Transcription
Axial Piston Variable PumpA10VGSeries 10Operating InstructionsRE 92750-01-B/02.10Replaces: 05.06English
The data specified above only serve to describethe product. N o statements concerning a certaincondition or suitability for a certain application canbe derived from our information. The informationgiven does not release the user from the obligation of own judgment and verification. It must beremembered that our products are subject to anatural process of wear and aging. This document, as well as the data, specifications and other information set forth in it, are theexclusive property of Bosch Rexroth AG.It may not be reproduced or given to third partieswithout its consent.An example configuration is shown on the titlepage. The delivered product may, therefore, differfrom the product which is pictured.The original operating instructions were createdin the German language.
RE 92750-01-B/02.10 A10VG Series 10Bosch Rexroth AG3/60InhaltInhalt1About this document.41.1 Related documents.41.2 Abbreviations used.52General safety instructions.62.1 Intended use.62.2 Improper use.62.3 Personnel qualifications.62.4 Safety instructions in this document.72.5 Adhere to the following instructions.72.6 Operator's obligations.93Delivery contents.104Product description.114.1 Performance description.114.2 Device description.114.3 Bypass function.214.4 Product identification.225Transport and storage.235.1 Transporting the axial piston unit.235.2 Storing the axial piston unit.246Assembly.266.1 Unpacking.266.2 Installation conditions.266.3 Installation position.286.4 Assembling the axial piston unit.317Commissioning.417.1 First commissioning.427.2 Recommissioning after standstill.447.3 Running-in phase.458Operation.469Maintenance and repair.479.1 Cleaning and care.479.2 Inspection.479.3 Maintenance.489.4 Repair.489.5 Spare parts.4810 Decommissioning.4911 Disassembly and replacement.4911.1 Required tools.4911.2 Preparing for disassembly.4911.3 Disassembling the axial piston unit.4911.4 Preparing the components for storage or further use. 5012 Disposal. 5112.1 Environmental protection.5113 Extension and conversion.5114 Troubleshooting.5214.1 How to proceed for troubleshooting.5214.2 Malfunction table.5315 Technical data.5516 Appendix. 5516.1 Address directory .5517 Index.56
4/60Bosch Rexroth AGA10VG Series 10 RE 92750-01-B/02.10About this document1 About this documentThese instructions contain important information on the safe and appropriateassembly, transport, commissioning, maintenance, disassembly and simpletroubleshooting of the A10VG axial piston variable pump series 10.ff Read these instructions completely, especially chapter "2 General safetyinstructions", before working with the A10VG axial piston variable pump.1.1Related documentsThe A10VG axial piston variable pump is a system component. Also observe theinstructions for the other system components.Further information on the A10VG axial piston variable pump, its installation andoperation can be found in the Rexroth documents listed in the following table.Table 1: Related documentsRelated documentsOrder confirmationContentsContains the preset technical data of your A10VG axialpiston variable pump.Installation drawingContains the outer dimensions, all connections and thehydraulic circuit diagram for your A10VG axial piston variablepump.Data sheetRE 92750Contains the permissible technical data for the A10VG axialpiston variable pump series 10.Data sheet RE 90220Describes the requirements on a mineral-oil based hydraulicfluid and related hydrocarbons for the operation with Rexrothhydraulic components, and assists you in selecting ahydraulic fluid for your system.Data sheet RE 90221Describes the requirements on an environmentallyacceptable hydraulic fluid for operation with Rexroth hydrauliccomponents and assists you in selecting a hydraulic fluid foryour system.Data sheet RE 90223Contains additional information on the use of Rexroth axialpiston units with HF hydraulic fluids.Data sheet RE 90300-03-BContains additional information on the use of Rexroth axialpiston units at low temperatures.Also observe the generally applicable, legal or otherwise binding regulations ofthe European and national legislation and the rules for the prevention of accidentsand for environmental protection applicable in your country.
RE 92750-01-B/02.10 A10VG Series 10Bosch Rexroth AG5/60About this document1.2Abbreviations usedAs umbrella term for "A10VG axial piston variable pump", the designation "axialpiston unit" will be used in the following.Table 2: AbbreviationsAbbreviationMeaningA10VGAxial piston variable pump, closed circuitsDAAutomatic control, hydraulic, speed relatedDGHydraulic control, direct controlledDINDeutsche Industrie Norm (German Institute forStandardization)EPElectrical control, with proportional solenoidEZElectric two-point control, with switching solenoidHDHydraulic control, pilot-pressure relatedHWHydraulic control, mechanical servoISOInternational Organization for StandardizationMDMechanical swivel trunnion controlRERexroth document in the English languageVDI 2230Directive for the systematic calculation of high duty boltedjoints and joints with one cylindrical bolt from the VDI(Verein Deutscher Ingenieure - Association of GermanEngineers)
6/60Bosch Rexroth AGA10VG Series 10 RE 92750-01-B/02.10General safety instructions2 General safety instructionsThe axial piston unit has been manufactured according to the generally acceptedrules of current technology. There is, however, still a danger of personal injury ordamage to equipment if the following general safety instructions and the warningsbefore the steps contained in these instructions are not complied with.ff Read these instructions completely and thoroughly before starting work withthe axial piston unit.ff Keep these instructions in a location where they are accessible to all users atall times.ff Always include the operating instructions when you pass the axial piston uniton to third parties2.1Intended useAxial piston units are hydraulic components, meaning that in their applicationthey are classified neither as complete nor as incomplete machines in the senseof the EU machine directive 2006/42/EC. A component is exclusively intended toform an incomplete or a complete machine together with other components. Thecomponent may only be commissioned after it has been installed in the machine/system for which it is intended.The axial piston unit is only approved as a pump for hydrostatic drives in closedcircuit.ff Observe the technical data, operating conditions and performance limits asspecified in the data sheet and order confirmation.The axial piston unit is intended for professional use and not for private use.Intended use includes having read and understood this documentation, especiallythe chapter "2 General safety instructions".2.2Improper useAny use other than that described as intended use shall be considered asimproper and is therefore impermissible. Bosch Rexroth AG shall accept noliability whatsoever resulting from improper use. The user shall bear all risksarising from improper use.Improper use of the product includes: using the axial piston unit in an explosive environment pumping non-approved fluids, e.g. water or polyurethane components.Information about approved hydraulic fluids can be found in datasheet RE 92750.2.3Personnel qualificationsAssembly, commissioning and operation, disassembly, maintenance andrepair require basic mechanical, hydraulic and electrical knowledge, as well asknowledge of the appropriate technical terms. For transporting and handling theproduct, additional knowledge is necessary with regard to working with a liftingdevice and the corresponding attachment equipment. In order to ensure operatingsafety, these activities may therefore only be carried out by qualified personnel oran instructed person under the direction and supervision of qualified personnel.
RE 92750-01-B/02.10 A10VG Series 10Bosch Rexroth AG7/60General safety instructionsQualified personnel are those who can recognize possible hazards and institutethe appropriate safety measures due to their professional training, knowledge,and experience, as well as their understanding of the relevant conditionspertaining to the work to be done. Qualified personnel must observe the rulesrelevant to the subject area.2.4Safety instructions in this documentIn this manual, there are safety instructions before the steps whenever there is adanger of personal injury or damage to equipment. The measures described toavoid these hazards must be observed.Safety instructions are set out as follows:Signal word!Type of danger!Consequencesff PrecautionsSafety sign (warning triangle): draws attention to the dangerSignal word: identifies the degree of the dangerType of danger: identifies the type or source of the dangerConsequences: describes what occurs if the safety instructions are notcomplied with Precautions: states how the danger can be avoided. The signal words have the following meaning:Signal wordDanger!ApplicationIndicates an imminently hazardous situation which, if notavoided, will certainly result in death or serious injury.Warning!Indicates a potentially hazardous situation which, if notavoided, could result in death or serious injury.Caution!Indicates a potentially hazardous situation which, if notavoided, could result in minor or moderate injury or damage toequipment.If this information is disregarded, the operating procedure maybe impaired.2.5General instructionsAdhere to the following instructions Observe the regulations for accident prevention and environmental protectionfor the country where the product is used and at the workplace. Only use Rexroth axial piston units in good technical order and condition.–– Inspect the product for obvious d
exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. An example configuration is shown on the title page. The delivered product may, therefore, differ from the product which is pictured. The original operating instructions were created in the German language. RE 92750-01-B/02.10 A10VG Series 10 Bosch Rexroth AG 3/60 Inhalt Inhalt 1 .
