WIXLIB

MAINTAINERCRANE INSPECTIONLOGYEAR OF INSPECTIONSCRANE MODELCRANE SERIAL NO.TYPE OF CHASSISCHASSIS VIN. NO.MAINTAINER CORP. OF IOWAP.O. BOX 349, 1701 South 2nd AvenueSHELDON, IOWA 51201Ph.800-831-8588FAX 712-324 3526Rev. 6/2010

WARNINGNeglecting to follow the checklists, manuals and performance appraisalsthat pertain to this crane and supporting equipment may result indamage to the crane and/or vehicle, or DEATH or SERIOUS INJURY tothe operator and/or others nearby.WARNINGWelding or modification of the crane is strictly prohibited unlesspermission is obtained in writing from Maintainer Corp. of Iowa Inc. Anywelding performed on the crane must be done by a certified welder.

Cranes are an important part of service truck functionality. The safety of the operator and beingable to handle lifted materials without damage depend on having the crane in good condition. Aneffective inspection program helps to insure that the crane is in good working condition before beingused.OSHA is the governmental entity having regulatory jurisdiction over the type of crane manufacturedby Maintainer and installed on Maintainer service bodies. In the regulations, inspections are classifiedinto categories of initial inspection and regular inspection. Regular inspections are further classifiedinto categories of frequent and periodic categories (and a special category for cranes not in regularuse).Initial inspection must be done before the crane is put in service. Certified inspectors performinitial inspection on all cranes built and installed by Maintainer Corporation before they leave thefactory.Frequent inspection ranges from daily to monthly intervals. The components or systems in thisclassification include, but are not limited to, control mechanism adjustment and wear, safety devices,air and hydraulic systems, crane hook, wire rope reeving and electrical apparatus function.Periodic inspection ranges from monthly to yearly intervals. The additional components orsystems in this classification include, but are not limited to, structural members, fasteners, sheaves,pins, brakes and clutches, indicator accuracy and power plant (chassis) systems.The employer (crane owner) is responsible to keep records of the inspections done. Therecord should include the date the crane items were inspected, the signature of the person whoinspected the crane items, and the serial number (or other identifying number) for the crane inspected.This Maintainer Crane Inspection Log is designed as a convenient and precise way ofrecording maintenance, inspections, tests and repairs made to your crane as part of thefrequent inspection requirement. Use this log to keep an accurate machine history and as a way tokeep your crane in a safe operating condition. This log should be considered to be a permanent recordassociated with the crane and should be transferred to any new owner of the crane. The log shouldalso be available to any state, federal or local inspectors responsible for enforcing compliance codesthat are applicable to your equipment.This log provides charts for daily, weekly and monthly inspections, a table for recording lubricationand maintenance performed on a scheduled or unscheduled basis as well as recording any accidentalcrane damage and repairs made due to the damage.INSTRUCTIONS FOR INSPECTION LOG USETurn to the appropriate monthly section for the time period in which the inspections are occurring.Mark each area with either a “ ”, “R”, or “X”.“ ”- (Satisfactory) Area is suitable for operation.“R”- Area is acceptable for operation but some form of corrective action is (Recommended)“X”- (Deficient) Corrective action is mandatory. Area is in need of repair and unacceptable foroperation, remove from service immediately.PERIODIC INSPECTIONComplete inspections of the crane shall be performed by a qualified person at intervals no greaterthan 12 months or more frequently depending on the crane’s activity, severity of service andenvironment. The results of these inspections should also be considered to be a permanent recordassociated with the crane and should be transferred to any new owner of the crane. It isrecommended that the crane have an inspection decal attached reflecting the most recent inspectiondate.

JanuaryDaily 2324All load charts, safety, warning & control labels are present & legibleSafety devices function properly (signal horn, A-T-B, level indicator)All shields and guards securely in placeLoad hook safety latch present and functionalFire extinguisher accessible and properly chargedAll fasteners and connecting pins in place and secureCrane structure free from damage, no cracked or bent partsOutrigger structure free from damage, no cracked or bent partsWire rope is properly reeved onto sheaves and winch drumHydraulic system oil level in operating rangeHydraulic control valve free from leaksHydraulic system hoses free from leaks, cuts, and excessive wearAll electrical connections secure, free from corrosion & broken strandsAll remote crane control pendant functions operating properlyAll manual crane and outrigger controls operating properlyChassis engine oil level in operating rangeChassis engine coolant level in operating rangeChassis tire pressure in operating rangeParking brake is functionalHorn, lights and back up alarm are functionalInitials: Satisfactory, R Operational but some corrective action recommended, X Deficient (Correction Mandatory), NA Not Applicable25262728293031

JanuaryWeekly InspectionsWeek No.12345Daily InspectionSlewing drive backlash is not excessiveLoad hook opening is within specificationHydraulic return line filter clogging indicator is in operational rangeHydraulic system holding valves are functional (boom, extend, outrigger cyl.)Chassis electrical charging system is functionalChassis batteries are in good operating conditionChassis transmission fluid level is within operating rangePTO engages properly and operating noise level hasn’t changedLoad line / wire rope is free from kinks and bendsOperation manual is with unitInitials: Satisfactory, R Operational but some corrective action recommended, X Deficient (Correction Mandatory), NA Not ApplicableJanuaryMonthly InspectionDate:Signature:Daily InspectionHydraulic system pump pressures are within specificationWeekly InspectionHydraulic pump is free from leaks and sound level is normalAll lubrication and fluid replacement schedules are currentHydraulic motors are free from leaks and sound level is normalOverload protection system trigger values are within specificationCrane mounting fasteners are tightened to proper torqueLoad line / wire rope is free from broken strands and rustSlewing bearing mounting fasteners are tightened to proper torqueWire rope sheaves are not worn beyond allowable limitsAll hydraulic cylinder rods are free from nicks, dents and scoringAll hydraulic cylinders are free from leaksAll hydraulic cylinder mounting pins are secure & in good conditionBoom extension wear pads are not worn beyond allowable limitsAll hydraulic cylinder pin bosses are free from excessive wearWinch brake is properly adjusted and operationalWinch drive lubrication level in operating rangeSlewing drive lubrication level in operating rangeDateSignatureMaintenance, lubrication or repair operation performed:(S)cheduled/(U)nscheduledHours

FebruaryDaily 2324All load charts, safety, warning & control labels are present & legibleSafety devices function properly (signal horn, A-T-B, level indicator)All shields and guards securely in placeLoad hook safety latch present and functionalFire extinguisher accessible and properly chargedAll fasteners and connecting pins in place and secureCrane structure free from damage, no cracked or bent partsOutrigger structure free from damage, no cracked or bent partsWire rope is properly reeved onto sheaves and winch drumHydraulic system oil level in operating rangeHydraulic control valve free from leaksHydraulic system hoses free from leaks, cuts, and excessive wearAll electrical connections secure, free from corrosion & broken strandsAll remote crane control pendant functions operating properlyAll manual crane and outrigger controls operating properlyChassis engine oil level in operating rangeChassis engine coolant level in operating rangeChassis tire pressure in operating rangeParking brake is functionalHorn, lights and back up alarm are functionalInitials: Satisfactory, R Operational but some corrective action recommended, X Deficient (Correction Mandatory), NA Not Applicable25262728293031

FebruaryWeekly InspectionsWeek No.12345Daily InspectionSlewing drive backlash is not excessiveLoad hook opening is within specificationHydraulic return line filter clogging indicator is in operational rangeHydraulic system holding valves are functional (boom, extend, outrigger cyl.)Chassis electrical charging system is functionalChassis batteries are in good operating conditionChassis transmission fluid level is within operating rangePTO engages properly and operating noise level hasn’t changedLoad line / wire rope is free from kinks and bendsOperation manual is with unitInitials: Satisfactory, R Operational but some corrective action recommended, X Deficient (Correction Mandatory), NA Not ApplicableFebruaryMonthly InspectionDate:Signature:Daily InspectionHydraulic system pump pressures are within specificationWeekly InspectionHydraulic pump is free from leaks and sound level is normalAll lubrication and fluid replacement schedules are currentHydraulic motors are free from leaks and sound level is normalOverload protection system trigger values are within specificationCrane mounting fasteners are tightened to proper torqueLoad line / wire rope is free from broken strands and rustSlewing bearing mounting fasteners are tightened to proper torqueWire rope sheaves are not worn beyond allowable limitsAll hydraulic cylinder rods are free from nicks, dents and scoringAll hydraulic cylinders are free from leaksAll hydraulic cylinder mounting pins are secure & in good conditionBoom extension wear pads are not worn beyond allowable limitsAll hydraulic cylinder pin bosses are free from excessive wearWinch brake is properly adjusted and operationalWinch drive lubrication level in operating rangeSlewing drive lubrication level in operating rangeDateSignatureMaintenance, lubrication or repair operation performed:(S)cheduled/(U)nscheduledHours

MarchDaily 2324All load charts, safety, warning & control labels are present & legibleSafety devices function properly (signal horn, A-T-B, level indicator)All shields and guards securely in placeLoad hook safety latch present and functionalFire extinguisher accessible and properly chargedAll fasteners and connecting pins in place and secureCrane structure free from damage, no cracked or bent partsOutrigger structure free from damage, no cracked or bent partsWire rope is properly reeved onto sheaves and winch drumHydraulic system oil level in operating rangeHydraulic control valve free from leaksHydraulic system hoses free from leaks, cuts, and excessive wearAll electrical connections secure, free from corrosion & broken strandsAll remote crane control pendant functions operating properlyAll manual crane and outrigger controls operating properlyChassis engine oil level in operating rangeChassis engine coolant level in operating rangeChassis tire pressure in operating rangeParking brake is functionalHorn, lights and back up alarm are functionalInitials: Satisfactory, R Operational but some corrective action recommended, X Deficient (Correction Mandatory), NA Not Applicable25262728293031