Transcription
Encore SeriesPump and DispenserIllustrated Parts ManualPT-1936H
Computer Programs and DocumentationAll Gilbarco Inc. computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, GilbarcoInc. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs ordocumentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc.Federal Communications Commission (FCC) WarningThis equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to providereasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequencyenergy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in aresidential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expresslyapproved by the manufacturer could void the user’s authority to operate this equipment.ApprovalsGilbarco is an ISO 9001:2000 registered company.Underwriters Laboratories (UL):New York City Fire Department (NYFD):California Air Resources Board (CARB):U L File#ProductExecutive Order #ProductThe Advantage Series andLegacy SeriesEncore and EclipseG-70-52-AMG-70-150-AEBalance Vapor RecoveryVaporVacProducts listed with U LNYFD C of A #All Gilbarco pumps and dispensers that bearthe UL listing mark.Transac System 1000 and PAM 1000Dell DHM MinitowerG-SITE and Passport SystemsMH1941MH8467E105106E16502748054986National Conference of Weights and Measures (NCWM) - Certificate of Compliance (CoC):Gilbarco pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program (NTEP). NCWM has issued the following CoC:CoC#ProductModel #CoC#ProductModel #CoC#ProductModel #02-01902-020EclipseEncoreExxNxx02-026H111B SeriesMPD-1 Series02-03402-035External Mount CRINDDimensionCECXXXXXXXDxx02-027Fixed Blender02-036LegacyJxxxDispenser - Low ProfileIndoor CardOutdoor CardCRINDTS-1000 ConsoleTS-1000 ControllerDistribution BoxMicro-T ConsoleMeter - EC SeriesVaporVac KitsAC, RACAN, RANAF, RAF, AG,RAGAR, 0CVG-SITE Printer (Epson)G-SITE Distribution BoxG-SITE KeyboardG-SITE Mini TowerG-SITE MonitorG-SITE Printer (Citizen)C 3PA0308T19976PA0324T20453The Advantage SeriesTrimline SeriesMeter - C SeriesMPD-A3 SeriesBxx, RBxxAA, RAAPA024XC10AD, RAD02-02102-02202-02302-02402-02599-165T-12C ConsolePA0188, RA0188T-12C ConsoleT-12G ConsoleT-15 ConsoleT-15 Controller C2T-15 ControllerProBlenderPrecision BlenderDispenser - StandardDispenser - Low ProfileFixed BlenderPA0203, RA0203PA0180, RA0180PA0189PA0211PA0190AU, RAUAE, RAEAK, RAKAL, RALAP, RAFMeter - C SeriesMeter - C SeriesSalesmaker ProBlenderSalesmaker Series 2/2H/4/4APA024NC10PA024TC10AB, 03802-03902-040PatentsGilbarco Inc. products are manufactured or sold under one or more of the following US 406,078,8886,116,5056,185,307Point of Sale/Back Office l US and foreign patents pending.Non-registered trademarksC-PAM CIM ECR EMC G-CAT Gilbert G-SITE Link G-SITE Lite Highline MultiLine Optimum SeriesPAM 1000PAM SMART Connect SMART CRIND SMART Merchandising Registered trademarksSMART Meter SmartPad Surge Management System Tank Monitor TCR Ultra-Hi ValueLine CRIND Dimension Seriese-CRIND Eclipse Encore G-SITE Gilbarco GOLD InfoScreen Legacy Making Things Better MPD Passport Performer The Advantage SeriesTransac This document is subject to change without notice. · For information regarding Gilbarco Inc. Literature, call (336) 547-5661E-mail: literature@gilbarco.com · Internet: http://www.gilbarco.com 2005 Gilbarco Inc. · All Rights ReservedTransac System 1000Trimline Additional US and foreign trademarks pending.TRIND VaporVac Other brand or product names shown may betrademarks or registered trademarks of theirrespective holders.
Table of ContentsTable of Contents1 – Introduction1-1How To Use Your Manual1-1Parts Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Important Information About Future Releases . . . . . . . . . . . . . . . . . . . . . . .1-2Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2When Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Revision History Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-52 – Door Assembly Section (Encore 300 & 500)2-1Door Assembly, CIM Left2-1Left Doors (Rear View)2-3Door Assembly CIM, Left (No CRIND)2-4Door Assembly CIM, Offset2-5Door Assembly CIM, Offset and Center (NO CRIND)2-6Door Assembly CIM, Center2-8Door Assembly Table with Color Schemes2-9Nozzle Boot2-10Grade Select2-123 – CD Module Electronics (Encore 500 & Ultra Hi)3-1Power Supply Assembly (M04104A001)3-1Power Supply Brackets3-2Power Supply - Smart Meter3-3Power Supply with Mounting Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3PCA, Valve Converter3-4Main Power Supply Assembly (M02274A001)3-5PT-1936H Encore Series Illustrated Parts Manual July 2005Page i
Table of ContentsMain Power Supply (M00458A002)3-6Base Electronics Assembly (M02278A001)3-7Base Electronics Assembly (M00459A004)3-8Monochrome CRIND Assembly3-9PCA CRIND CONTROL NODE3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9Monochrome CRIND Assembly (M00610A001)3-10Monochrome CRIND Assembly (M02276A001)3-11VaporVac Module Assembly (M00461A001)3-12VaporVac Module Assembly (M01776A001)3-13VaporVac Module Assembly (M01776A003)3-144 – Door Module Electronics (Encore 500)4-1Pump Door Node Assembly24-1Pump Door Node Assembly34-2PPU Display Module Assemblies (M02652A00X)4-3PPU Display Module Assemblies (M04588A00X)4-4Call Interface PCA4-5Satellite In-Use Indicator (Ultra-Hi only)4-6USB Printer Assembly (M04119A001)4-7Printer Parts (USB)4-8Printer Module Assembly (M00317A001)4-9Totalizer Assembly4-10Key Pad Assemblies4-11Speaker Assembly4-12CRIND Monochrome Display Assembly4-13PT-1936H Encore Series Illustrated Parts Manual July 2005Page ii
Table of ContentsCRIND Monochrome Display Assembly4-15Dual Head Card Reader4-175 – Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)5-1Automatic Temperature Compensation (ATC) Option . . . . . . . . . . . . . . . . .5-1ATC Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1Barcode Scanner Option5-3Barcode Scanner Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3Base Electronics (Pre November 2004)5-4Base Electronics Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5Base Electronics (Post November 2004)5-9Base Electronic Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10Base Electronics Door Assembly (Pre November 2004)5-15Base Electronics Door Assembly 1&2 Cable Illustrations . . . . . . . . . . . . .5-15Base Electronics Door Assembly (Post November 2004)5-19Base Electronics Door Assembly Cable Illustrations . . . . . . . . . . . . . . . . .5-19Card Reader Heater Option (Pre November 2004)5-23Card Reader Heater Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23Card Reader Heater Option (Post November 2004)5-25Card Reader Heater Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25Cash Acceptor Option5-26Cash Acceptor Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26Electro-Mechanical Totalizer Option5-28LON BUS Cables5-29LON BUS Cable length table and illustration . . . . . . . . . . . . . . . . . . . . . . .5-29Main Power Supply (M02274A001) (Pre November 2004)5-30Main Power Supply (M02274A001) Cable Illustrations . . . . . . . . . . . . . . .5-31Main Power Supply (M04104A001) (Post November 2004)5-36Main Power Supply (M04104A001) Cable Illustrations . . . . . . . . . . . . . . .5-36Master/Combo Option (Pre November 2004)5-39Master/Combo Option Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-39Master/Combo Option (Post November 2004)5-41Master/Combo Option Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-41PT-1936H Encore Series Illustrated Parts Manual July 2005Page iii
Table of ContentsMonochrome “CRIND Device” Option5-43Monochrome “CRIND Device” Cable Illustrations . . . . . . . . . . . . . . . . . . .5-43Monochrome Heater Option (Pre November 2004)5-46Monochrome Heater Option Cable Illustration . . . . . . . . . . . . . . . . . . . . . .5-46Monochrome Heater Option (Post November 2004)5-47Monochrome Heater Option Cable Illustration . . . . . . . . . . . . . . . . . . . . . .5-47Monochrome Option5-48Monochrome Option Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-48Printer Option (M00317A001) (Pre November 2004)5-49Printer Cable (M00317A001) Illustrations . . . . . . . . . . . . . . . . . . . . . . . . .5-49USB Printer Option (M04119A001) (Post November 2004)5-50Printer Cable (M04119A001) Illustrations . . . . . . . . . . . . . . . . . . . . . . . . .5-50Programmable Pump Preset (PPP) Option5-52PPP Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52Pumping Unit Option (Self-contained) (Pre November 2004)5-53Pumping Unit Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-53Pumping Unit Option (Self-contained) (Post November 2004)5-54Pumping Unit Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-54Pump Stop/Push-to-Start/Call Option (Pre November 2004)5-55Pump Stop/Push-to-Start/Call Option Cable Illustrations . . . . . . . . . . . . . .5-55Pump Stop/Push-to-Start/Call Option (Post November 2004)5-57Pump Stop/Push-to-Start/Call Option Cable Illustrations . . . . . . . . . . . . . .5-57Smartpad Option5-59Smartpad Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-59VaporVac Option5-60VaporVac Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-60Encore 550 Smart Meter Cables5-65Smart Meter Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-65Smart Meter Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-656 – CD Module Electronics (Encore 300 & Encore 300 Ultra Hi)6-1Main Power Supply (M02274A001)6-1Main Power Supply (M01608A001)6-2PT-1936H Encore Series Illustrated Parts Manual July 2005Page iv
Table of ContentsBase Electronics Assembly (M01561A001)6-3Base Electronics Assembly (M01561A002, M01561A003)6-4Base Electronics Assembly (M01561A004) (Encore 300 Ultra Hi only)6-5Base Electronics Assembly ( per Proportional Valve)6-6Monochrome and CRIND Regulator Assembly6-7Single Line CRIND Power Assembly6-8VaporVac Module Assembly (M01776A002)6-9VaporVac Module Assembly (M01776A004)6-107 – Door Module Electronics (Encore 300 & Encore 300 Ultra Hi)7-1Main Display PCA7-1PPU Display Module Assemblies (Encore 300 only)7-2Satellite In-Use Indicator (Encore 300 Ultra-Hi only)7-3Printer Module Assembly7-4Totalizer Assembly7-5Key Pad Assemblies7-6Speaker Assembly7-7CRIND Monochrome Display Assembly7-8CRIND Single Line Assembly7-10Dual Head Card Reader7-128 – Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)8-1Automatic Temperature Control (ATC) Option8-1ATC Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1Barcode Scanner Option8-4Barcode Scanner Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4PT-1936H Encore Series Illustrated Parts Manual July 2005Page v
Table of ContentsBase Electronics8-7Base Electronic Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7Card Reader Heater Option8-13Card Reader Heater Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13Cash Acceptor Option8-14Cash Acceptor Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14CRIND Option8-16CRIND Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16Main Access Door Electronics8-18Main Access Door Electronics Cable Illustrations . . . . . . . . . . . . . . . . . . .8-18Main Power Supply8-21Main Power Supply Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . .8-21Monochrome “CRIND Device” Option8-28Monochrome “CRIND Device” Cable Illustrations . . . . . . . . . . . . . . . . . . .8-28Monochrome Heater Option8-30Monochrome Heater Option Cable Illustration . . . . . . . . . . . . . . . . . . . . . .8-30Printer8-31Printer Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-31Pumping Unit (Self-contained) Option . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-32Pumping Unit Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-32Pump Stop/Call Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-33Pump Stop/Call Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-33Pump Stop/Push-to-Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-35Pump Stop/Push-to-Start Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . .8-35Single Line CRIND Option8-37Single Line CRIND Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-37Smartpad Option8-39Smartpad Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-39TRIND Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-40TRIND Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-40VaporVac Option8-41VaporVac Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-429 – Meter Section9-1C Meter Assembly9-1PT-1936H Encore Series Illustrated Parts Manual July 2005Page vi
Table of ContentsLC Meter Assembly9-2C Meter Assembly with ATC9-3Smart Meter9-5Gasoline Smart Meter with Flow Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5Diesel Smart Meter with Flow Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6Gasoline Smart Meter with Flow Switch and ATC Option . . . . . . . . . . . . . .9-7Diesel Smart Meter with Flow Switch and ATC Option . . . . . . . . . . . . . . . .9-810 – Digital Valve and Coil Section10-1Valve10-111 – Hydraulics Section11-1Lower Hydraulics11-1C Meter and Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1C Meter, Manifold and Proportional Valve . . . . . . . . . . . . . . . . . . . . . . . .11-3Manifold Valve and Filter Assembly - Encore 550 . . . . . . . . . . . . . . . . . . .11-4Valve Coil Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-5Hydraulic Frame Assembly (Encore 300, 500, Ultra-Hi units) . . . . . . . . . .11-6Hydraulic Frame Assembly (Encore 550) . . . . . . . . . . . . . . . . . . . . . . . . .11-7Hydraulic Frame Assembly (Master Single) . . . . . . . . . . . . . . . . . . . . . . . .11-8Hydraulic Frame Assembly (Master Dual) . . . . . . . . . . . . . . . . . . . . . . . . .11-9Hydraulic Frame Assembly (Master Combo) . . . . . . . . . . . . . . . . . . . . . .11-10Master Combo/Ultra-Hi Lower Hydraulics Pipe (without Filter) . . . . . . . .11-11Master Combo/Ultra-Hi (with Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12Upper Hydraulics11-13Manifold Angle Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-13Manifold Angle Casting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-14MultiHose Fixed Blender Manifold Assembly . . . . . . . . . . . . . . . . . . . . . .11-16VaporVac Pump Assembly with VaporVac fittings . . . . . . . . . . . . . . . . . .11-17One, Three and Four Valve Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-19Vapor Vac Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-21Hose Outlet Casting and Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-23Hose Outlet Casting and Fitting (Ultra-Hi only) . . . . . . . . . . . . . . . . . . . .11-25Vapor Recovery Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-26Vapor Recovery Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-28Upper Hydraulics Housing Assembly (VaporVac) . . . . . . . . . . . . . . . . . .11-29Upper Hydraulics Housing Assembly (VaporVac) . . . . . . . . . . . . . . . . . .11-31Upper Hydraulics Configurations (Reference Page) . . . . . . . . . . . . . . . .11-33Upper Hydraulics Configurations- (Balance Vapor) (Reference page) . .11-34Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . .11-35Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . . .11-36Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . . .11-37Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . . .11-38Upper Hydraulics Configuration- (Reference page) . . . . . . . . . . . . . . . . .11-3912 – Self-Contained Pump SectionPT-1936H Encore Series Illustrated Parts Manual July 200512-1Page vii
Table of ContentsPumping and Motor Assembly12-113 – Air Gap Area Section13-1Air Gap and Blanking Plates13-1Air Gap Plate with Bracket (Encore 300, 500, Ultra-Hi units)13-2Air Gap Area Section (Encore 550 - Smart Meter)13-3Air Gap and Blanking Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3Lower Pulser Seal13-4Lower Pulser Assembly13-5Upper Pulser Seal Plates13-614 – Frame and Sheathing Section14-1Weldment CD Housing14-1CD Module with lower rail - Encore 550 Smart Meter)14-2Sheathing - Encore 300 and 50014-3Sheathing - Encore 55014-4Upper Housing14-5Smart Meter Mounting Bracket - Encore 55014-6Panels - Encore 300 and 50014-7Panels - Encore 55014-8Panel Lock Assembly with Key14-9Description of Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10Sample of Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1015 – Tubing Section15-1Balance and Vapor Ready15-1Discharge Tubing15-3Encore 550 - Smart Meter15-4Discharge tubing (Upper offset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4Page viiiPT-1936H Encore Series Illustrated Parts Manual July 2005
Table of ContentsSelf Contained Feedline - Encore 550 Smart Meter15-5Pump Feedline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-516 – Options Section (Encore 500 & Encore 300)16-1ATC Electronics (Encore 500)16-1ATC Electronics (Encore 300)16-2Bar Code Scanner Assembly (Encore 500)16-3Bar Code Scanner Assembly (Encore 300)16-4Cash Acceptor Assembly (Encore 500 & Encore 300)16-5Smartpad Assembly (Encore 500 & Encore 300)16-7Encore 300 & 500 Simulator16-8Smart Connect Option16-9Smart Connect PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-9Smart Connect Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-10IndexPT-1936H Encore Series Illustrated Parts Manual July 2005Page Index -1Page ix
Table of ContentsThis page intentionally left blank.Page xPT-1936H Encore Series Illustrated Parts Manual July 2005
How To Use Your ManualIntroduction1 – IntroductionThis manual contains parts information for Gilbarco Encore Series pumps and dispensers.Use this manual to help identify part names, part numbers, and quantities required in a specificassembly.How To Use Your ManualThis manual provides detailed illustrations for Encore Series pumps and dispensers. Match thecallout numbers from an illustration to the corresponding table to find information on a partname, number, and quantity required for that assembly.Parts TablesThe tables in this manual are set up as follows. Definitions for each column are providedbelow.Item #1DescriptionCurrent PartPCA, Terminal Block Board plastic PCB Standoff, 1/4-inchPrevious PartQuantityM00044A001-1Q10651-02-2Item #The Item # column provides digits that match callouts on the related illustrations.DescriptionThe Description column provides a detailed name for each part from the illustration. Whereapplicable, information such as colors, dimensions, or other details are provided.Current PartThe Current Part column provides current Gilbarco part numbers for each item.Previous PartThe Previous Part column provides old Gilbarco part numbers that are no longer in use oncurrent models. The previous part numbers are provided to help identify obsolete items thatmay still be in the field. Where possible, notes are provided to clarify the difference betweenold and new parts.Note: When subsituting an old part for new part, always check to ensure parts arecompatible.PT-1936H Encore Series Illustrated Parts Manual July 2005Page 1-1
IntroductionHow To Use Your ManualQuantityQuantity is per assembly shown. Quantity per unit will vary depending on unit configuration.Use specification in parts table to obtain fasteners locally. Most kits contain hardwarerequired for installation.Bulleted Items (located under Description)These items are directly related to the previous part number listed. Parts are generally used formounting or fastening hardware.Important Information About Future ReleasesIn our effort to better serve our users, parts manual sections are released independently of eachother. This process will allow for quicker implementation of the most current data. Releaseinformation will be included in the section titles of the on-line documentations and in the titlesand footer of print and PDF versions of documents. Please look to Gilbarco’s on-linedocument resource “GOLD” for the latest update. The revision history included within thedocument will continue to describe the changes made.Related DocumentsThe following documents provide additional information:DocumentNumberTitleGOLD LibraryMDE-3802Encore and Eclipse Series Site PreparationManualEncore and EclipseEncore and Eclipse InstallersSite PrepMDE-3804Encore and Eclipse Serires Start-Up ServiceManualServiceMDE-3860Encore and Eclipse Programming QuickReferenceEncore and EclipseEncore and Eclipse InstallersServiceMDE-3893Encore and Eclipse Owner’s ManualEncore and EclipseEncore and Eclipse InstallersMDE-3900Steering Manifold Valve & Valve CoilReplacement KitsThe Advantage and LegacyMDE-3985Encore Installation ManualEncore and EclipseEncore and Eclipse InstallerMDE-4149Blackmer Global Dispenser Pump InstructionalDocumentPump & Dispenser Start-Up & ServiceManualWhen Ordering PartsKeep the following items in mind when ordering Gilbarco parts:1 Please furnish the model number, date code, and original options. This information is stampedon a serial plate riveted to the center of the main frame base on units built before December2002. Serial plates on units built after December 2002 are affixed to the sheet metal ULbarrier located on the main door behind the CIM door. See “Serial Plate (Units built throughDec 2002)” on page 1-3 or “Serial Plate (Units built after Dec 2002)” on page 1-3.Page 1-2PT-1936H Encore Series Illustrated Parts Manual July 2005
How To Use Your Manual2IntroductionProvide the following information: Part number Quantity of the part needed Description of part Color, graphics, and other details needed for order entry items.Note: Order entry item- an item that can be ordered individually using its individual partnumber (not a part that comes only in a kit).Figure 1-1: Serial Plate (Units built through Dec 2002)Model NumberNCOBK EN 005977Date CodeNote: Unit type should be indicated on plate (Encore 300 or Encore 500)Figure 1-2: Serial Plate (Units built after Dec 2002)SerialNumberUnitTypeModelNumberOptionsModel NumberThe model number provides information on the configuration and options of the unit. In theexample provided above, the model number NCO corresponds to an Encore Unit Type (Pump)single grade.For more information on Model Codes, see Reference MDE-3985 Encore Installation Manual.PT-1936H Encore Series Illustrated Parts Manual July 2005Page 1-3
IntroductionHow To Use Your ManualDate CodeThe date code provides the month and year of manufacture. In the example provided above, anEncore unit stamped BK was built in February 2001. Use the chart below as reference to helpdetermine date codes.Month CodesA JanuaryE MayJ SeptemberB FebruaryF JuneK OctoberC MarchG JulyL NovemberD AprilH AugustM DecemberJ 2000N 2004T 2008K 2001P 2005U 2009L 2002R 2006W 2010M 2003S 2007X 2011Year CodeH 1999Serial NumberThe serial number identify which unit by customer.OptionsThis is a list of customer driven options per unit.Unit TypeThe unit type provides which type of unit either Encore 300, Encore 500 or Eclipse.Page 1-4PT-1936H Encore Series Illustrated Parts Manual July 2005
How To Use Your ManualIntroductionRevision History SectionThe following table list the revision history of PT-1936 Encore Series Pumps and DispensersIllustrated Parts Manual.PT-1936A (September 2000) Added new section Door Module Electronics Section. The following sections are updated in this release, Introduction, CD Module ElectronicsSection, Vapor Vac Module Section, Meter Section, and the Digital Valve and Coil Section. Changed page numbering. Revision date added to each section.PT-1936B (November 2000) Added two new sections Cable Assemblies and Sheathing Sections. Updated all existing sections with the latest Revision and Date.PT-1936C (June 2001) Added both product names to title page Encore 300 & Encore 500Added current page with latest Patents and Trademarks dataUpdated Table of Contents by adding new Encore 300 Cable section.Added new Cable section for Encore 300 series.Updated Serial Plate in the “Introduction Section”.Updated all existing sections with the latest Revision and Date in footer of page.PT-1936D (July 2001) Added current revision letter onto Title Page. Updated Table of Contents by adding new sections. (See next bullet list) Added the following new sections: Encore 300 and 500 Door Assembly, Encore 300 CDModule Electronics, Encore 300 Door Module Electronics, Tubing and Hydraulics Section. Introduction Section added new header “Important Information About Future Releases”. Updated all existing sections with the latest Revision and Date in footer of page.PT-1936H Encore Series Illustrated Parts Manual July 2005Page 1-5
IntroductionHow To Use Your ManualRecord of RevisionPT-1936E (October 2002)SectionList ofEffective PagesTitle PageFront CoverBrief description of changeUpdated Title Page (added new Gilbarco-Veeder Root Logo).Updated Table of Contents by rearranging sections.(Refer to the latest Table of Contents for current list of sections and new pagenumbers).Adding new section 14-1 Option.Table of ContentsPages i thru ivIntroduc
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