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Seconds aheadMILL SeriesUniversal precision machining centersfor high-performance cutting –from small parts to large workpiecesDesigned and Made in Germanywww.chiron.de
Strong, dynamic & preciseAs versatile as your manufacturing requirementsThe CHIRON MILL series is the optimal solution for highly productive cutting andmachining applications. Whether your focus is on flexible single-unit production,or high volume precision manufacturing – its modular design offers numerousconfiguration possibilities. Every standard MILL series machine can be assembledinto the perfect individualized solution.MILL 1250Machining center with NC swivel head andCHIRON standard rotary table for individualset-ups.Your benefits:IIIIIIII2 ILarge, flexible work areasHigh milling capacity and powerful drivesLower cost per pieceHighest precision and processing qualityHigh stabilityFast set-upSimple operationEasy maintenanceCHIRON MILL Serieswww.chiron.de
From small parts to large workpieces –Complete precision machining, with the lowest cost per pieceMachine constructionMachining of long profile components, e. g. take-up angle for textilemachines [length: 1,700 mm]Machine constructionComplete machining of casings forlocking cylinders made of brassMachine constructionMilling, drilling, thread cutting andturning in one set-up, e. g. complexmulti-step tools made of steelAerospaceWing Rib (large cubic workpiece; Length:1,600 mm, with a high cutting proportion asa supporting structure part for medium-haul jets)340 mm115 mm15 mm360 mm50 mmØ 60 mm1.600 mm710 mm180 mmØ 95 mmØ 17 mmWe love perfection .That‘s why we view every detail as an exciting challenge. Whether automotive, aerospace,mechanical engineering, medical or precision technology – the high-quality machiningcenters of the CHIRON MILL series reduce processing times, while powerfully carryingout their manufacturing tasks in the smallest possible space. Implement your productionideas quickly with micron-level precision.Market leaders trust us.4 IAutomotiveComplete machining of vehicle componentsat the lowest cost per piece, such as:I Longitudinal, Suspension strut domes fromstructural aluminum castingI Door framesI Engine supportsI Swivel bearings/axle stubsI Planet carriersI Housings, e.g. for turbochargersand many moreCHIRON MILL Serieswww.chiron.de
High-tech modules for any applicationPerfectly tuned for flexibilitySpindles & spindle systems:MILL 2000Tool changing systems:Proven single-spindle machining centers in thevertical traveling column design.Automatic tool change using the pick-upprocedure as fast as 1.5 s (24 / 40 / 60tool places SK 40 / HSK 63).Machining centers with NC swivel head withprogrammable positioning anywhere within the rangeof -110 to 110 .Background magazine for the provision of 92 to 163tools during machining.Precision machining center with NC swivel head,integrated NC rotary table with a face plate ofØ 500 mm.The MILL series can be delivered with CNCcontrols from Siemens, Fanuc or Heidenhain,as needed.Highest precision: Glass scales and digital drive technology allow high accelerations with the same contouraccuracy. Machines with traverse paths of more than4,500 mm in X are equipped with linear motors.Modular concept:IIIIIIIIIIIIIIIVertical traveling column principleLong travel with compact external machine dimensionsSturdy machine bed with integrated coolant and chip removalHigh rigidity and thermal stabilityMotor spindles with water coolingPrecision glass scales on all axesDynamic direct drives and precision guidesHighest productivity with the High Dynamics packageRobust CHIRON rotary axesFully enclosed work area, stainless steel coversSmooth, steep walls for ideal chip flowErgonomic operating and loading conceptService friendly access to all auxiliary unitsFoundation-free set-upHigh durability, low maintenance6 ITable options:Fast, high-performance long-bed production in pendulum mode, or with multiple set-ups for efficient workpiece machining.Plenty of space for devices. E. g. standardrotary table basic device with counterbearing, cheeks with connection coupling formounting clamping devices or NC rotarytables integrated in the table for multi-sidemachining with a face plate of Ø 500 mm.The C-axis can be set up as a turning spindlecapable of up to 1,000 rpm.FX: 2-axis swivel rotary table with ACkinematics with one or two face plates formulti-side machining (MILL 800 FX and MILL1250 FX) or 5-axis–machining with pendulumworking. (MILL FX 2000, MILL FX 3000).CHIRON MILL Serieswww.chiron.de
The right machine for each componentVariants and extension optionsMILL 800MILL 1250 MILL 2000 MILL 3000Flexible work areas and maximumtraverse paths:X 6,000, Y 915, Z 715 mmMILL 4500MILL 6000 – – ––Table optionsAutomatic tool changerSpindles & spindle systemsProcess advantages:IIIIIIIIIIIIIMaximum path X–Y–ZMaximum powerMaximum spindle speedMaximum torqueChip-to-chip time startingMaximum axis acceleration X–Y–ZRapid feed as fast asMaximum milling capacity in St 60Max. number of toolsTool taperMaximum tool weightMaximum tool diameterMax. tool length6,000-915-715 mm75 kW (40% ED)20,000 rpm280 Nmfrom 2.9 s11 – 12 – 17 m/s²75 m/min900 cm3/min163SK 40 / HSK 638 kg160 mm370 mmMILL FX 800Fast and compact precision machining center with a 2-axisswivel rotary table for 5-axis simultaneous and completemachining. Workpieces can be machined with high surfacequality in one set-up.8 IMILL MT 800The fastest 6-sided complete machining with swivel headand turning spindle for milling and turning from the bar.MILL 2000Powerful long-bed production in pendulum mode withstandard rotary table basic device. Work areas of long-bedmachining centers larger than X 2,000 mm can be dividedinto two areas by a central splash guard. NC Control ismobile for ergonomical setting mode.MILL 2000Fast, high-precision machining center with NC swivelhead and CHIRON standard rotary table basic devicefor individual set-ups.CHIRON MILL Serieswww.chiron.de
A powerful and flexible large work areaNC swivel head with a continuousswivel range of 110 . It sets itselfapart by its exceptionally high rigidity and speed.for fast, economical production 110 MILL 4500High-precision machining center with fixed table,NC swivel head and mounted chip-proof centralsplash guard for fast long-bed production inpendulum mode or with multiple set-ups.-110 MILL 1250Crane loading: Easy loading of large, heavydevices and workpieces.The front doors are wide opening, allowing greataccessibility and easy loading. Automatic dooractivation can be added as an option.High-precision machining center with NC swivel headand CHIRON standard rotary table basic device forindividual set-ups.MILL 6000High-precision machining center for fast long-bedproduction. Workpieces of up to 6 m in length canbe easily clamped and processed economically.Your advantages with CHIRON fixed table or long-bed machining:IIIIIIIIIILarge figure:Fixed table with vacuum system (optional)10 I3-axis basic machining center based on the vertical traveling column principleLong travel with compact external machine dimensionsSturdy machine bedHigh rigidity and thermal stabilityClear, easily accessible work areaSimple loading with lifting gear (cranes, lift trucks, etc.)Work area for larger workpieces or multiple set-upsAutomatic tool change using the pick-up methodChip-to-chip time starting from 2.9 sReduction of down-time due to loading and unloading during machiningin pendulum mode or multiple set-upsI Expandable to 4 axes with the basic device, or to 5-axis machining with the 2-axis tiltrotary table and/or NC swivel head in combination with an integrated NC rotary tableCHIRON MILL Serieswww.chiron.de
Five-axis machining with theCHIRON rotary table program:The highest precisionI Solid and reliable technology –developed and manufactured by CHIRONI Backlash-free pretensioned precision gear with highoverload capacity and large holding torqueI Rotation option due to high-precision torque drivesComplete machining with CHIRON Five axisMILL FX 800MILL 1250Fast precision machining center with 2-axis tilt rotary tablefor economical complete machining with five simultaneouslycontrolled axes.Stationary 3D probing systemfor tool length measurement,tool breakage checks, as well asmachine compensation.MILL 3000Combination of a NC swivel head and NC rotary tableintegrated in the fixed table with a face plate of Ø 500 mm.The C axis can be designed as a NC rotary table or as aturning spindle with a speed of up to 1,000 rpm.Combination of a NC swivel head and the basicdevice. Achieve maximum productivity using theHigh Dynamics package.MILL 2000Combination of a NC swivel head and a standard rotary tablebasic device. The swivel plate can be customized accordingto our customers‘ requirements; for instance 4-sided due to aclamping cube.Your advantages with CHIRON FX:MILL FX 800MILL FX 1250I 2-axis swivel rotary table- Swivel range- Face plates- Table load capacity 120 Ø 280 mm320 kg 120 Ø 630 mm1.000 kgI Chain magazine / tool placesI Tool changing time24 / 40 / 60 / 92 / 1631,5 s24 / 40 / 60 / 92 / 1631,5 sI Maximum workpiece dimensionsI Swing diameterØ 940 x 430 mmØ 780 mmØ 1.380 x 600 mmØ 1.010 mmIIIIIIIIIIIIIILong travel with compact external machine dimensionsSturdy machine bedHigh rigidity and thermal stabilityHighest precision in positioning and simultaneous operationClear, easily accessible work areaSimple loading with lifting gear (cranes, lift trucks, etc.)Spindle speeds of up to 20,000 rpmExcellent surface qualityIntegrated CHIRON 2-axis swivel rotary table with direct measuring systemsIntegrated 6-way energy supply for clamping device on the face plateZero-point clamping systems can be integratedFourth axis with a pivoting range of up to /- 120 5th axis with torque drive up to 1,000 rpm for turning workAutomatic machine compensation due to the 3D touch probe TS275-axis machining in pendulum mode (MILL FX 2000 and MILL FX 3000) possible.12 ICHIRON MILL Serieswww.chiron.de
Precision by the meter6-side complete machining with CHIRON MillTurnMILL MT 800Multi-functional machining center for drilling, milling and turning.The combination of swivel head and turning spindle allows theautomatic machining of complex parts with high precision.Turning up to 4,500 rpmDrilling and thread cuttingSeparation of the workpieceYour advantages with CHIRON MT:CHIRON laser control fortool breakage checks, toolmeasurement and machinecompensation.14 II Multi-functional machining, incl. back side of workpieceI Milling, turning, drilling, thread cutting and measuring – all carried out on one machineI Reduction of the throughput time due to 6-sided complete machining from the bar(Passage up to 100 mm)I Customized material feeding solutions (bar loader / bar loading magazine)I Job processing and machining times as well as in-plant logistics processesare reduced considerablyI The machining quality is greatly enhanced thanks to the reduced numberof reclamping operations.I Direct path measurement system in all axesI High running autonomyI Sturdy machine bed, high cutting capacity and precisionCHIRON MILL Serieswww.chiron.de
Faster and more productiveUsing the High Dynamics package, achieve faster andmore productive manufacturing of body and lightweightstructural parts.Options create greater efficiencyInterpolation and positioning with short chip-to-chiptimes are key features of the High Dynamics package forthe MILL series. A weight optimised machine structurewith generously sized drives and axes offer outstandingperformance in acceleration and rapid feed rates. Idealfor machining lightweight automotive body componentsor aerospace structural components.Acceleration X / Y / Z: 11 / 12 / 17 m/s²Rapid feed rate:75 m/minCHIRON laser control fortool breakage checks, fortool measurement and formachine compensation.Background magazine for the provisionof up to 163 tools.Stationary 3D probing system TS 27 fortool length measurement, tool breakagechecks as well as machine compensation.Series MILL – further options:IIIIIIIIII16 IHigh Speed Plus packageHigh Dynamics packageReinforced spindle driveWork area suctioning unitConnection for central suctioning unitEnergy-efficiency package with an intelligentenergy-saving controlAutomatic doorsZero point clamping systemsOil package with fire-extinguishing system CHIRONRobot interfaceand much moreCHIRON MILL Serieswww.chiron.de
Turnkey customization completely from one sourceSmartLineIndividual automation and engineered solutions for greater productivityThe path to „Digitally enhanced machining“ is preparedVariocell SYSTEM – Customized automation solutions:IIIIIIMachine-integrated spindle grippersPortal and articulated-arm solutionsLoad and unload devicesPallet changing systemsPallet storage for raw and finished partsInterlinked systemsand much moreIntelligent machine control, digital networking, mutualmachine communication, if „Digitally enhanced machining“is mentioned, CHIRON may already has something to say.CHIRON TURNKEYIIIIComprehensive process designExpert engineeringExperienced project managementValidation of statistical process capabilityIIIIEnsuring targeted productivityProduction assistance during the initial phaseTraining in operation and programmingCHIRON Service available around the worldWith the SmartLine program, the CHIRON Group providesa modular software system that enables customers tounlock the full potential of the digital manufacturingprocess.CloudRemoteLine I ConditionLineFactoryDataLine I ProcessLine I ConditionLineMachineTouchLine I ProtectLine I ConditionLineSpace-saving integration of anarticulated arm robot for removingfinished itingFrom the planning stage to serial productionToday, manufacturing excellent machining centers is not enough. Users expect a solution, which is asindividual as it is intelligent. From one specific machining task, a „Turnkey process“ is to be developedaround the workpiece based on the specifications and constraints. The CHIRON TURNKEY makes itpossible to optimally solve complex tasks.Customized automation solutions including:Autonomous production due to the use of a palletchanger/storage with loading and unloading portal robot.18 ICHIRON MILL SeriesTogether with perfectly adapted technology modules, CHIRON engineers create the most economicalsolution from one source to meet the customer‘s special needs. This ensures decisive competitive advantages for CHIRON customers. CHIRON not only offers the machining solution itself, but also thesupport to keep manufacturing running at an optimal level.An overview of all modulesUserConditionLine I Constant monitoring and analysisof the machine conditionI Early detection of unusual operation behaviorI Customized degree of networkingMaintenance engineerServiceProtectLineI Collision monitoring in all types of operationI Preventative collision protectionI Safety during machiningMachine operatorMaintenance engineerTouchLine I Context-sensitive informationI Machine-specific supportI User-guided operationMachine operatorInstallerMaintenance engineerRemoteLineI Machine remote accessI Rapid assistance in event of faultI Automatic notificationsI Optimum data securityCustomer maintenance engineerServiceDataLineI Visualization of machine conditionand process progressI Configurable systemI Real-time information about all machineryProduction plannerHead of manufacturingControllingProcessLineI Digital twin and post-processorI „Digital“ process run-inI Collision-tested NC programProduction planner
Training courses and WorkshopsAhead through qualification,because knowledge leads to success.Seconds aheadTo enable you to use your CHIRON CNC machining center optimally, we offer a comprehensive range of qualification measures, training courses and training for operators, setup personnel and service technicians.The training programme is characterised above all by flexibility in implementation.In addition to the courses in our CHIRON training centre, these can also take placeat your location. Our trainers are able to offer courses in German and English. Optionally we offer further languages with the help of an translator.In the CHIRON Training Center, we get interested persons, both beginners and pros, up-to-date with the latest technology, step by step. Witha number of individually combinable machine courses and programmingcourses. In this way we qualify your employees while increasing the productivity of your CHIRON CNC machining center. This leads to more success for your company, since qualified and motivated employees are animportant success factor.Our training courses are designed didactically according to the latestteaching methods. By doing practical work in small groups, we take intoaccount the field of interest and the level of knowledge of the participants.CHIRON training courses andtraining are available for thefollowing topicsIIIIIIService and omer-specificOur philosophy is to strongly qualify the participants through their ownwork on our training objects. Subsequently, what has been learned canbe directly put into practice in routine work.Members of the CHIRON GroupCHIRON Werke GmbH & Co. KGKreuzstraße 7578532 Tuttlingen, Germanywww.chiron.deSTAMA Maschinenfabrik GmbHSiemensstraße 2373278 Schlierbach, Germanywww.stama.deSCHERER Feinbau GmbHMarie-Curie-Straße 2563755 Alzenau, Germanywww.schererfeinbau.deCMS-GmbHGewerbepark »take off« 12578579 Neuhausen o. E., Germanywww.cms-retrofit.deUniversal precision machining centersfor high-performance cutting –from small parts to large workpiecesCHIRON Group nneRodano MillepiniIstanbulPaniówkiUSACHINAINDIAMEXICOMILL SeriesCharlotte, PlymouthBeijing, n-group.com08.18www.chiron.de– 1.0– EN – STB– BD – Subject to technical changesDesigned and Made in Germanywww.chiron.de
CHIRON laser control for tool breakage checks, tool measurement and machine compensation. Turning up to 4,500 rpm Separation of the workpiece Multi-functional machining center for drilling, milling and turning. The combination of swivel head and turning spindle allows the automatic machining of complex parts with high precision. MILL MT 800
