With TruMark markinglasers, you can markhousehold applianceseconomically and to anexceptional standard.The TruMark lasers caneven be used on morecomplex forms withprecision.You can work cleanlywith a high degree ofprecision, and eveneasily remove paintfrom sheets just usinga marking laser.UV marking laserscan mark even flameretardant materials inhigh-quality using ultraviolet wave lengths.Even highly reflectivematerials such as coppercan be easily markedusing TruMark lasers.Benefit from short cycletimes thanks to thescalable laser powerand short reactiontimes.

12ExpertiseTruMarkTruMarkExpertiseTogether, we will find theright marking laser for youWhether you have basic application questions or detailed optimization requirements, we are atyour side right from the start. In our Laser Application Centers (LAC) we are ready and waiting toassist you – no matter when, no matter where. This is because we want you to find the rightpartner, in the right place, who always has the optimum technologies for your needs.Together, we will find your ideal marking processOur experts will be delighted to help you select the ideal marking laser for your taskin our Laser Application Centers.1. Determining factors2. Marking contentSpecify the determining factors for yourmarking task, such as desired processduration, parts handling or productionenvironment.Supply us with sample componentsand the desired marking content(logo, text, data matrix code, etc.).13“The trend in laser marking ismoving in the direction of industry- specific solutions, such as insoftware, and increased machineintelligence. It is important to usthat marking lasers always meet therequirements of an industrialenvironment, and that theirinstallation, commissioning andoperation is as simple as possible.Additionally, we offer our cus tomersa sustained collaboration which theycan trust.”“We have always been able to rely onthe service from TRUMPF throughoutour long years of collaboration.I appreciate the fact that I can alwayscount on the highest process reliabilityin my marking tasks.”Steffen Ehrenmann, product managerfor marking lasers and systemsJürgen Diesenberger, production directorfor instruments and sterile technology,Karl Leibinger Medizintechnik GmbH & Co. KG“TRUMPF has always been a good partner throughout many yearsof collaboration – globally as well. We have always been ableto rely on quick support when developing new marking ideas andvarieties.”Victor Vasconcelos, industrial mechanic, MüKo Maschinenbau GmbH3. Marking procedure4. InstallationWe will identify the ideal markingpro cedure for you, with a perfectlybalanced combination of marking result,laser beam source and workstation. Wedevelop optimum process parametersthat are tailored to your criteria.If you so choose, we can accompanyand support you further withinstallation, training, maintenance,telephone support, and other services.“We benefit significantly from the experience which TRUMPFprovides. The high dependability of their systems and theinter national availability of spare parts ensure our productionsuccess.”Ricus Müller, senior technical expert for manufacturing technology/process development,Continental Temic microelectronic GmbHFind out moreabout how we can help youat our Laser ApplicationCenters here:www.trumpf.com/s/7smpvy

14Products – TruMark 6030TruMarkTruMark 6030Marking with utmost reliability and performance.0125% shorterprocess timesdue to high performanceTruMarkTruMark 6030 – Products010325% shorter process timesPlug in and gothanks to high performancewith removable connection cables and a wide range ofinterfacesDue to the high level of available average power at theworkpiece and the increased pulse energy, you can work evenmore productively. The excellent beam quality and high powerdensities guarantee high-quality, high-contrast markings andclean material removal.15The TruMark 6030 is quick and easy to integrate intopro duction. This is made possible, for example, by the supplyunit and the external PC as a 19" plug-in unit, the removableconnection cable (length 6 m) and a range of available interfaces ( Profibus, Profinet, EtherCAT, EtherNET/IP).050204Always in theright placeUtmost stabilityRobust and reliablewith new power regulationthanks to powerful componentsDynamic, integrated power regulation means that you canmark constantly and with utmost reproducibility. It ensures thebest pulse-to-pulse stability as well as constant power.Additionally, a fast, integrated Z axis ensures a constant spotdiameter on different processing levels.The new marking laser is a high-end industrial device; manufactured with the most up-to-date productiontechno logies and equipped with powerful optical components,it is an exceptionally robust marking system. Thus, theprocessing head of the TruMark 6030 can withstand highaccelerations.with optimum position recognitionand marking alignment05Always in the right placewith optimum position recognition and marking alignment02The VisionLine image processing system with integratedlighting automatically and reliably recognizes the position ofthe component. The sequencing of images (stitching)completes this task easily, even when processing largercomponents. Therefore, you can depend on your processreliable system to always mark at the right place. Intuitiveoperation and a predefined library of characteristics make yourwork even easier.Utmost stabilitywith new power regulation0403Plug in and goRobustand reliablewith removable connection cables and awide range of interfacesthanks to powerfulcomponentsA constant spot size achieves homogenous annealing even at different processing levels.The VisionLine image processing system auto matically recognizes the parts and places themarking right where it belongs.

16Products – TruMicro Mark Series 2000TruMarkTruMicro MarkSeries 2000TruMarkTruMicro Mark Series 2000 – Products01“Long-lasting and optimum legibility:I am extremely satisfied with themarking quality from the ultrashortpulses of the TruMicro Mark.”Simple operationand easy control of laser pulsesThe TruMicro Mark Series 2000’s exceptionally versatile marking tools were designed with simplicity in mind. You don’tneed any expertise in ultrashort laser pulses, and you can getstarted right away as the beam source is already installed. Theintuitive operation of the TruTops Mark software along withcustom-made interface, makes your work easier and ensuresyou get top-class results.Discover the world of ultrashort pulses and achieve the highest levels17Caroline T., quality assurance officer03of corrosion resistance and extremely high-contrast black.Marking of highly reflectivematerialsthanks to high peak intensities01Marking copper, aluminum or brass – no problem with theTruMicro Mark Series 2000. The ultrashort pulses with highpeak intensity have unique absorption behavior. This meansyou can achieve brilliant markings, even on difficult materials.Simple operationand easy control oflaser pulsesWith the TruTops software, it is also child’s play to control ultrashort pulses.04Maximum stabilitywith patentedquad-loop stabilization0204Long-lasting, high-contrastmarkingsMaximum stabilitydue to ultrashort pulsesAs a result of the ultrashort pulses, small light traps (also callednanoripples), develop on the surface. These ensure anextremely dark, black contrast, irrespective of the viewingangle. In the case of markings on stainless steel, you canthereby achieve the highest degree of corrosion resistance.with patented quad-loop stabilizationThe patented quad-loop stabilization of the beam sourceensures maximum stability with monitored pulse energyfor each individual pulse. You can use the industrially provenTruMicro Series 2000 as a beam source with functions suchas flexible repetition rate and burst mode. Thus you canachieve top results during cold processing, with almost noheat penetration into the material.02For further informationon marking with ultrashort pulses, trastmarkingsMarking of highly reflective materialsdue to ultrashort pulsesthanks to high peak intensitiesSurgical stainless steel scalpel marked with black UDI code.Marking in black with picosecond pulses.

18TruMarkProducts – TruMark Series 5000TruMarkSeries 5000TruMark01thanks to the high processing speedThe unique feature of the TruMark Series 5000 is that ithas high pulse frequencies – a key factor for high processingspeeds. With its software-controlled focus positionadaptation, you can mark components at different processinglevels in one operation, without mechanically moving them.Easy to integrate05thanks to intelligent modular designConsistentperformanceacross the entire frequencyrangethanks to the high processingspeed02Flexible withregard to materialdue to adjustable pulsedurationJoerg M., process and system planner04surface treatment.Save timeThe scanner optics, the processing unit and the supply unit arecoupled via connectors, which makes it simple to build the laser into your production system or your plant. Numerousinterfaces make integration into your production area eveneasier.In addition to laser marking, functional surface structures can also be specificallymodified, thereby influencing the tribological characteristics.0205Fexible with regard to materialConsistent performancedue to adjustable pulse durationacross the entire frequency rangeSettings that are application-specific, along with consistentpeak intensities and high pulse frequencies, means that youno longer have to choose between quality and productivity foryour marking processes. Reduced pulse durations enable highquality results for a wide variety of materials, even with shortcycle times.With TruMark Series 5000, you can be sure that your per formance remains consistent across all frequency ranges.In addition, various power classes satisfy every requirement interms of performance.03Find out more about theTruMark Series 5000 at:www.trumpf.com/s/g6rbafWork in safetywith fiber protection duct and shutter03Work in safetywith fiber protection duct andshutter04Easy to integratethanks to intelligent modular design19“With its high performance and simpleintegration, the TruMark Series 5000fits perfectly into my production line.”Save timeOur compact marking lasers for deep engraving, annealing marking, microstructuring, and01TruMark Series 5000 – ProductsIn addition to an especially robust fiber protection hose, theTruMark Series 5000 also possesses additional features such asa mechanical shutter and fiber plug monitoring between laserand processing unit. This means that operators can work safelyeven if the workstation is open.The high performance of the TruMark Series 5000makes deep engraving with high volume removalpossible, even with short cycle times.

20TruMarkProducts – TruMark 5010TruMark 5010The one-box laser as a complete package for total laser marking freedom.0401Easy tointegrateLow investment coststhanks to an excellent price/performance ratiowith our innovativeone-box conceptTruMarkTruMark 5010 – Products0103Easy to integrateCompact and brilliantwith our innovative one-box conceptentirely without a supply unitThe TruMark 5010 does not require a supply unit due to aningenious, powerful air cooling system that prevents thecomponent from overheating. This makes the integrationfar easier for you – especially since the space-saving laserpossesses all key industrial interfaces.The TruMark 5010 combines average power with brilliantbeam quality. Space-saving, air-cooled and equipped withthe most important interfaces, the marking laser is simpleto integrate. The TruMark 5010 is a true all-in-one solution:the Fiber laser, scanner, control unit, and the internal focusposition control unit, are combined within its housing whicheliminates the need for a separate supply unit.2102Versatilesuitable for a wide variety of marking tasksDon’t underestimate the laser due to its size; the TruMark5010 can mark metals, plastics and organic materials at aunique price-performance ratio, with brilliant beam quality.The infrared, one-box marking laser delivers exceptionalresults, especially for deep engraving and surface processing.Laser, scanner, control unit, and focal position control are integrated into thehousing.04Low investment coststhanks to an excellent price/performance ratioThe TruMark 5010 allows for profitable laser processingeven for small to medium-sized quantities. Thus, it is ideallysuited for those who want to integrate laser marking intheir production line without compromising on quality.You can mark data matrix codes in your tools using black engraving, making iteasier to manage them.02More about markingwith the one-box laser:www.trumpf.com/s/mv4c6x03VersatileCompact and brilliantsuitable for a wide varietyof marking tasksentirely without a supply unitLaser-marked single-point lubrication system:The TruMark 5010 is your perfect point of entryinto laser marking.

22TruMarkProducts – TruMark Series 3000TruMarkSeries 3000TruMarkTruMark Series 3000 – Products0123“The decisive factor for our teamwhen purchasing the TruMark 3330was the fact that it would be easyto integrate into our plant concept.”Excellent resultsthanks to a perfectly tuned performance packageThe TruMark Series 3000 is an a ttractive proposition with itsbundle of technical top ratings. Enjoy top quality markingswith reliable pulse-to-pulse stability, brilliant beam quality,compre hensive pulse powers up to 100 kW, and high pulseenergies.Alexander S., purchaserThe tried-and-tested top solution for a wide variety of materials and applications.0501Excellent resultsPerfect forall componentsthanks to a perfectly tunedperformance packagedue to its internal focusposition control unit02Flexiblematerial selectionusing different wavelengths0204Flexible material selectionIntegration made easyusing different wavelengthswith a compact size and modular designThe lasers of the TruMark Series 3000 are available with infrared, green, and UV wavelengths. This variety allows youto select your materials without limitations; even plastics canbe marked without problems. This means you always achievethe best quality and performance for your application.It is especially easy to integrate the laser into your productionsystem given the modular design and compact dimensions ofthe TruMark Series 3000 processing unit. A dditionally, theremovable hybrid cable and the numerous available interfacesensure that start-up is convenient.0305High availabilityPerfect for all componentsthanks to ingenious designdue to its internal focus position control unitThe laser represents reliable performance even under difficultconditions. To further improve availability and to make maintenance quick and easy, the electrical components are separatedfrom the optical ones.Does your workpiece include different heights? No problem!The TruMark Series 3000 possesses variable focal positioningadjustment, which allows you to process at different levels.This allows you to continue production at different processinglevels more quickly and with high process reliability.Find out everything elseyou would like to knowabout the TruMark Series3000: www.trumpf.com/s/hf9ntx03High availabilitythanks to ingenious design04Integration made easywith a compact size and modular designLaser-marked electrical components: Information applied to the tiniest areafacilitates the secure identification of the product at all times.Top-class markings on a diverse range of m aterials:Here, a color change onto a flame- retardantplastic is done with the UV laser.

24TruMarkProducts – TruMark Series 1000TruMarkSeries 1000TruMarkTruMark Series 1000 – Products0103Precise marking resultsSmall initial outlaythanks to outstanding beam qualitythanks to low investment costsWith the TruMark Series 1000, you can count on the bestmarking results without compromising. The outstanding beamquality of the laser ensures precise processing at all times.The all-in-one, compact and versatile TruMark Series 1000is the perfect solution for small to medium quantities, withlow investment costs and ease of integration.Top-class marking results: This marking was produced by a color change viacarbonization.TruMark Series 1000 marking lasers are ideally suited for layer removal.25The cost-effective and compact all-in-one solution is completely integrated with a laser, scannerand control unit.04Integration madeeasy01Precise markingresultswith diverse interfacesthanks to outstanding beamquality02Flexible materialprocessing0204Flexible material processingIntegration made easydue to a robust solid-state laserwith diverse interfacesThe short pulses of the vanadate laser ensure high-qualitymarkings. Efficient and safe material processing is possibleeven at high pulse frequencies. You remain flexible and canprocess a diverse spectrum, such as metals, plastics or organicmaterials.The TruMark Series 1000 performs perfectly without anexternal supply unit, and is equipped with a range of interfaces. This makes it easy for you to integrate it into yourproduction.03Small initial outlayFind out more about thisgreat-value first point ofentry into laser marking:www.trumpf.com/s/mv4c6xthanks to low investment costsdue to a robust solid-state laserDay-and-night design for the automotive sector: The marking laser removespartial covering layers of multilayered plastic. The color contrast produces thedesign effect.The wide range of interfaces offered by theTruMark Series 1000 make it easy to integrateinto your production line.

26TruMarkProducts – TruMark Station 7000TruMarkStation 7000TruMarkTruMark Station 7000 – Products01“Due to the spacious work area it‘sall child‘s play, even when marking ourbiggest components.”Series productionthanks to a large work area with many optionsWith its large internal dimensions, the TruMark Station 7000marking system provides you with plenty of space and is idealfor large batch sizes. You can inscribe single large or heavycomponents laser-safe, or you can arrange smaller parts nextto each other and have them processed automatically.Optional equipment such as rotary axes can support eachproduction step.The top model with every feature: offers you power and precision for large tasks.27Marc E., technologist04Marking without limitsdue to the movable laser04The TruMark Station 7000 is the only station with a laser thatmoves through the entire work area and which can let thecomponent rest. The laser can travel along two axes that arepositioned in the X- and Y-directions. When the work surfaceis in the Y-direction, it opens up an expansive work area.Marking without limits01Seriesproductiondue to the movable laserthanks to a large work areawith many optionsFlexible and ideal for large batch sizes: In the enormous work area, you canprocess one large part or many small ones.02Simple operationwith one user interface for multiple functionsWith the ability to use the same single user interface tooperate the axes or set the laser parameters, it doesn’t getsimpler than the TruMark Station 7000. The TruTops Marksoftware, which can be programmed flexibly, controls all axes,the motor lift door and the periph eral devices.The laser moves through the TruMark Station 7000 work area.03Work ergonomically02Simple operationwith one user interface formultiple functions03Work ergonomicallythanks to the perfectly thought-outworkspace designthanks to the perfectly thought-out workspace designThe efficient design of the workspace allows the machineoperator to work without becoming fatigued. The entirework area is highly accessible, and extractors for smoke andparticles ensure a safe working environment, even at high laserpowers.Find out more about our top model at:www.trumpf.com/s/bme1is

28TruMarkProducts – TruMark Station 5000TruMarkStation 5000TruMarkTruMark Station 5000 – Products290103Universally usableFlexible integrationthanks to a wide selection of laserswith the option of transferring workpieces lengthwaysThe TruMark Station 5000 provides a variety of laserswith different focusing optics in different focal lengths andwavelengths.The TruMark Station 5000 is easy to fit into your workflowand integrate into your production line, as the openingson the sides of the housing make it possible to transferwork pieces lengthways. Or you can choose the TruMark Station 5000 entirely without casing (laser safety class 4), to process larger components. There is also the option of extendingthe closed work area on both sides.The TruMark Station 5000 offers a free choice of lasers and optics.Simple to integrate into your flow line, even without an enclosure (laser safetyclass 4).The intelligent all-in-one for those who like to take things easy.04Can be usedanywhere01Universallyusablein the production line oras a single workstationthanks to a wide selectionof lasers0204Work in safetyCan be used anywheredue to integrated extractorin the production line or as a single workstationThe smoke and particle emissions extractor is integrated in theTruMark Station 5000’s housing and connected to the workarea. The combination filter with activated carbon is monitoredusing a differential pressure controller, and you have theadditional option to set the volume flow.Benefit from the unbeatable combination of a larger workarea and a compact design. The TruMark Station 5000 makesthe perfect addition to your production line, or it can simplybe set up as a single workstation. You have the option toeither sit or stand when using the machine due to its intelligent, ergonomic design.Visit the websiteof our all-rounder,TruMark Station 5000:www.trumpf.com/s/i8ub6302Work in safetydue to integrated extractor03Flexible integrationwith the option of transferringworkpieces lengthwaysThe integrated extractor protects staff from smoke and particles.TRUMPF has conducted numerous applicationstrials to prepare the TruMark Station 5000 forflexible usage in industry.

30TruMarkProducts – TruMark Station 3000TruMarkStation 3000TruMarkTruMark Station 3000 – Products310104Get started easilyPerfectly equippedwith intuitive operabilityfor any application or batch sizeThe TruMark Station 3000 is perfectly suited for customerswith small and medium batch sizes. The spectrum ofapplications encompasses the removal, structuring, andtargeted coloring of surfaces. The simple, safe but industriallyrobust marking station is straightforward and comfortable tooperate.The TruMark Station 3000 offers optimal capabilities due tothe TruMark Series marking lasers, making it the ideal solutionfor any application or batch size. An optional rotational axisfurther enhances the flexi bility of the marking station. If youwish to convert to series production, simply remove the sideflaps and pass your conveyor belt through.Laser-marked headrest: Make your customers happy with individuallydesigned single parts.You can also use the TruMark Station 3000 as a desktop workspace or as astand-alone solution – the supply unit and extractor are integrat

freedom of materials. The marking lasers from TRUMPF are your perfect answer to these challenging requests, as they are versatile and optimized for a variety of requirements. Nowhere else will you find a plethora of knowledge drawn from the most diverse sectors, combined with technical brilliance. Find the perfect marking laser for your needs here.