PURE EPOXY CHEMICAL MORTAR MOPURE FT MOPURE-en 1 Of 8 . - INDEX Fix

Transcription

TECHNICAL DATASHEETMOPURE PURE EPOXY STYRENE FREEDenomination: PURE EPOXY CHEMICAL MORTARCodes: MOPUREReference: FT MOPURE-enDate: 03/08/18MOPURECHARACTERISTICSRevision: 10Page: 1 of 8CERTIFICATES Assessed for every kind of cracked and non- crackedconcrete and all concrete applications. Assessed studs from M10 to M30. Rebar used as stud from Ø10 to Ø32. Post-installed rebar Ø8 to Ø32. Pure Epoxy 1:1, cartridges of 300 300 ml. Use for high loads. Styrene free. Use for static or quasi-static loads. Versions in zinc plated steel and stainless steel A2 and A4. Temperature range: from -40ºC to 80ºC (long termmaximum temperature 40ºC).APPLICATIONS Use in indoor and outdoor environments. Structural applications. Fixing of building substructures. Rebar and start rebar. Safety barriers, billboards, heavy engine, etc. Large metric sizes, retaining walls.BASE MATERIALVALID FORM10-M30 StudDRILL HOLECONDITIONDRYWETØ10 – ø32 RebarAPPLICATION EXAMPLESMAXIMUM RECOMMENDEDLOADS [kg]

TECHNICAL DATASHEETMOPURE PURE EPOXY STYRENE FREEDenomination: PURE EPOXY CHEMICAL MORTARCodes: MOPUREReference: FT MOPURE-enDate: 03/08/18Revision: 10Page: 2 of 81. RANGEITEMCODESIZE1MOPURE600600 ml.PHOTOCOMPONENTPURE EPOXYMORTARMATERIALPure Epoxy mortar.Format: side by side cartridges of600 ml122. APPLICATION GUN2EQ-ACEQ-A2EQ-A4STUD BOLTS3MORCEPKITCLEANING BRUSHES3 Cleaning brushes kit of ø14, ø20 and ø29 mm.4MOBOMBACLEANING PUMPPump for cleaning dust and drill hole fragments5MORCAPUMIXING NOZZLEPlastic. Helix static mixer.Gun for 600 ml cartridgesThreaded steel stud, class 5.8 ISO 898-1Threaded stainless steel stud A2-70Threaded stainless steel stud A4-70

TECHNICAL DATASHEETMOPURE PURE EPOXY STYRENE FREEDenomination: PURE EPOXY CHEMICAL MORTARCodes: MOPUREReference: FT MOPURE-enDate: 03/08/18Revision: 10Page: 3 of 83. INSTALLATION DATA - CONCRETE FIXING (SET UP PARAMETERS)SIZEd0: nominal diameterdf: fixture hole diameter Tins: torque Circular cleaning brush 300EQA230330EQA430330[mm][mm][Nm]Ø20Ø40hef,min 8dh1: drill hole depthscr,N: critical spacingccr,N: critical edge distancecmin: minimum distance to edgesmin: minimum spacinghmin: minimum concrete thicknessStandard studh1: drill hole depthscr,N: critical spacingccr,N: critical edge distancecmin: minimum distance to edgesmin: minimum spacinghmin: minimum concrete thicknesshef,max 20dh1: drill hole depthscr,N: critical spacingccr,N: critical edge distancecmin: minimum distance to edgesmin: minimum spacinghmin: minimum concrete thickness[mm][mm][mm][mm][mm][mm]Zinc plated stud codeStainless steel stud code A2 / A4 The hef depth value may be selected by the user ranging between hef,min 8d andhef,max 20d. Any intermediate values may be interpolated. Critical distances are those where anchors in a group of anchors are not influencedby one another with regard to tension load effects. For smaller distances, down tominimum distances, corresponding reduction coefficients must be applied. Standard studs are available for each measurement, as shown in the table.

TECHNICAL DATASHEETMOPURE PURE EPOXY STYRENE FREEDenomination: PURE EPOXY CHEMICAL MORTARCodes: MOPUREReference: FT MOPURE-enDate: 03/08/18Revision: 10Page: 4 of 84. PRODUCT SET UP4.1. CONCRETE SET UP1. DRILLCheck the concrete base is compact and porosity is insignificant.Suitable for wet, dry or flooded drill holes.Cartridge installation temperature: 5 ºC.Base material installation temperature: MOPURE 5 ºCUse drill in hammer mode.Drill to the specified diameter and depth values2 - 6. BLOW AND CLEANClear the drill holes completely of dust and fragments by following theprocedure shown in the picture. If the drill hole is flooded, the water must beremoved before mortar is injected.A – B – C. OPEN CARTRIDGERemove the plug from the cartridge and hit the cartridge against a rigidsurface. The mouth must be hit above the thread otherwise, threading won’tbe possible. Once the mouth has been opened, insert the mixing nozzle inthe gun. Pull the trigger repeatedly until the mortar comes out of the nozzlein a uniform grey color. Any iridescence indicates improper mixing. Alwaysdiscard the first two doses of each cartridge: these should never be used forfixing.7. INJECT MORTARInsert the nozzle to the bottom of the drill hole and apply mortar: gradually remove the nozzle, ensuring there are no air bubbles.Fill the hole to ½ and ¾ of its depth.In the event of not fully using the cartridge, leave nozzle attached. Only change if using again and handling time has expired,remembering to discard the first two doses of mortar8. INSTALLATIONIntroduce the stud to be installed by screwing it lightly down to the installation depth value manually; ensuring the mortar covers thestud thread. The introduction of the anchor must take place within the handling time. The mortar must seep from the top of the drillhole to ensure it is completely full and there are no gaps between the stud and the drill hole.TEMPERATURE AND CURING TIMETYPEMOPUREBase material temperature [ºC]Handling time [min]Curing time [hrs] 5 to 102024 10 to 152012 15 to 20158 20 to 25117 25 to 3086 30 to 3565 35 to 4044 40339. APPLY TORQUEOnce the curing time has elapsed, apply torque, never exceeding the values indicated in the table.

TECHNICAL DATASHEETMOPURE PURE EPOXY STYRENE FREEDenomination: PURE EPOXY CHEMICAL MORTARCodes: MOPUREReference: FT MOPURE-enDate: 03/08/18Revision: 10Page: 5 of 85. STORAGE CONDITIONSKeep the product stored in a cool, dry place, away from direct sunlight and heat sources, at an average temperature between 5 ºCand 25 ºC.Shelf life of unopened cartridge: 24 months from the date of manufacture. The expiration date is indicated on the cartridge.6. RESISTANCES6.1 CONCRETE FIXATIONCharacteristic resistances for C20/25 concrete for an isolated anchor (without considering anchor-to-anchor or anchor-to-edge distanceeffects) and class 5.8 studs or A4-70 stainless steel are shown in tables D CONCRETENON-CRACKED CONCRETECONCRETECLASSCHARACTERISTIC RESISTANCESTensionShearM10M12M16M20M24M30hef,min 8dNRk[kN]27,639,870,7102,0134,0187,3Standard studNRk[kN]31,145,669,1111,7153,4236,1hef,max 20dNRk[kN]29,042,079,0123,0177,0281,0All depthsVRk[kN]15,021,039,061,088,0140,0hef,min 8dNRk[kN]27,639,870,7102,0134,0187,3Standard studNRk[kN]31,145,669,1111,7153,4236,1hef,max 20dNRk[kN]41,059,0110,0172,0247,0393,0All depthsVRk[kN]20,030,055,086,0124,0196,0hef,min 8dNRk[kN]21,330,754,655,279,6124,4Standard studNRk[kN]24,035,250,358,787,1145,1hef,max 20dNRk[kN]29,042,079,0138,2199,0311,0All depthsVRk[kN]15,021,039,061,088,0140,0hef,min 8dNRk[kN]21,330,754,655,279,6124,4Standard studNRk[kN]24,035,250,358,787,1145,1hef,max 20dNRk[kN]41,059,0110,0138,2199,1311,0All depthsVRk[kN]20,030,055,086,0124,0196,0

TECHNICAL DATASHEETMOPURE PURE EPOXY STYRENE FREEDenomination: PURE EPOXY CHEMICAL MORTARCodes: MOPUREReference: FT MOPURE-enDate: 03/08/18Revision: 10Page: 6 of rTensionShearTensionShearSTAINLESSSTEELCRACKED CONCRETENON-CRACKED CONCRETECONCRETECLASSDESIGN RESISTANCESTensionShearM10M12M16M20M24M30hef,min 8dNRd[kN]15,318,933,748,563,889,2Standard studNRd[kN]17,221,732,953,273,0112,4hef,max 20dNRd[kN]19,328,052,682,0118,0187,3All depthsVRd[kN]12,016,831,248,870,4112,0hef,min 8dNRd[kN]15,318,933,748,563,889,2Standard studNRd[kN]17,221,732,953,273,0112,4hef,max 20dNRd[kN]21,531,057,890,5130,0206,4All depthsVRd[kN]12,819,235,255,179,4125,4hef,min 8dNRd[kN]11,814,626,026,337,959,2Standard studNRd[kN]13,316,723,927,941,469,1hef,max 20dNRd[kN]19,328,052,665,894,7148,1All depthsVRd[kN]12,016,831,248,870,4112,0hef,min 8dNRd[kN]11,814,626,026,337,959,2Standard studNRd[kN]13,316,723,927,941,469,1hef,max 20dNRd[kN]21,531,057,8All SSSTEELCRACKED CONCRETENON-CRACKED CONCRETECONCRETECLASSMAXIMUM LOADS RECOMMENDED (when γF 1.4)TensionShearhef,min 8dNrec[kN]10,913,524,034,645,663,7Standard studNrec[kN]12,315,523,538,052,180,3hef,max 20dNrec[kN]13,820,037,658,584,2133,8All depthsVrec[kN]8,512,022,234,850,280,0hef,min 8dNrec[kN]10,913,524,034,645,663,7Standard studNrec[kN]12,315,523,538,052,180,3hef,max 20dNrec[kN]15,422,141,364,692,8147,7All depthsVrec[kN]9,113,725,139,356,789,7hef,min 8dNrec[kN]8,410,418,618,827,042,3Standard studNrec[kN]9,511,917,119,929,649,3hef,max 20dNrec[kN]13,820,037,647,067,7105,7All depthsVrec[kN]8,512,022,234,850,280,0hef,min 8dNrec[kN]8,410,418,618,827,042,3Standard studNrec[kN]9,511,917,119,929,649,3hef,max 20dNrec[kN]15,422,141,347,067,7105,7All depthsVrec[kN]9,113,725,139,356,789,71 KN 100 kgThe italic font underlined values indicate steel failure; bold values indicate concrete failure, rest indicates pull-out failure.

TECHNICAL DATASHEETMOPURE PURE EPOXY STYRENE FREEDenomination: PURE EPOXY CHEMICAL MORTARCodes: MOPUREReference: FT MOPURE-enDate: 03/08/18Page: 7 of 8Revision: 10COEFFICIENTS FOR TENSION LOADSIN PULL-OUT FAILURE IN HIGH-RESISTANCE CONCRETE TYPESCONCRETE COEFFICIENTC30/37C40/50C50/60Ψc (Non-cracked)1,031,061,07Ψc (Cracked)1,121,231,306.2 CHEMICAL RESISTANCEChemical resistance of the product for different kind of chemical environments and for a specific concentration.ConcentrationResultAqueous Solution Acetic AcidChemical Environment10%CAcetoneAqueous Solution AluminiumChlorideAqueous Solution Aluminium Nitrate100%XSaturado 10%5%Ammonia SolutionJet FuelChemical EnvironmentConcentrationResult100%C10% Hydrochloric Acid15% 25%CHydrogen Sulphide Gas100% 100%CIsoproyl Alcohol100%XHexane100%CLinseed Oil100%Saturado Lubricating Oil100%100%XMineral Oil100% 5 - 15% Paraffin / Kerosene (Domestic)100%C100%CPhenol Aqueous Solution1%CSaturado50%Gas Phosphoric Acid10% / pH13 100%CSea Water100%CChlorine WaterSaturadoXStyrene100%CChloro Benzene100%XSulphur Dioxide Solution10%SaturadoSulphur Dioxide (40 C)5%50% BenzeneBenzoic AcidBenzyl AlcoholSodium Hypochlorite SolutionButyl AlcoholCalcium Sulphate Aqueous SolutionCarbon MonoxideCarbon TetrachloridePotassium HydroxideCyclohexanol100% Diesel Fuel100%CDiethylene Glycol100% Turpentine100%CEthanol95%XWhite Spirit100% Ethanol Aqueous Solution20%CXylene100%CHeptane100%Resistant to 75 C with at least 80% of physicalproperties retained.CContact only to a maximum of 25 C.C Not ResistantXCitric Acid Aqueous SolutionSulphuric Acid10%

TECHNICAL DATASHEETMOPURE PURE EPOXY STYRENE FREEDenomination: PURE EPOXY CHEMICAL MORTARCodes: MOPUREReference: FT MOPURE-enDate: 03/08/18Revision: 10Page: 8 of 87. DOCUMENTACION OFICIALA través de nuestro departamento comercial o de nuestra página web www.indexfix.com puede obtener los siguientes documentos: MOPURE Safety Data Sheet. European Technical Assessment ETA 14/0156 for use on cracked and non-cracked concrete according to ETAG 001 Guide,option 1, for M10 to M30. Assessment for seismic loads C1. European Technical Approval ETA 14/0325 for the installation of post-installed concrete reinforcements with diameters from8 to 32 mm according to technical report TR023 LEED MOPURE Certification of sustainability. Certification AVCP 1020-CPR-090-032497 for use in concrete. Certification AVCP 1020-CPR-090-032368 for post-installed rebar. Evaluation report from ICC-ES ESR-3807 Declaration of Performance DoP MOPURE. INDEXcal anchor calculation software. INDEXmor cartridge calculation needs software.

MOPURE PURE EPOXY STYRENE FREE Denomination: PURE EPOXY CHEMICAL MORTAR Codes: MOPURE Reference: FT MOPURE-en Date: 03/08/18 Revision: 10 Page: 5 of 8 5. STORAGE CONDITIONS Keep the product stored in a cool, dry place, away from direct sunlight and heat sources, at an average temperature between 5 ºC and 25 ºC.