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S70-250 SPL (AUG 2006)SERVICE PARTS LISTFile:Replaces:Dist:SERVICE MANUAL - Section 70S70-250 SPL/DEC 20013, 3a, 3b, 3cService Parts ListTDSH / GDSH / TDSBROTARY SCREW COMPRESSORSMODELS: 163 through 355Please check www.johnsoncontrols.com for the latest version of this publication.

S70-250 (AUG '06)Page 2TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LISTHOW TO USE SERVICE PARTS LISTThis Service Parts List is for standard Frick TDSH / GDSH / TDSB Rotary Screw Compressors, Models 163 through355. GDSH models are the same as TDSH 163-283 with the exeption of a class 300 suction flange rotor housing.Compressors built with special options, modifications, or conversions are not taken into consideration.This Service Parts List provides identification for detail parts by Figure and Index Number, Item Number and Description. To determine correct replacement, locate item on Figure 1, 2, etc., note index number, refer to correspondingindex number in parts list for item number and description. Quantity per assembly is located in QTY. column. Unit ofmeasure is always “each” unless specified otherwise in Quantity column. When Ref. is in QTY. column, this meansthat the Item Number is for reference only and is not necessarily a service replacement part. Contact Baltimore PartsCenter for more information. REV. (Revision) column tells the level of the engineering drawing used here.The Numerical Parts List can be used to locate a specific item in the Service Parts List. Look for the part byFrick Item Number and it will refer you to the Figure and Index Number where it is located.Abbreviations found in this manual include:A/R. As RequiredN/A. Not AvailableNOTE: PLEASE PROVIDE FRICK ORDER NUMBER, MODEL NUMBER, AND SERIAL NUMBER WHENREQUESTING A QUOTATION OR PLACING AN ORDER. FAILURE TO INCLUDE THIS INFORMATION MAY DELAY PROCESSING OF YOUR REQUEST. MODEL AND SERIAL NUMBER PLATE IS FOUND ON THE ROTORCASING ASSEMBLY.TABLE OF CONTENTSHOW TO USE SERVICE PARTS LIST. 2RECOMMENDED SPARE PARTS - CURRENT DESIGN. 3Figure 1a. Screw Compressor, 163. 4Figure 1b. Screw Compressor, 163. 5Figure 2. Slide Valve/Stop Assembly, 163. 8Figure 3. Slide Valve/Stop Assembly, Handwheel, 163. 10Figure 4a. Screw Compressor, 193. 12Figure 4b. Screw Compressor, 193. 13Figure 5. Slide Valve/Stop Assembly, 193. 16Figure 6. Slide Valve/Stop Assembly, Handwheel, 193. 18Figure 7a. Screw Compressor, 233. 20Figure 7b. Screw Compressor, 233. 21Figure 8. Slide Valve/Stop, 233. 24Figure 9. Slide Valve/Stop, Handwheel, 233. 26Figure 10a. Screw Compressor, 283. 28Figure 10b. Screw Compressor, 283. 29Figure 11. Slide Valve/Stop Assembly, 283. 32Figure 12. Slide Valve/Stop Assembly, Handwheel, 283. 34Figure 13a. Screw Compressor, TDSH 355. 36Figure 13b. Screw Compressor, TDSH 355. 37Figure 14a. Screw Compressor, TDSB 355. 40Figure 14b. Screw Compressor, TDSB 355. 41Figure 15. Slide Valve/Stop Assembly, 355. 44Figure 16. Slide Valve/Stop Assembly, Handwheel, 355. 46Figure 17. Slide Stop Indication Assembly, All Models. 48ADAPTERS - STRAIGHT THREAD TO NPTF. 49FRICK COMPRESSOR OILS. 49FRICK BLUE PAINT. 49

TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LISTS70-250 SPL (AUG '06)Page 3RECOMMENDED SPARE PARTS - CURRENT DESIGNDESCRIPTIONThrust Bearing Kit (1)Complete Bearing KitO-ring and Gasket KitShaft Seal Kit (3)Balance Piston Kit (5)Slide Valve Potentiometer Kit (4)Slide Stop Potentiometer KitCompressor Tool Kit (2)Lip Seal Kit (3)163 TDSH M0557G01534D0523G02111Q0041148534A0122G01—193 TDSH PTIONThrust Bearing Kit (1)Complete Bearing KitO-ring and Gasket KitShaft Seal Kit (3)Balance Piston KitSlide Valve Potentiometer Kit (4)Slide Stop Potentiometer KitCompressor Tool Kit (2)Lip Seal Kit (3)355 G01355 TDSB233 TDSH M0557G03534D0523G02111Q0041148534A0124G01—283 TDSH t design vsOriginal e: When stocking the above, the quantity should be adjusted to meet your individual requirements.(1) Current 283 TDSH Thrust Bearing Kit items are included in Complete Bearing Kit. See page 31 for serialnumber breaks regarding current and original kit.(2) Master Tool Kit 534A0121G01 services all models 163 through 283.(3) Lip Seal Kit items are included in Shaft Seal Kit. For 355 models made prior to lip seal installation(2 Janurary 1994), use Lip Seal Retrofit Kit 534D0768G01, if updating is desired.(4) Can be used when replacing Maury Potentiometer on units shipped prior to 7/90.(5) See page 31 for serial number breaks regarding current and original 283 TDSH Balance Piston Kit.(6) No kit. Order two of 534B0101H28 Bearing.(7) Parts for GDSH compressors are the same as TDSH 163-283 with the exception of the rotor housing.The GDSH has a class 300 suction flange.

S70-250 SPL (AUG '06)Page 4TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LIST23640 42 26 4452 24 25 40513235, 3620 4052 21 224473923 4051 32155544748475556CONTINUED ONNEXT PAGE374128552737Figure 1a. Screw Compressor, 163.

TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LISTCONTINUED FROMPREVIOUS PAGE4545S70-250 SPL (AUG '06)Page 545376293484156NOT SHOWN: 5531 14 13 34 5415 53 12 4330 103217 1633 46184050 40919 3811 4943 408Figure 1b. Screw Compressor, 163.3636

S70-250 SPL (AUG '06)Page 6FIG. 0—41—42ITEMNUMBERTDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LISTQTY.REV.TDSH 163S, Screw Compressor, NewTDSH 163L, Screw Compressor, NewTDSH 163S, Screw Compressor, RebuiltTDSH 163L, Screw Compressor, RebuiltTDSH 163S, Screw Compressor, Handwheel, NewTDSH 163L, Screw Compressor, Handwheel, NewRef.Ref.Ref.Ref.Ref.Ref.YY— Slide Stop Indication Assembly (See Figure 17)— Slide Valve/Stop Assembly (See Figures 2 & 3)534A0082G02 Rotor Pair, TDSH 163S534A0083G02 Rotor Pair, TDSH 163L534D0133G01 Assembly, Casing, Rotor, TDSH 163S534C0194H01Plug, Pipe, 1/4-18 NPTF w/.201" Orifice534D0133G02 Assembly, Casing, Rotor, TDSH 163L534C0194H02Plug, Pipe, 1/4-18 NPTF w/.218" Orifice534E0026C01 Casing, Inlet534E0404C01 Casing, Discharge534D0051C01 Cover, Inlet534C0076C01 Cover, Outlet534C0155C01 Housing, Seal534C0154C01 Spacer, Seal Housing534C0150C01 Sleeve, Distance534B0034H01 Ring, Seal Distance534C0162H01 Plate, Male Bearing Backup534B0097H01 Washer, Male Adjusting534B0095H01 Spacer, Bearing534C0629H01 Plate, Female Bearing Backup534B0290H01 Washer, Female Bearing Adjusting534B0100H01 Plate, Bearing534B0103H01 Washer534C0075C01 Cover, Female Inlet Bore, original (3)534D0496C01 Cover, Female Inlet Bore, current (3)534B0043H01 Piston, Female Balance (3)534B0046C01 Sleeve, Female Balance Piston (3)534B0040H01 Ring, Female (3)534C0281H01 Piston, Male Balance534C0282C01 Sleeve, Male Balance Piston534C0283C01 Cover, Male Inlet Bore111Q0011833 Flange, Male Blank, 1-1/4”959A0057H04 Gasket, Flange534A0662H01 Key, Square534C0701H01 Assembly, Shaft Seal, Rotating Seat534B0004H08 Bearing, Roller534B0004H09 Bearing, Roller534B0101H25 Bearing, Ball, Four Point Contact534B0101H19 Bearing, Ball, Four Point Contact111Q0740738 Capscrew, Socket Head, M12 x 90mm111Q0740739 Capscrew, Socket Head, M12 x 45mm111Q0740743 Capscrew, Socket Head, M16 x 55mm111Q0740742 Capscrew, Socket Head, M16 x 80mm534A0076H01 Capscrew, Socket Head, 3/4-10 x 2"980A0012B61 2Pin, Spring, .187 x 68S02534E0514G01534E0514G02DESCRIPTIONJJ

TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LISTFIG. 4M0557G01534A0122G01DESCRIPTIONPin, Spring, .125 x .500"Pin, Dowel, 5m6 x 12mm (3)Pin, Dowel, 5h8 x 10mm (3)Pin, Dowel, 5h8 x 24mmPin, Dowel, 20 x 70mmPin, Dowel, 20 x 70mm, SpecialWasher, SpringWasher, SpringRing, RetainingRing, RetainingLocknutLockwasherPlug, Pipe, 3/8-18 NPTFPlug, Pipe, 3/4-14 NPTFPlug, EconomizerSpringPlug, O-ring, 1-5/16-12 UNF, Straight ThreadO-ringRecommended Spare Parts/Service Parts KitsComplete Bearing KitThrust Bearing Kit (1)O-ring and Gasket Kit (2)Shaft Seal KitBalance Piston KitCompressor Tool Kit (For Disassembly/Assembly)S70-250 SPL (AUG '06)Page 7QTY.21-22-31221121-211521111111111(1) Thrust Bearing Kit items are included in Complete Bearing Kit.(2) O-ring and Gasket Kit also contains appropriate suction and discharge gaskets.(3) Female balance piston, -sleeve and -ring are deleted beginning with s.n. 1614A and 1926B.Exceptions are 1609A, 1611A, 1613A, and 1925B. Female inlet bore cover changed at the same time.Balance Piston Kit will continue to include these items (except cover) for universal field service. O-ring Kits are unaffected.Factory recommends you maintain unit with Female Balance Piston and related parts intact.REV.

S70-250 SPL (AUG '06)Page 8TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LISTFigure 2. Slide Valve/Stop Assembly, 163.

TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LISTFIG. NTDSH 163 Slide Valve/Stop �39—40—41—42—43—44534D0523G01 Slide Valve Indication Mechanism534B0294H01 Plate, Mounting*534A0263H01 Support, Tubing*534A0046H01 Gasket*534B0501H01 Potentiometer*111Q0451313 Coupling, Flexible*534B0062C01 Box, Cover111Q0740729 Capscrew, Socket Head, M5 x 60mm111Q0740728 Capscrew, Socket Head, M6 x 16mm111Q0940141Lockwasher, 24—25—26—27—28*S70-250 SPL (AUG '06)Page 9534D0523G02CylinderCover, CylinderValve, Slide, TDSH 163SValve, Slide, TDSH 163LStop, Slide, TDSH 163SStop, Slide, TDSH 163LCover, Slide StopCover, Internal CylinderPiston, Slide StopPiston, SpindleAssembly, Spindle, TDSH 163SAssembly, Spindle, TDSH 163LShaft, Potentiometer, TDSH 163SShaft, Potentiometer, TDSH 163LPlate, BackingCollar, ClampSeal, RodSeal, RodRing, GlydCapscrew, Socket Head, M4 x 12mmCapscrew, Socket Head, M12 x ngO-ringO-ringSpring, Unloader, TDSH 163SSpring, Unloader, TDSH 163LRing, RetainingLocknutLocknutLockwasherLockwasherPipe Plug, 3/8-18 NPTFLockwasherSlide Valve Potentiometer Kit (also replaces Maury potentiometer)Item included in O-ring and Gasket Kit. See page 11482Ref.1411114441

TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LIST92930273738 31 12 2332,33 34 23 28 343635 2546,11 23 13 6,1123 19 23 21,22 5 2323 8,16 23 7,151014 393182261NOT SHOWN: 40, 41, 421720,24S70-250 SPL (AUG '06)Page 10Figure 3. Slide Valve/Stop Assembly, Handwheel, 163

TDSH / GDSH / TDSB ROTARY SCREW COMPRESSORSSERVICE PARTS LISTFIG. ��37—38—39DESCRIPTIONTDSH 163 Slide Valve/Stop Assembly, 2B75Valve, Slide, TDSH 163SValve, Slide, TDSH 163LStop, Slide, TDSH 163SStop, Slide, TDSH 163LCover, Slide StopCover, Internal CylinderPiston, Slide StopSeal, RodSeal, RodRing, Glyd, TDSH 163SRing, Glyd, TDSH 163LCapscrew, Socket Head, M12 x 55mmO-ringO-ringO-ringO-ringO-ringO-ringO-ringPin, DowelSpr

This Service Parts List is for standard Frick TDSH / GDSH / TDSB Rotary Screw Compressors, Models 163 through 355. GDSH models are the same as TDSH 163-283 with the exeption of a class 300 suction flange rotor housing. Compressors built with special options, modifications, or conversions are not taken into consideration. This Service Parts List provides identification for detail parts by .File Size: 1MBPage Count: 56