Pumps & Compressors - Operation , Maintenance .

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Training Course :Pumps & Compressors : Operation, Maintenance & TroubleshootingOne Weeks Training Course InUAE , Dubai , Cityseason Suites HotelAs Under Details :Mohammad IssaExternal Training Coordinator0096597535000Tel. : 00965 22610021 ‐ 99600277 , Fax : 00965 22630021Email : info@abarsolutions.com , Website : www.abarsolutions.com

Abar Solutions Petroleum Consultancy & Training Qualified From KPC Training & Consulting Services ProviderAbar Solutions Petroleum Consultancy Invite Your Employees To Participate With Us In SpecialTraining Course As Under Details :Pumps & Compressors : Operation , Maintenance &TroubleshootingCourse NameCodeME002Period5 02/2015(Arabic22/03/201526/03/2015UAE - Dubai - Cityseason&26/04/201530/04/2015Suites HotelEnglish)24/05/201528/05/2015Fees (KD)1750 KD** The Fees Includes : Lecturer , Training Material , Training Room With One Coffee Break Daily , Certificate OfAttendance In Last Day Training Course **Course Introduction Maximum efficiency , reliability , and longevity of compressors , pumps , and bearings are ofgreat concern to many industries , These objectives can only be achieved by understanding thecharacteristics , selection criteria , sizing calculations , sealing arrangements , common problems ,repair techniques , as well as their preventive and predictive maintenance , This training sessionis a MUST for those who use this equipment , It covers how compressors and pumps operate andprovides the guidelines and rules that must be followed for their successful application , Theirbasic design , specification and selection criteria , sizing calculations as well as all maintenanceissues including vibration analysis , and used oil analysis are discussed in detailCourse Objectives To provide a comprehensive understanding of the various types of compressors , pumps , andbearings so participants can specify , select , size , commission and maintain compressors andpumps for their applications , To achieve reduced capital , operating and maintenance costsalong with increase in efficiency , And you will be able to :Tel. : (965) 22610021 , (965) 99600277Fax : (965) 22630021Email : info@abarsolutions.com , abar‐solutions@hotmail.comWsite : www.abarsolutions.com2

Abar Solutions Petroleum Consultancy & Training Qualified From KPC Training & Consulting Services Provider Size and select out of the various types of dynamic and positive displacement compressorsand pumps using the performance characteristics and the selection criteria that you learn inthe course Carry out diagnostic testing and inspection of critical components with the knowledge ofcommon failure modes of compressors and pumps by applying advanced fault detectiontechniques Select bearings and lubrication , pump and compressor sealing arrangements , meetcommissioning requirements , conduct vibration and used oil analyses , troubleshoot ,provide predictive and preventive maintenance , enhance reliability , and reduce cost Determine the maintenance required to minimize compressor and downtime , pumpoperating cost and maximize their efficiency , reliability , and useful life Gain a thorough understanding of compressor surge and surge prevention systems Understand all the causes of failures in compressors and pumps Determine all the design features that improve the efficiency and reliability of allcompressors and pumps Design different types of compressor and pumping systems Gain a thorough understanding of the various types of sealing arrangements used incompressors and pumpsWho Should Attend ? Process operator , design operator , plant operator , project operator , piping operator ,maintenance operator , water treatment plant operator s , facility operator and technicians andtechnologists , It will be of great interest to chemical process industries , oil and gas industries ,manufacturing plants , power generation plants , defence establishment , and others industriesand organizations that must use compressors and pumpsCourse Content & Outline Gas Laws and Compression PrinciplesTel. : (965) 22610021 , (965) 99600277Fax : (965) 22630021Email : info@abarsolutions.com , abar‐solutions@hotmail.comWsite : www.abarsolutions.com3

Abar Solutions Petroleum Consultancy & Training Qualified From KPC Training & Consulting Services Provider Introduction , symbols , compressor operation , first law of thermodynamics , second law ofthermodynamics Ideal or perfect gas laws , Boyle’s law , Charles’ law , Amonton’s law , Dalton’s law , Amagat’s law ,Avogrado’s law Heat and work , property relationships , perfect gases , imperfect gases Vapor pressure , partial pressures , critical conditions , gas mixtures , the mole Volume percent of constituents , molecular weight of a mixture , specific gravity and partialpressure , specific heats Pseudo‐critical conditions and compressibility , weight‐basis items , compression cycles ,compressor polytropic efficiency. Compressor power requirement , compressibility correction , multiple staging Compressor volumetric flow rate , cylinder clearance and volumetric efficiency , cylinder clearanceand compression efficiency , Appendix A Compressor Types and Applications Introduction, positive displacement compressors Rotary compressors, rotary lobe compressors, rotary vane compressors, rotary screw compressors,rotary liquid ring compressors Reciprocating compressors Dynamic compressors, centrifugal compressors, principle of operation of centrifugal compressors,centrifugal single‐stage (low ratio) compressors, centrifugal single stage integral gear compressors,centrifugal multi‐stage horizontally split compressors, centrifugal multi‐stage with side loadscompressors, centrifugal multi‐stage (barrel) compressors, centrifugal multi‐stage integral gearcompressors Axial flow compressors, axial horizontally‐split compressors Compressors Compressor types: positive displacement (reciprocating and rotary), and dynamic (centrifugal andTel. : (965) 22610021 , (965) 99600277Fax : (965) 22630021Email : info@abarsolutions.com , abar‐solutions@hotmail.comWsite : www.abarsolutions.com4

Abar Solutions Petroleum Consultancy & Training Qualified From KPC Training & Consulting Services Providerrotary), compressor operation, gas laws Compressor performance measurement, inlet conditions, compressor performance, energyavailable for recovery. Positive displacement compressors, reciprocating compressors, trunck piston compressors, slidingcrosshead piston compressors, diaphragm compressors, bellows compressors Rotary compressors, rotary screw compressor, lobe type air compressor, sliding vane compressors,liquid ring compressors Dynamic compressors, centrifugal compressors, axial compressors Air receivers, compressor control, compressor unloading system Intercoolers and aftercoolers, filters and air intake screens Preventive maintenance and housekeeping Performance of Positive Displacement Compressors Compressor performance, positive displacement compressors Reciprocating compressor rating, reciprocating compressor sizing Capacity control, clearance pockets, compressor performance Reciprocating compressors, compressor valve. Reciprocating compressor leakage, screw compressor leakage Reciprocating Compressors Introduction, crankshaft design, bearings and lubrication systems Connecting rods, crossheads, frames and cylinders, compressor cooling Pistons, piston and rider rings, valves, piston rods, packings Cylinder lubrication, distance pieces Reciprocating Air Compressors Troubleshooting and Maintenance Introduction, location, foundation, air filters and suction lines Air‐receiver location and capacity, starting a new compressor Lubrication, non‐lubricated cylinders, valves, piston ringsTel. : (965) 22610021 , (965) 99600277Fax : (965) 22630021Email : info@abarsolutions.com , abar‐solutions@hotmail.comWsite : www.abarsolutions.com5

Abar Solutions Petroleum Consultancy & Training Qualified From KPC Training & Consulting Services Provider Intercoolers and aftercoolers, cleaning, packing Diaphragm Compressors Introduction , theory of operation, compressor design Materials of construction, accessories, cleaning and testing Applications, automotive air bag filling, petrochemical industries Limitations, installation and maintenance Diaphragm compressor specification Rotary Screw Compressors and Filter Separators Twin‐screw machines, compressor operation, applications of rotary screw compressors Dry and liquid injected compressors, operating principles, flow calculation Power calculation, temperature rise, capacity control, mechanical construction Industry experience, maintenance history, performance summary Oil‐flooded single‐screw compressors Selection of modern reverse‐flow filter separators, conventional filter‐separators and self cleaningcoalescers, removal efficiencies, filter quality. Selection of the most suitable gas filtration equipment, evaluation of the proposed filtrationconfiguration, life‐cycle‐cost calculations, conclusions. Coke fuel, Introduction, Properties and Usage, Other coking processes Straight Lobe Compressors Applications , operating characteristics , operating principle Pulsating characteristics, noise characteristics, torque characteristics Construction, rotors, casing, timing gears, bearings Staging, higher compression ratios, power reduction, installation Recent Developments in Liquid/Gas Separation Technology Introduction Removal mechanismsTel. : (965) 22610021 , (965) 99600277Fax : (965) 22630021Email : info@abarsolutions.com , abar‐solutions@hotmail.comWsite : www.abarsolutions.com6

Abar Solutions Petroleum Consultancy & Training Qualified From KPC Training & Consulting Services Provider Liquid/gas separation technologies9 Gravity separators9 Centrifugal separators9 Mist eliminators9 Filter vane separators9 Liquid/gas coalescers9 Selection of liquid/gas separation equipment Formation of fine aerosols Ratings and sizing of separation equipment Dynamic Compressors Technology Introduction Centrifugal compressors technology Axial compressors overview Centrifugal and Axial Compressors Principle of operation of centrifugal and axial flow compressors, characteristics of centrifugal andaxial flow compressor Surging, choking, bleed valves, variable stator vanes, inlet guide vanes Centrifugal Compressors – Components, Performance Characteristics, Balancing, Surge PreventionSystems and Testing Introduction Casing Configuration Construction features9 Diaphragms9 Interstage seals9 Balance piston seals9 Impeller ThrustTel. : (965) 22610021 , (965) 99600277Fax : (965) 22630021Email : info@abarsolutions.com , abar‐solutions@hotmail.comWsite : www.abarsolutions.com7

Abar Solutions Petroleum Consultancy & Training Qualified From KPC Training & Consulting Services Provider Performance Characteristics9 Slope of the centrifugal compressor head curve9 Stonewall9 Surge9 Off‐design Operation Rotor Dynamics & Rotor Balancing Surge Prevention Systems Surge Identification Liquid Entrainment Instrumentation Cleaning Centrifugal Compressors Appendix A (Boundary Layer) Definition Description of the Boundary Layer Compressor Auxiliaries, Off‐Design Performance, Stall, and Surge Introduction Compressor auxiliaries Compressor off‐design performance, low rotational speeds, high rotational speeds Performance degradation Dynamic Compressors Performance Description of a centrifugal compressor, centrifugal compressor types Compressors with horizontally‐split casings, centrifugal compressors with vertically‐split casings,compressors with bell casings, pipeline compressors Performance limitations, surge limit, stonewall, prevention of surge Anti‐surge control systems Compressor Seal SystemsTel. : (965) 22610021 , (965) 99600277Fax : (965) 22630021Email : info@abarsolutions.com , abar‐solutions@hotmail.comWsite : www.abarsolutions.com8

Abar Solutions Petroleum Consultancy & Training Qualified From KPC Training & Consulting Services Provider Introduction, the supply systems, the seal housing system, the atmospheric draining system, theseal leakage system, the drainer, the vent system, the degassing tank, the supply system, the sealhousing system Gas seals, liquid seals, liquid bushing seals, contacts seals, restricted bushing seals, seal supplysystems, flow through the gas side contact seal, flow through the atmospheric side bushing seal,flow through the seal chamber, seal liquid leakage system Dry Seals, Advanced Sealing Mechanisms and Magnetic Bearings Introduction, background, dry seals, operating principles, operating experience, problems andsolutions, upgrade developments of dry seals, prevention of dry gas seal failures by gasconditioning, need for training, minimizing the risk of sealing problems Magnetic bearings, operating principles, operating experience and benefits, problems andsolutions, development efforts, thrust‐reducing seals, integrated designs Compressor System Calculations Calculations of air leaks from compressed‐air systems, annual cost of air leakage Centrifugal compressor power requirement Compressor selection, calculations of air system requirements Characteristics of reciprocating compressors, blowers Selection of compressor drive Selection of air distribution system, water cooling requirements for compressors Sizing of compressor system components, sizing of air receiver Calculations of receiver pump‐up time Workshop – Case Studies With the guidance of the instructor, perform the following activities :9 Design and select different compressor systems for the Oil and Gas industry.9 Design and select different compressor systems for the Power Generation industry PumpsTel. : (965) 22610021 , (965) 99600277Fax : (965) 22630021Email : info@abarsolutions.com , abar‐solutions@hotmail.comWsite : www.abarsolutions.com9

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Pump definition, pump categories: dynamic and displacement (reciprocating and rotary) Centrifugal Pumps Centrifugal pumps: theory of operation of a centrifugal pump,