Vickers Vane Pumps V Series - Low Noise Vane Pumps

Transcription

VickersVane PumpsV Series - Low Noise Vane PumpsHigh Performance Intravane PumpsFor Industrial ApplicationsRevised 6/95560

IntroductionVickers offers the most complete line ofhydraulic intravane pumps for industrialapplications. A wide variety of singleand multiple configurations enables youto select the precise pump orcombination best suited for yourapplication. Twelve vane system provides lowamplitude flow pulsations resulting inlow system noise characteristics.Your choice of pump is backed by morethan 70 years of Vickers engineeringand manufacturing skill. Double pumps and thru-drivearrangements save installation spaceand cost by eliminating double shaftextension electric motors or byreducing the number of motors anddrive couplings.PerformanceThese cost–effective pumps providevolumetric efficiencies of more than 90%and sound levels as low as 62 dB(A)with operating pressures to 207 bar(3000 psi).General Description Hydraulic balancing, designed toprevent internally-induced radial shaftand bearing loads, provides long life. Thru-drive models provide valuablecircuit design flexibility, such as havingfixed and variable displacementmodels on a single input drive.Intravane pumps provide longer life,increased productivity and applicationversatility. Extremely low sound levelsare compatible with the most demandingindustrial applications. Sixteen flow displacements and highoperating pressure capabilities provideoptimum selection and single-sourcecapability for your complete range offlow and pressure requirements.Compact size and ease of service allowmaximum equipment design flexibility.Pumps are available in single, doubleand thru-drive configurations. Factory tested cartridge kits providenew pump performance uponinstallation.Features and Benefits High operating pressure capabilities incompact packages provide high powerto weight ratios and lower installedcosts. Low noise characteristics inherent inintravane design enhance operatorcomfort. The cartridge kit design offers fast andefficient field serviceability. Thecartridge is independent of the driveshaft, allowing for easy change of flowcapacity and servicing withoutremoving the pump from its mounting. Inlet and outlet ports can be orientedin four different positions relative toeach other, providing greaterinstallation flexibility and ease ofmachine design.2

Table of ContentsModelMaximumGeometricDisplacementcm3/r (in3/r)RatedSpeedr/minMaximumPressurebar (psi)Single Pumps Installation20V45 (2.8)1800207 (3000) . . . . . . . . . . . . 1925V67 (4.1)1800172 (2500) . . . . . . . . . . . . 2035V121 (7.4)1800172 (2500) . . . . . . . . . . . . 2045V193 (11.7)1800172 (2500) . . . . . . . . . . . . 2067 (4.1) shaft end45 (2.8) cover end67 (4.1) shaft end67 (4.1) cover end121 (7.4) shaft end45 (2.8) cover end121 (7.4) shaft end67 (4.1) cover end193 (11.7) shaft end45 (2.8) cover end193 (11.7) shaft end67 (4.1) cover end193 (11.7) shaft end121 (7.4) cover 018001800172 (2500)207 (3000)172 (2500)172 (2500)172 (2500)207 (3000)172 (2500)172 (2500)172 (2500)207 (3000)172 (2500)172 (2500)172 (2500)172 (2500)Double Pumps Installation2520V2525V3520V3525V4520V4525V4535V. . . . . . . . . . . . 21. . . . . . . . . . . . 22. . . . . . . . . . . . 21. . . . . . . . . . . . 21. . . . . . . . . . . . 21. . . . . . . . . . . . 21. . . . . . . . . . . . 22ThruĆDrive Pumps Installation25VT67 (4.1)1800172 (2500) . . . . . . . . . . . .35VT121 (7.4)1800172 (2500) . . . . . . . . . . . .45VT193 (11.7)1800172 (2500) . . . . . . . . . . . .ThruĆdrive Rear Mountings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24242425 -28Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Model Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 18Installation Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 - 28Optional Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 - 30ISO Pilot Flange Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Torque Loading & Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Foot Mounting Bracket Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Weights & Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Ordering & Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353

Performance Data Single, Double & Thru-Drive Vane PumpsPressure limits, inlet port - bar (psi):MinimumĆ0,17 bar (5" Hg) for antiĆwear oilĆ0,10 bar (3" Hg) for water containing fluids and phosphate estersMaximum1,4 bar (20 psi) all fluidsRange0 to 0,35 bar (0 to 5 psi) all fluidsMaximum continuous pressures in bar (psi), outlet portsModelCodeUsing antiĆwear oil orphosphate ester fluid *Using waterĆinĆoilemulsionsUsing waterglycol fluid20V20V**20V**20V25, 8, 111214138 (2000)207 (3000)159 (2300)138 (2000)69 (1000)69 (1000)69 (1000)69 (1000)138 (2000)159 (2300)159 (2300)138 (2000)25V25VT25**V**25V10, 12, 14, 17, 2112, 14, 17, 2112, 14, 17, 2112, 14, 17, 21172 (2500)172 (2500)172 (2500)172 (2500)69 (1000)69 (1000)69 (1000)69 (1000)159 (2300)159 (2300)159 (2300)159 (2300)35V35VT35**V**35V25, 30, 35, 3825, 30, 35, 3825, 30, 35, 3825, 30, 35, 38172 (2500)172 (2500)172 (2500)172 (2500)69 (1000)69 (1000)69 (1000)69 (1000)159 (2300)159 (2300)159 (2300)159 (2300)45V45VT45**V42, 45, 50, 6042, 50, 6042, 50, 60172 (2500)172 (2500)172 (2500)69 (1000)69 (1000)69 (1000)159 (2300)159 (2300)159 (2300)* A transient (peak) pressure 10% over the continuous pressure rating for 0.5 seconds or less duration is allowed.Speed limitsMinimum speed, all models and fluid combinations . . . . . . . . .Maximum speed - standard models using antiĆwear fluid . . .Standard models using synthetic and waterĆinĆoil emulsions .Models using water glycol fluid . . . . . . . . . . . . . . . . . . . . . . . . . . .* See Vickers brochure #579.600 rpm1800 rpm1200 rpm*1500 rpm*4

Single Pump Model CodeModel Code11F3 - Viton SealsOmit if not required2Series Designation20V - 7 to 45 cm3/r (0.43 to 2.78 in3/r)25V - 33 to 67 cm3/r (2.0 to 4.1 in3/r)35V - 81 to 121 cm3/r (4.9 to 7.4 in3/r)45V - 138 to 193 cm3/r (8.4 to 11.6 in3/r)3235678 910Geometric Displacement47Rated capacity (USgpm) at 1200 rpm,6,9 bar (100 psi)FrameSize20VPilot DesignationOmit - Standard pilotS - SAE per ISO 3019/1 (SAE J744)(N/A on 20V pump).M - Metric per ISO 3019/2 100A2HWcodes (N/A on 20V 8511.75Port ConnectionsA - SAE 4-bolt flange6Port Connection ModifierOmit - Inch thread port connection(4-bolt flange)MMetric port connection(4-bolt flange - N/A on 20V)12MountingOmit - Flange mountingF - Foot 6011ShaftsStd. Pilot ShaftsModelStr.KeyHD Str.KeySpline11N/A861511120V25V thru 45V“S” SAE Pilot & “M” MetricISO Pilot ShaftsModelStr. HD Str. Metric Str.Key KeyKey Spline25VS - 45VS 20225VM - 45VM N/A9203N/AN/A 297292N N/AOutlet Postions(Viewed from cover end of pump)A - Opposite inlet portB - 90 CCW from inletC - Inline with inletD - 90 CW from inlet10Design11Rotation(Viewed form shaft end of pump)L - Left hand for counterclockwiseR - Right hand for clockwise12Special Suffix167 - 2-bolt, 5.00” dia. pilot(25V only - N/A for VS or VMmodels)Note: For options other than listed in the model code, i.e. shafts, ports, displacementsand mountings, contact your Vickers representative.5

Double Pump Model CodeModel Code11F3 - Viton SealsOmit if not required2Series DesignationDisplacements cm3/r (in3/r)ModelShaft End2520V 33 - 67(2.0 - 4.1)2525V 33 - 67(2.0 - 4.1)3520V 81 - 121(4.9 - 7.4)3525V 81 - 121(4.9 - 7.4)4520V 138 - 193(8.4 - 11.8)4525V 138 - 193(8.4 - 11.8)4535V 138 - 193(8.4 - 11.8)3Cover End7 - 45(0.45 - 2.8)33 - 67(2.0 - 4.1)7 - 45(0.45 - 2.2)33 - 67(2.0 - 4.1)7 - 45(0.45 - 2.2)33 - 67(2.0 - 4.1)81 - 121(4.9 - 7891011121310 Port Orientation(Viewed from cover end of pump)All series except 2525V & 4535V6With No.1 outlet opposite inlet:AA - No. 2 outlet 135 CCW from inletAB - No. 2 outlet 45 CCW from inletAC - No. 2 outlet 45 CW from inletAD - No. 2 outlet 135 CW from inletWith No.1 outlet 90 CCW from inlet:BA - No. 2 outlet 135 CCW from inletBB - No. 2 outlet 45 CCW from inletBC - No. 2 outlet 45 CW from inletBD - No. 2 outlet 135 CW from inletWith No.1 outlet inline with inlet:CA - No. 2 outlet 135 CCW from inletCB - No. 2 outlet 45 CCW from inletCC - No. 2 outlet 45 CW from inletCD - No. 2 outlet 135 CW from inletWith No.1 outlet 90 CW from inlet:DA - No. 2 outlet 135 CCW from inletDB - No. 2 outlet 45 CCW from inletDC - No. 2 outlet 45 CW from inletDD - No. 2 outlet 135 CW from inletPort Connection ModifierOmit - Inch thread port connection(4-bolt flange)MMetric port connection(4-bolt flange)7Geometric Displacement Cover End PumpRated capacity (USgpm) at 1200 rpm,6,9 bar (100 psi)FrameSize**20V**25V4535VGeometric Displacement Shaft End PumpRated capacity (USgpm) at 1200 rpm,6,9 bar (100 psi)45 Port ConnectionsA - SAE 4-bolt flangePilot DesignationOmit - Standard pilotS - SAE per ISO 3019/1 (SAE J744)(N/A on 2525V)M - Metric per ISO 3019/2 100A2HW(N/A on 1.92.22.52.82.02.52.83.44.14.95.96.87.4Series 2525V & 4535VWith No.1 outlet opposite inlet:AA - No. 2 outlet opposite inletAB - No. 2 outlet 90 CCW from inletAC - No. 2 outlet inline with inletAD - No. 2 outlet 90 CW from inletWith No.1 outlet 90 CCW from inlet:BA - No. 2 outlet opposite inletBB - No. 2 outlet 90 CCW from inletBC - No. 2 outlet inline with inletBD - No. 2 outlet 90 CW from inletWith No.1 outlet inline with inlet:CA - No. 2 outlet opposite inletCB - No. 2 outlet 90 CCW from inletCC - No. 2 outlet inline inletCD - No. 2 outlet 90 CW from inletWith No.1 outlet 90 CW from inlet:DA - No. 2 outlet opposite inletDB - No. 2 outlet 90 CCW from inletDC - No. 2 outlet inline with inletDD - No. 2 outlet 90 CW from inletMountingOmit - Flange mountingF - Foot mounting89ShaftStd. Pilot ShaftsModel25**V - 45**VStr. HD Str.KeyKey186Spline“S” SAE Pilot & “M” MetricISO Pilot ShaftsModelStr. HD Str. Metric Str.Key KeyKey Spline25**VS - 45**VS 20225**VM - 45**VM N/A203N/ANote: For options other than listed in the model code, i.e. shafts, ports,displacements and mountings, contact your Vickers iewed form shaft end of pump)L - Left hand for counterclockwiseR - Right hand for clockwise13Special Suffix167 - 2-bolt, 5” dia. pilot(25**V only - N/A for VS or VM models)6

Thru-Drive Pump Model CodeModel Code11F3 - Viton SealsSeries Designation7Rear Pump MountingSAE (ISO 3019/1) 2-boltABCBP -4Pilot Designation(Rated capacity (USgpm) at 1200 rpm,6,9 bar (100 11Port ConnectionsThru-Drive Coupling2 - Coupling with pump (included)PumpSeries**VTATail shaft pumpRequirementsSAE “A” size w/30 involutespline, 9T 16/32 D.P.SAE “B” size w/30 involutespline, 13T 16/32 D.P.SAE “C” size w/30 involutespline, 14T 12/24 D.P.**VTC9ShaftSAE Str. ISO Str. SAE HD Str.Model KeyKeySpline Key25VT35VT45VT202N/AN/A292N292N292N1210Port Connection Modifier**VTBGeometric DisplacementFrameSize25VT5Omit - Inch thread port connection(4-bolt flange)MMetric port connection(4-bolt flange)8SAE “A”SAE “B”SAE “C” (35VT & 45VT only)SAE “B” to mountPVE12/19/21 piston pumpM - Metric per ISO 3019/2 100A2HWS - Standard pilot per ISO 3019/1(SAE J744)54A - SAE 4-bolt flange25VT - 33 to 67 cm3/r (2.0 to 4.1 in3/r)35VT - 81 to 121 cm3/r (4.9 to 7.4 in3/r)45VT - 138 to 193 cm3/r(8.4 to 11.8 in3/r)336Omit if not required2229729729713Outlet Postions(Viewed from cover end of pump)A - Opposite endB - 90 CCW from inletC - Inline with inletD - 90 CW from inlet11Thru-Drive Adapter Orientation(Viewed from cover end of pump)SAE - A AdaptorA - Rotate 45 CW with respect topump mounting flangeB - Rotate 45 CCW with respect topump mounting flangeSAE - B, BP or C adaptorA - Inline with pump mounting flangeB - Rotate 90 with respect to pumpmounting flange12Design13Rotation(Viewed form shaft end of pump)L - Left hand for counterclockwiseR - Right hand for cl

Vane Pumps V Series - Low Noise Vane Pumps. 2 Introduction Vickers offers the most complete line of hydraulic intravane pumps for industrial applications. A wide variety of single and multiple configurations enables you to select the precise pump or combination best suited for your application. Your choice of pump is backed by more than 70 years of Vickers engineering and manufacturing skill .