Torit PowerCore TG Series Brochure - Odms .au

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TORIT POWERCORE DUST COLLECTORSTG SERIESSmaller. Smarter Collectors. www.donaldsonfilters.com.au

TORIT POWERCORE TG SERIESThe best combination ofFootprint, Appearance and PerformanceThe NEW Torit PowerCore TG Series designed for thermally generated dust is reshaping the future ofdust and fume collection technology. Torit PowerCore TG is in a category by itself with a footprint upto 65% smaller than most cartridge collectors and smarter technology housed in the widest range ofcompletely packaged and assembled units available up to 17,000m3/hr. Torit PowerCore TG is the newway to get cleaner air in welding, laser cutting, plasma cutting, and thermal spray applications.Torit PowerCore TG collectors’ strong and sleek all-welded housing is the ideal fit as a stand-alone onthe plant floor or integrated into an OEM design. Factor in the energy saver package, quiet motor andsmart controls specifically designed for metalworking, and the choice is clear. Torit PowerCore TG isthe best combination of footprint, appearance and performanceTorit PowerCore TG Smaller Smarter EfficientUp toRALLE stMS65% rint than moorsfootp ge collectdcartri Cost Effective complete(9,350m3/hr collectors)Torit PowerCoreTG4vs. Traditional 8-Cartridge Filter Collector

TG SERIESTORIT POWERCORE PowerCore Filter Pack—Not a Bag, Not a CartridgeWhat makes Torit PowerCore TG so smart? The difference is compact PowerCore filter packs with easygrip handles that don’t require tools. A complete departure from the traditional cartridge filter, offsetstack PowerCore filter packs with high performance flame-retardant Ultra-Web filter media combineDonaldson Torit’s proprietary technologies that are proven in the field for more than 10 years andbacked by over 300 issued and over 400 pending patents. Best of all, one PowerCore filter pack replacesup to three traditional cartridge filters, resulting in fewer, faster filter changes. cost effective Smaller footprintsPowerCore filtration technologymeans reduced freight andinstallation costsSave valuable floor space smarter filter packsReduce maintenance and don’trequire tools completely packaged efficient filter mediaRated MERV 13ONEPowerCorfilter pac ekreplaces up toTHREEcartridge filtersSmaller. Smarter Collectors. 1

TG SERIESTORIT POWERCORE PowerCore Filter Packs – Engineered to Performleading the way with powercoreAt the Core is PowerCore. PowerCore filter packs combine flame-retardant Ultra-Web nanofibertechnology with Donaldson’s media configuration expertise. The result is a revolutionary new filtrationtechnology unlike anything else in the industrial filtration market. As a result, more effective filtrationarea is packaged into smaller spaces.Fluted channels are alternately sealed, allowingair to enter through an open flute and forcing itto exit out an adjacent fluteClean airFilter media is formed into flutes—these flutes are layered to givetight, rugged structure to the filter Dirty airHigh Performance Filter MediaIn a dramatic departure from conventional cartridge filters, Donaldson leverages almost 100 years of airfiltration experience in the development of PowerCore TG filter packs with flame-retardant Ultra-Webmedia. Ultra-Web nanofiber media incorporates a durable layer of premium nanofiber which is designedto intercept even the smallest dust and fume particles at the surface of the media flutes.Clean Ultra-Web MediaSurface-Loaded Ultra-Web Media(substrate still clean)Donaldson Torit Ultra-Web technology always delivers high efficiency filters that last. Independentlaboratory testing determined that PowerCore TG filter packs with Ultra-Web media have a MinimumEfficiency Reporting Value (MERV) of 13 based on ASHRAE 52.2-1999 test standard.2

TG SERIESTORIT POWERCORE Optimized as a Systemsmarter filter cleaningTorit PowerCore TG collectors include a new state-of-the-art ZERO-Turn Power Pulse Cleaning Systemwhich is specifically designed to work in tandem with PowerCore TG filter packs and surface-loadingUltra-Web media. It delivers maximum cleaning energy in straight-line paths through the media andeasily pulses the dust out of the fluted channels.ZERO-Turn Power Pulse Cleaning SystemTG Seriesbetter recoveryWhat about those job shifts of cutting typical 10 gauge sheet metal today and 6mm plate tomorrow? Noproblem for versatile and flexible PowerCore filter packs cleaned by the channeled pulse energy of theZERO-Turn Power Pulse Cleaning System. PowerCore filter packs recover more easily than traditionalcartridge filters from dramatic spikes in pressure drop during pulse cleaning. The result is longer filterlife.JobShiftsBetter Cleaning Prolongs Filter Life2.53mm2Oxywith N6mm with3mm2with N6mmxywith O3mm2with NPressure Drop (KPa)21.510.500 1003005007009001100Time (hrs.)130015001700190021003

TORIT POWERCORE Packaged with powerCOMPLETELY PACKAGEDWith a footprint up to 65% smaller, Torit PowerCore TGcollectors provide the widest range of completely packagedunits available up to 17,000m3/hr.COMPLETELY ASSEMBLEDCustom engineered components and integratedelectrical controls in combination with Torit PowerCorefiltration technology provide a finished product ofsuperior quality.ALL WELDEDAll WeldedStrong and durable, all-welded TG dust collectorsare the ideal fit as a stand alone on the plant flooror integrated into OEM designs.DOWNWARD AIRFLOW ADVANTAGEU.S. EPA-sponsored research has shown that“superior performance results from downwardflow of the dirty airstream, reducing re-depositionof dust onto filter packs.”EASY FILTER ACCESSOne large access door and quick-releaseT-Handles provide immediate access to theeasy-grip PowerCore filter packs. No toolsrequired. Lock-out capability available.ZERO-TURNPOWER PULSE CLEANING SYSTEMSuperior cleaning effectiveness is fully enclosed forquiet operation.QUIET INTEGRATED FAN PACKSHigh-performance fans are mounted at the base of theunit for maximum noise control.4TG SERIES

TG SERIESTORIT POWERCORE Packaged with powerINTEGRATED ELECTRICAL CONTROLSTorit Delta P and Delta P Plus Control Boards manage all of thecollector functions, including the fan, the filter differential, andthe pulse cleaning system.24VDC MOTOR START/STOP FEEDBACK RELAYAllows an external signal to automate the remote startof the collector fan from other equipment such as alaser table.TORIT AIRFLOW CONTROLLER WITH VFDAllows the blower to automatically maintain theprescribed airflow and harness energy savings.PARTICULATE SENSORDetects dust leaks past the filters; shuts off thedust collector and turns on a visual alarm.BUILT-IN SPARK ABATEMENTThe Inline Spark Cooler by Blender Products, Inc.arrests sparks with air, reducing the frequency ofsparks reaching any combustible dust collectedon the surface of the filter media. The Torit TGSeries Low-Inlet Box is a settling chamber whichallows particulate to drop out.BUILT-IN SAFETY FEATURESThe reinforced TG housing supports top-mountexplosion vents, side-mount explosion vents,explosion suppression systems, fire suppressionsystems, heat sensors, alarm strobes, and more.ENERGY SAVER PACKAGEThe combination of Torit PowerCore filter packs with UltraWeb media, the Torit Airflow Controller with VFD, andPremium Efficiency motors make up one powerful EnergySaver Package.5

TG SERIESTORIT POWERCORE Smart Results in Many WaysHOW SMALLER MEANS SMARTER OPERATIONTorit PowerCore TG collectors are custom engineered for thermally generated dust and fume. TG collectorsare completely packaged. They arrive completely assembled. TG collectors are purposely designed totake the complexity out of installation efforts and provide a finished product of superior quality.7 Smart ways to save big1. PowerCore TG collectors are smallerand weigh less2. Smaller collectors use less floor space3. Smaller collectors fit into tight spaces4. Smaller collectors are easily transportedor moved5. Smaller collectors have fewer filters6. Fewer filters mean less downtimeand less maintenance7. Completely packaged and assembled TGcollectors simplify thebuying experiencereal cost controlThe results are clear. Significant savings canbe realized by purchasing smaller, smarter,completely packaged, fully assembled TG Seriesdust and fume collectors. TG Series collectorswith innovative PowerCore filtration technologystand for: Reduced freight costs Reduced installation costs Reduced on-site electrical wiring costs Space savings Fewer filter changes Lower maintenance costs Energy savings6

TG SERIESTORIT POWERCORE Environmentally FriendlyENERGY SAVER PACKAGEAll good things come in threes. Torit PowerCore TG collectors offer three powerful components thatallow significant energy savings.The first building block for energy savingsis comprised of TG filter packs withUltra-Web media. Donaldson’s Ultra-Webmedia technology provides lower pressuredrop due to superior surface-loading and better dustshedding capabilities throughout the entire filterlife. Lower pressure drop during the life of a filtereases the work load on the fan. As a result energyconsumption is lowered and energy savings increase.The second building block for energysavings is made up by the Torit AirflowController with VFD (Variable FrequencyDrive). This control panel is set-up onlyonce during the collector start-up. It maintainsthe required minimum transport velocity throughthe collector without any manual adjustments.Therefore, the fan motor spins only as fast asit has to and generally spins at a lower RPM.Spinning at a lower RPM reduces the fan motor’senergy consumption, and energy savings can beharnessed. Also, since the fan is spinning at lessthan full speed, the noise radiating from the fanhousing and from the fan motors is also reducedsignificantly.The third building block for energy savingsis a Premium Efficiency Motor, which isdesigned to boost efficiency with less heat.Since less heat is generated, less energyis needed to cool the motor with a fan—furtherimproving energy savings.Shown above is a Baldor Premium Efficiency Motor.7

TG SERIESTORIT POWERCORE making maintenance easiereasy filter maintenanceTorit PowerCore TG filter packs are easy to remove and install. No tools required. Better yet, it takes onlyone person to do the job. Just open the T-Handles on the front access door and open the patent pendingrotary filter locks to get instant access to the filter packs.easy cleaningThe Low-Inlet Box employs a dust removal concept thatutilizes the velocity and physical properties inherent in the dustto effectively remove particulate from the system flow at anegligible pressure loss to the system. The dust drops out andcollects into a dust drawer located at the bottom of the chamber.Quick-release latches allow fast removal of the dust drawer forclean up.Smaller. Smarter Collectors. 8

TG SERIESTORIT POWERCORE Operating Advantages & Conditionshow the tg series worksNormal OperationFilter Cleaning Operation Dirty airflow from Dirty airflow frommanufacturing The ZERO-Turn Power Pulse The ZERO-TurnPower PulseCleaningSystem disbursessharpmanufacturingprocess.process. Clean air Cleanreturnsto airreturns toplant.plant. Dirty air is forced downward and through FilterDirty Packs,air is forcedthewhichdownwardcollect stand thefumeparticlesthe surfacetheandfume particles on the surface of themediaflutes.media flutes.CleaningSystem disbursessharppulsesof compressedair inpulses ofcompressedair insuccessiononevalve at a time.succession one valve at a time. Dust and fume particles dislodge Dustandfume particleseasilywithPowerCoreFilter dislodgePacks,withPowerCore Filter Packs,and easilyfilter lifeis prolonged.and filter life is prolonged.addressing safety conceptsDonaldson Torit manufactures and partners with recognized experts to provide solutions for criticalprocesses where harmful particulate must be controlled.Torit PowerCore TG collectors offer: Reinforced Housing Construction Fire Suppression Low-Inlet Drop-Out Box Explosion Suppression Inline Spark Cooler Heat Sensors Composite-Style Explosion Relief Panels Alarm Strobes9

TG SERIESTORIT POWERCORE Operating Advantages & ConditionsOPERATING CONDITIONS FOR TG COLLECTORSTG2TG Models3 kW (2.2)HorsepowerTG4TG6TG8TG125.5kW (3,7.5)7.5kW (11)11kW (15)15kW (22)71-74 dB(A) depending on kW. Peak pulse noise is 92.7 dB(A)Sound Level db(A)See system performance curvesExternal Static Pressure3mm - 12 gauge steel compliant with IBC2006Housing ConstructionSTD Housing Rating-3 KPa-3 KPaReinforced Housing Rating15 KPa15 KPa-3.75 KPa-3.75 KPa-3.75 KPa20 KPa32 KPa16 KPaSS 1.5Seismic Spectral AccelerationS1 0.6145Wind Load Rating (kmh)620-690 KPaCompressed Air Required (psig)80 cOperating TemperatureControl Voltage120 VAC -or- 24 VDCValves/Controls50 Hzsystem curvesUnlike other technologies that require upgrades for more demanding applications, each TG footprintcomes standard with a unique high performance power pack. The system performance graphs belowshow the fan performance with clean filters. The curve indicates available external static pressure tothe rflow (m³/hr)510059506800321.51TBI-5.5kW TBI- 7.5kWTBI-4.0kW0.5001700340051006800Airflow 9002.521.57.5kW115kW001700 3400 5100 6800 8500 10,200 11,900 13,600 15,300 17000 18,700Airflow (m³/hr)1700 3400 5100 6800 8500 10200 118000 13600 153000 17000 18700 20400Airflow External Static Pressure (KPa)0TBI-4.0kWTG63.5External Static Pressure (KPa)2.5External Static Pressure (KPa)3External Static Pressure (KPa)External Static Pressure (KPa)TG231020013600 17000Airflow (m³/hr)204002380027200

TG SERIESTORIT POWERCORE Dimensions & SpecificationsAMODELS TG2 through TG12AAABBBBTG2Front ViewTG4Front ViewTG6Front ViewTG8Front ViewBACTG12Front ViewTG2, 4, 6, 8, 12Side ViewShipping WeightDimensions (mm)No. ofFilter PacksPowerCoreFilter Area(m2)No. ofValvesStd Housing(kg)R Housing(kg)Low-Inlet 2031352115Model* Based on clean filters.11

TG SERIESTORIT POWERCORE Smarter Performance on hundreds of applicationsWhile PowerCore filter packs are new to the metalworking market, they have proven trackrecord in other related filtration industries. Donaldson offers them in many shapes and sizesfor high performance vehicles, construction, agricultural and medium/heavy duty transportationapplications as well as gas turbine air intakes that protect multi-million dollar turbine enginesfor power plants across the globe. Just 18 months ago, Donaldson Torit introduced the CPCand CPV PowerCore collectors for the baghouse markets.TG4on plasma cuttingTG6on plasma cuttingTG4on weldingVisit donaldson.com/ToritPowercore for latest case studies.12

TG SERIESTORIT POWERCORE Standard Features & available Optionsrd alda onan ptitOSCollector DesignStandard HousingReinforced HousingRobust All-Welded ConstructionStrong 3mm to 12 Gauge Mild Steel Structure perIBC2006Downward Airflow AdvantageInlet (Top or High Front)Low-Inlet Drop-Out BoxEasy Filter Access – No Tools RequiredOne Access Door with T-Handle Compression LatchesFilter Cradles with Rotary Filter LocksZERO-Turn Power Pulse Cleaning SystemIntegrated High-Performance TEFC Fan PacksIntegrated High-Static TEFC Fan PacksPremium Efficiency Motors PEIntegrated High-Performance EXPR Fan PacksIntegrated High-Static EXPR Fan PacksSprinkler CouplingsBuilt-In Exhaust SilencerBuilt-In Damper ValveTop Exhaust OutletIntegrated Rear HEPA FiltersRear WeatherhoodTop Mount HEPA FiltersCost ControlCompletely Packaged—One-Stop ShoppingFully Assembled—Minimal Installation EffortsMinimal On-Site WiringSmaller Collectors—Save Freight Costs & SpaceFewer Filter Changes—Less Downtime, MaintenanceQuiet Energy Efficient Power PacksEnergy Saver PackageSafety FeaturesTop-Mount Explosion Vents per NFPA 68-2007Side-Mount Explosion Vents per NFPA 68-2007Explosion SuppressionSprinkler PackElectrical Grounding and BondingInline Spark CoolerFire Suppression77777777777777777777777lrdda ionatOpanStFilter PacksPowerCore FR (Flame-Retardant) with Ultra-Web (MERV 13)*PowerCore AS (Anti-Static) with Ultra-Web (MERV 13)*Hopper Discharge22-Gallon Dust ContainerElectrical ControlsIntegrated Torit Delta P w/Motor StarterIntegrated Torit Delta P Plus w/Motors Starterwith 24VDC START/STOP, Low-Voltage Feedback RelayExternal Remote-Mount Torit Delta P w/Motor StarterExternal Remote-Mount Torit Delta P Plus w/Motor Starterwith 24VDC START/STOP, Low-Voltage Feedback Relaywith Particulate Sensorwith Airflow Controller with VFDIntegrated Electrical Enclosures NEMA 12Remote-Mount Electrical Enclosures NEMA 4Paint SystemPolyester Textured FinishHostile Environment FinishCustom Colors, Materials, and FinishesWhy Buy from Donaldson Torit?10-Year WarrantyGlobal RepresentationLargest Application Engineering SupportLargest Field Service NetworkReplacement Filters Ship in 24 Hours or Less - ed under U.S. and foreign patents and patents pending.Torit PowerCore, Ultra-Web, Donaldson Torit, and the color blueare registered trademarks of Donaldson Company, Inc.* The Minimum Efficiency Reporting Value (MERV) of this filter cartridgehas been determined through independent laboratory testing usingASHRAE 52.2 (1999) test standards. The MERV rating was determinedat a face velocity of 118 feet per minute and loading up to four incheswater gauge. Actual efficiency of any filter cartridge will vary accordingto the specific application parameters. Dust concentration, airflow,particle characteristics, and pulse cleaning methods all affect filtrationefficiency.13

Leading Technology Over 1,000 engineers andscientists worldwide Over 1,500 issued, activeand pending patents Broad range of innovativecollectors and filters 100’s of filter media formulationsexperience & service Technical expertise and support 1,000,000 dust, fume, and mistcollectors installedglobal support Facilities in 37 countries 40 manufacturing plantsand 14 distribution centers Sales offices worldwideCall Donaldson Toritto get Cleaner Air today1800 503 878ISO 9001:2000FM 61768Donaldson Australasia Pty LtdPO Box 153 Wyong NSW 2259Freecall 1800 503 878T 61 2 4350 2000F 61 2 4351 203614Donaldson.com/ToritPowerCoreDonaldson New ZealandPO Box 14-770 Panmure 1741 AucklandFreecall NZ 0800 743 384T 64 9 579 2790F 64 9 579 0322Torit PowerCore TG Series (07/10) 2010 Donaldson Company, Inc. All Rights Reserved. Information in this document is subject to change without notice.www.donaldsonfilters.com.au

Donaldson Torit's proprietary technologies that are proven in the field for more than 10 years and backed by over 300 issued and over 400 pending patents. Best of all, one PowerCore filter pack replaces up to three traditional cartridge filters, resulting in fewer, faster filter changes. powERcoRE fIlTER pack—noT a baG, noT a caRTRIdGE THREE