SITRANS MAG 8000 - Siemens

Transcription

SITRANS FElectromagnetic flowmetersSITRANS MAG 8000Operating InstructionsIntroduction1Safety ommissioning6Operation7Service and maintenance8Diagnostics andTroubleshooting9Technical data7ME681. SITRANS F M MAG 80007ME682. SITRANS F M MAG 8000 CT07/2019A5E03071515-AF10Spare parts/AccessoriesAFlow ToolBQualification certificateCUnit conversion tableDParameter listsESizing sensorFCertificates and supportGFeaturesH

Legal informationWarning notice systemThis manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.DANGERindicates that death or severe personal injury will result if proper precautions are not taken.WARNINGindicates that death or severe personal injury may result if proper precautions are not taken.CAUTIONindicates that minor personal injury can result if proper precautions are not taken.NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger will beused. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to propertydamage.Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualified for the specifictask in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualifiedpersonnel are those who, based on their training and experience, are capable of identifying risks and avoidingpotential hazards when working with these products/systems.Proper use of Siemens productsNote the following:WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommended orapproved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be complied with. The information in the relevant documentation must be observed.TrademarksAll names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described.Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in thispublication is reviewed regularly and any necessary corrections are included in subsequent editions.Siemens AGDigital IndustriesPostfach 48 4890026 NÜRNBERGGERMANYDocument order number: A5E03071515 07/2019 Subject to changeCopyright Siemens AG 2019.All rights reserved

Table of contents1234Introduction.71.1Purpose of this documentation.71.2Items supplied .71.3History .81.4Checking the consignment.81.5Security information .81.6Transportation and storage .91.7Notes on warranty .9Safety notes.112.1General safety instructions.112.2Laws and directives.112.3Conformity with European directives.122.4Lithium batteries.122.5Installation in hazardous area .12Description.133.1System components.133.2Operating principle .133.3Design .133.4Benefits .15Installing/Mounting.174.14.1.14.1.24.1.3Sensor installation.18Locating the sensor.18Orienting the sensor.20Mounting the sensor.224.2Potential equalization .254.3Grounding .254.4Cathodic-protected pipes .274.5Potting and direct burial .284.6Transmitter installation .294.74.7.14.7.1.14.7.1.2MAG 8000 CT .30Sealing of MAG 8000 CT .30Verification sealing .30User sealing .31SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF3

Table of contents4.7.24.7.2.14.7.2.256784Installation conditions.32MID option (MI-001) .32PTB K7.2.32Connecting .355.1General safety requirements.365.2Remote version .375.3Power supply.385.4Outputs.405.5Communication modules.415.6Electrical connection PTB K7.2.435.7Connection of add-on modules .44Commissioning .456.1SIMATIC PDM.456.26.2.1Initial commissioning via SIMATIC PDM.45Configuring the device .476.3Setting the basic parameters .526.4Unit selection.576.5Output configuration.576.6Data protection.59Operation.617.1Operation via key and display .617.2Display symbols .627.3Default display information and accessible display menus .637.4Operator menu .667.5Internal data handling.727.6Battery-powered operation.73Service and maintenance .798.1Maintenance.798.2MAG 8000 service guidelines .798.3Replacing transmitter or PCB board .808.4Battery replacement .818.5Power up with battery reset, date and time set up .838.6Verification .848.7Transport.858.8Return procedure .858.9Disposal .86SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF

Table of contents8.9.1910ADiagnostics and Troubleshooting .899.1Fault codes.899.2Built-in functions.919.3Flow simulation .93Technical data .9510.1MAG 8000 water meter .9510.2Sensor.9610.3Transmitter .9710.4Power supply.9810.5Modbus RTU .9910.6Output characteristics .10010.7Meter uncertainty .10510.8FM Fire Service applications (MAG 8000 and MAG 8000 CT) .10710.9MAG 8000 CT (7ME6820) (Revenue program) water meter type approval.10710.10MAG 8000 CT (7ME6820) (Revenue program) MID option (MI-001) .10810.11The effect of temperature MAG 8000 (7ME6810) and MAG 8000 CT (7ME6820) .11010.12Dimensions and drawings .111Spare parts/Accessories.117A.1BCBattery disposal.87Ordering of spare parts .117Flow Tool .119B.1Flow Tool.119B.2Initial commissioning via Flow Tool.119B.3Configuring the device .120B.4Setting the basic parameters .122B.5Unit selection.126B.6Output configuration.129B.7Default display information and accessible display menus .130B.8Internal data handling.130B.9Battery configuration .132Qualification certificate .133C.1Commissioning.133C.2Enabling insulation test .134C.3Uploading the device data to the pc.135C.4Generating the qualification certificate .136SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF5

Table of contentsC.5Result evaluation.138DUnit conversion table .139EParameter lists.141FE.11-99 .141E.2100-199 .142E.3200-299 .144E.4300-399 .147E.5400-499 .150E.6500-599 .150E.7600-799 .152E.8800-899 .157Sizing sensor .161F.1GCertificates and support.163G.1HSizing table DN 25 to 1200 (1" to 48") .161Technical support.163Features .165Index.1716SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF

Introduction1.11Purpose of this documentationThese instructions contain all information required to commission and use the device. Read theinstructions carefully prior to installation and commissioning. In order to use the devicecorrectly, first review its principle of operation.The instructions are aimed at persons mechanically installing the device, connecting itelectronically, configuring the parameters and commissioning it, as well as service andmaintenance engineers.See alsoTechnical support (Page 163)1.2Items supplied SITRANS F M MAG 8000 Standard, MAG8000 CT Siemens Process Instrumentationdocumentation disk containing certificates,and manualsNoteScope of delivery may vary, depending on version and add-ons. Make sure the scope ofdelivery and the information on the nameplate correspond to your order and the delivery note.Inspection1. Check for mechanical damage due to possible improper handling during shipment. Allclaims for damage are to be made promptly to the shipper.2. Make sure the items supplied, and the information on the nameplate corresponds to theordering information.SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF7

Introduction1.5 Security information1.3HistoryThe contents of these instructions are regularly reviewed and corrections are included insubsequent editions. We welcome all suggestions for improvement.The following table shows the most important changes in the documentation compared to eachprevious edition.EditionRemarks07/2019 MAG 8000 Irrigation discontinued and removed11/2018 Update for software version 3.09 Technical data and Appendix C.2 updated05/2014 NMI M 10 approval for MAG 8000 Irrigation10/2012 Primary operation software changed from Flow Tool to PDM (Flow Tool moved toappendix) Qualification Certificate functionality added03/2010 Integration of MAG 8000 for irrigation applications Restructuring of the document1.4Checking the consignment1. Check the packaging and the delivered items for visible damages.2. Report any claims for damages immediately to the shipping company.3. Retain damaged parts for clarification.4. Check the scope of delivery by comparing your order to the shipping documents forcorrectness and completeness.WARNINGUsing a damaged or incomplete deviceRisk of explosion in hazardous areas. Do not use damaged or incomplete devices.1.5Security informationSiemens provides products and solutions with industrial security functions that support thesecure operation of plants, systems, machines and networks.In order to protect plants, systems, machines and networks against cyber threats, it isnecessary to implement – and continuously maintain – a holistic, state-of-the-art industrialsecurity concept. Siemens’ products and solutions constitute one element of such a concept.Customers are responsible for preventing unauthorized access to their plants, systems,machines and networks. Such systems, machines and components should only be connectedto an enterprise network or the internet if and to the extent such a connection is necessary and8SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF

Introduction1.7 Notes on warrantyonly when appropriate security measures (e.g. firewalls and/or network segmentation) are inplace.For additional information on industrial security measures that may be implemented, ity.Siemens’ products and solutions undergo continuous development to make them more secure.Siemens strongly recommends that product updates are applied as soon as they are availableand that the latest product versions are used. Use of product versions that are no longersupported, and failure to apply the latest updates may increase customer’s exposure to cyberthreats.To stay informed about product updates, subscribe to the Siemens Industrial Security RSSFeed 6Transportation and storageTo guarantee sufficient protection during transport and storage, observe the following: Keep the original packaging for subsequent transportation. Devices/replacement parts should be returned in their original packaging. If the original packaging is no longer available, ensure that all shipments are properlypackaged to provide sufficient protection during transport. Siemens cannot assume liabilityfor any costs associated with transportation damages.NOTICEInsufficient protection during storageThe packaging only provides limited protection against moisture and infiltration. Provide additional packaging as necessary.Special conditions for storage and transportation of the device are listed in Technical data(Page 95).1.7Notes on warrantyThe contents of this manual shall not become part of or modify any prior or existing agreement,commitment or legal relationship. The sales contract contains all obligations on the part ofSiemens as well as the complete and solely applicable warranty conditions. Any statementsregarding device versions described in the manual do not create new warranties or modify theexisting warranty.The content reflects the technical status at the time of publishing. Siemens reserves the rightto make technical changes in the course of further development.SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF9

Introduction1.7 Notes on warranty10SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF

2Safety notes2.1General safety instructionsCAUTIONCorrect, reliable operation of the product requires proper transport, storage, positioning andassembly as well as careful operation and maintenance.Only qualified personnel should install or operate this instrument.NoteAlterations to the product, including opening or improper modifications of the product are notpermitted.If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.2.2Laws and directivesGeneral requirementsInstallation of the equipment must comply with national regulations. For example EN 60079-14for the European Community.Instrument safety standardsThe device has been tested at the factory, based on the safety requirements. In order tomaintain this condition over the expected life of the device the requirements described in theseOperating Instructions must be observed.NOTICEMaterial compatibilitySiemens Flow Instruments can provide assistance with the selection of wetted sensor parts.However, the full responsibility for the selection rests with the customer and Siemens FlowInstruments can take no responsibility for any failure due to material incompatibility.SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF11

Safety notes2.5 Installation in hazardous area2.3Conformity with European directivesThe CE marking on the device symbolizes the conformity with the following Europeandirectives:Electromagnetic compatibili‐ty EMC2014/30/EULow voltage directive LVD2014/35/EUAtmosphère explosibleATEX2014/34/EUPressure equipment direc‐tive PED2014/68/EUMeasuring instruments di‐rective MID2014/32/EUDirective of the European Parliament and of the Council on theharmonisation of the laws of the Member States relating to elec‐tromagnetic compatibilityDirective of the European Parliament and of the Council on theharmonisation of the laws of the Member States relating to themaking available on the market of electrical equipment designedfor use within certain voltage limitsDirective of the European Parliament and the Council on theharmonisation of the laws of the Member States relating toequipment and protective systems intended for use in potentiallyexplosive atmospheresDirective of the European Parliament and of the Council on theharmonisation of the laws of the Member States relating to themaking available on the market of pressure equipmentDirective of the European Parliament and the Council on theharmonisation of the laws of the Member States relating to themaking available on the market of measuring instrumentsThe applicable directives can be found in the EU declaration of conformity of the specific device.2.4Lithium batteriesLithium batteries are primary power sources with high energy content designed to provide thehighest possible degree of safety.WARNINGPotential hazardLithium batteries may present a potential hazard if they are abused electrically ormechanically. Observe the following precautions when handling and using lithium batteries: Do not short-circuit, recharge or connect with false polarity. Do not expose to temperatures beyond the specified temperature range. Do not incinerate. Do not crush, puncture or open cells or disassemble. Do not weld or solder to the battery’s body. Do not expose contents to water.2.5Installation in hazardous areaThis device is not approved for use in hazardous areas.12SITRANS MAG 8000Operating Instructions, 07/2019, A5E03071515-AF

3Description3.1System componentsA SITRANS F M MAG 8000 water meter system includes: A transmitter and a sensor. The transmitter is either compact mounted (integral) or remotemounted at a distance of maximum 30 m (100 ft). An internally or externally mounted battery supply or 115 to 230 V AC or 12/24 V AC/DCpower supply with battery backup.Communication solutionsThe following communication modules are available: RS 232/RS 485 Modbus RTU Encoder interface for AMR solutions 3G/UMTS module3.2Operating principleMAG 8000 is a microprocessor-based water meter with graphical display and key for optimumcustomer operation and information on site. The transmitter drives the magnetic field in thesensor, evaluates the flow signal from the sensor, and calculates the volume passing through.It delivers the required information via the integrated pul

SITRANS MAG 8000 Operating Instructions 7ME681. SITRANS F M MAG 8000 7ME682. SITRANS F M MAG 8000 CT 07/2019 A5E03071515-AF Introduction 1 Safety notes 2 Description 3 Installing/Mounting 4 Connecting 5 Commissioning 6 Operation 7 Service and maintena