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CR SFTY: 99900313: 199810122-1Section 2. CRANE COMPONENT IDENTIFICATIONCOMPONENT IDENTIFICATIONKnow the components of your crane. Doing so willaid in the communication of problems tomaintenance personnel as well as provide immediatereference during an emergency situation.Refer to the illustrations provided in this section.Determine the type of crane specific to youroperation and study the illustrations of mainassemblies and hydraulic components. Thisreference is to IMT cranes specifically and shouldnot be considered universal. There are variancesbetween different crane models and the illustrationsshould be used as reference and compared to theactual equipment in use.NOTE 1.THERE MAY BE MORE THAN ONE EXTENSIONBOOM AND THEY WILL BE IN NUMERICAL ORDERSUCH AS 2ND STAGE OR 3RD STAGE EXTENSIONBOOMS.Figure B-1. Telescoping Crane - Major AssembliesNOTE 1.ROTATION SYSTEMS WILL VARY DEPENDING ONTHE CRANE MODEL. WORM GEAR SYSTEM ISSHOWN.NOTE 2.EXTENSION BOOM CYLINDERS MAY BEINTERNALLY MOUNTED OR EXTERNALLYMOUNTED, DEPENDING ON THE CRANE MODEL.Figure B-2. Telescoping Crane - Hydraulic Components

CR SFTY: 99900313: 201112302-2NOTE 1.STABILIZER DESIGN MAY VARY DEPENDING ON THECRANE MODEL.NOTE 2.EXTENSION BOOMS MAY NUMBER MORE THAN 3AND WILL BE IN NUMERICAL ORDER SUCH AS 4TH,5TH AND 6TH STAGE EXTENSION ILIZERFigure B-3. Articulating Crane - Major AssembliesNOTE 1.CYLINDER MAY BE INTERNALLY OR EXTERNALLYMOUNTED DEPENDING ON THE CRANE MODEL.NOTE 2.“FIGURE-4 FOLDING” ARTICULATING CRANESUTILIZE TWO INNER BOOM CYLINDERS WHILEMOST ARTICULATING CRANES USE ONE INNERBOOM CYLINDER.NOTE 3.HYDRAULIC CONTROLS ARE NORMALLY PRESENTON BOTH SIDES OF CRANE BASE. REMOTECONTROLS MAY ALSO BE USED.POWER OUT STABILIZER CYLINDER(SEE NOTE 1)POWER DOWN STABILIZER CYLINDERFigure B-4. Articulating Crane - Hydraulic Components

CR SFTY: 99900313: IPTIONROTATION MOTORHYDRAULIC BRAKEDRIVE GEARUPPER DRIVE GEAR BUSHINGLOWER DRIVE GEAR BUSHINGDRIVE GEAR GREASE PLATEINTERMEDIATE GEARPINION GEARUPPER PINION GEAR BUSHINGLOWER PINION GEAR BUSHINGINTERMEDIATE GEAR THRUST BEARINGTURNTABLE GEAR BEARINGFigure B-5. Typical Gear Train Configuration

CR SFTY: 99900313: 199810122-4

CR SFTY: 99900313:201112233-1SECTION 3. DECALSDECAL PLACEMENT-TELESCOPINGCRANESThe positioning of decals on a telescoping crane isusually similar between varying models. Figure C-1illustrates common positioning of decals used ontelescoping cranes.ITEM DECAL DESCRIPTIONQTY SEE -MANUAL STABGREASE WEEKLY-LEFT ARROWGREASE WEEKLY-RIGHT ARROWSUCTION LINERETURN LINECAUTION-DO NOT WASH/WAXROTATE CRANE/GREASECRANE MODEL NUMBERDANGER-ELECTROCUTIONWARNING-UNTRAINED OPERDANGER-OPERATIONWARNING-TWO BLOCKINGWARNING-HOIST PERSONNELWARNING-STAB STAND CLRDANGER-ELECTROCUTIONWARNING-OPER 5.26.27.28.29.30.31.32.WARN-CRANE LDLINE (TRUCK)IMT DIAMONDWARNING-OPERN RESTRICTDANGER-RC ELECTRO-LGDANGER-ROTATING DRIVELINECONTACT IMTCAUTION-OIL LEVELANGLE CHART- RIGHT SIDEANGLE CHART-LEFT SIDECAPACITY CHARTLUBRICATE WORM GEARDANGER-RC ELECTRO-HANDLEWARNING-FALL MNL BOOMHYD OIL RECOMMENDATIONSTABILIZER-FULLY A1-35A1-36NOTEPLACEMENT OF A HAZARD WARNING DECALMUST BE IN A POSITION WHICH IS EASILYVISIBLE TO THE PERSON RESPONSIBLE FORTAKING THE APPROPRIATE ACTION WHICH THATDECAL ADDRESSES.ITEM NUMBERLOCATION6,9,10,11,12,13,1 AT OR NEAR REMOTE CONTROL6, 20, 21, 23, 24, HANDLE STORAGE POINT271,14ONE ON EACH STABILIZER15,187ONE ON EACH SIDE OF THE CARRIERVEHICLEAT TURNTABLE GREASE ZERK2,3AT ALL GREASE ZERKS5ON RESERVOIR AT RETURN LINE4ON RESERVOIR AT SUCTION LINE29ON REMOTE CONTROL HANDLE3031AT OR NEAR MANUAL EXTENSIONBOOM RETENTION MECHANISMON OR NEAR HYD OIL RESERVOIR22AT OR NEAR DRIVELINE28ON WORM GEAR COVER32ON EACH STABIILZER ARM AT FULLEXTENSIONFIGURE C-1. DECAL LOCATIONS ON TELESCOPING CRANES

CR SFTY: 99900313:201112233-2DECAL PLACEMENT -ARTICULATINGCRANESThe positioning of decals on an articulating crane isusually similar between varying models. Figure A1-2illustrates common positioning of decals used onarticulating cranes using remote controls. Decalsspecific to remote controls will not be used onmanually controlled cranes.ITEM DECAL .35.QTY SEE FIG.IMT DIAMOND2SET UP/STOW INSTRUCTIONS 1GREASE WEEKLY-LEFT ARROW ARGREASE WEEKLY-RIGHT ARROWARSUCTION LINE1RETURN LINE1CRANE MODEL NUMBER2CAUTION-DO NOT WASH/WAX 1ROTATE D OPER2WARNINGOPERATION2WARNING-STAB STAND CLEAR 2DANGER-ELECTROCUTION4WARNING-OPER CONDITIONS 2WARNINGOPER RESTRICTIONS 2DANGER-STOW/UNFOLDING2DANGER-ROTATING DRIVELINE 1CONTACT IMT1CAUTION-OIL LEVEL2CAPACITY CHART2STREET SIDE CONTROLS1CURB SIDE CONTROLS1STABILIZER CONTROLS SS1STABILIZER CONTROLS CS1CRANE ROTATION ALIGNMENT 1DANGER-RC ELECTRO-LG2DANGER-RC ELECTRO-HNDL 1WARNING-TWO BLOCKING2WARN-CRANE -LINE (TRUCK)4WARNING-HOISTING PERSON 2WARNING-FREEFALL MNL BOOM 1HYD OIL RECOMMENDATION1STABILIZER-FULLY DEPLOYED 2NOTEPLACEMENT OF A HAZARD WARNING DECALMUST BE IN A POSITION WHICH IS EASILYVISIBLE TO THE PERSON RESPONSIBLE FORTAKING THE APPROPRIATE ACTION WHICH THATDECAL -25A1-7A1-9A1-151-16A1-17A1-22A1-35A1-36IT EM NUM BERL OC A T ION2,8,10,11,12,15,17, 18, 20, 2128, 30, 31, 3213A T OR NEA R THE NORMA LOPERA TING STA TIONS14,319ONE ON EA CH SIDE OF THE CA RRIERV EHICLEA T TURNTA BLE GREA SE Z ERK3,4A T A LL GREA SE Z ERKS6ON RESERV OIR A T RETURN LINE5ON RESERV OIR A T SUCTION LINE29ON REMOTE CONTROL HA NDLE3334A T OR NEA R MA NUA L EXTENSIONBOOM RETENTION MECHA NISMON OR NEA R HY D OIL RESERV OIR19A T OR NEA R DRIV ELINE27A LIGNED ON MA ST A ND BA SE35ON EA CH STA BIILZ ER A RM A T FULLEXTENSIONONE ON EA CH STA BILIZ ERFIGURE C-2. DECAL LOCATIONS ON ARTICULATING CRANES

CR SFTY: 99900313:201112233-3“DANGER” DECAL DESCRIPTIONSAll operators must familiarize themselves with the“DANGER” decals shown in this section. Yourequipment may have additional safety decals that arenot described here. Any safety decals affixed toyour equipment must be identified, read andunderstood.The materials and adhesives used in the productionof these decals were designed for maximumdurability, adhesion and legibility. Nevertheless, if adecal (including capacity chart) becomes damaged orillegible, replace it at your earliest opportunity. If acrane is repaired or repainted, replace all decalsbefore the crane is put back into service. Individualdecals as well as complete decal kits are availablefrom IMT.Shown in the following figures are the safety decalsused on IMT cranes. They are shown here as an aidin their identification with an explanation of theirpurpose, where they are placed on the crane and thenormal quantity used on each crane. All decals areshown half-size.Figure C-3DECAL: Electrocution HazardPART NUMBER: 70392813FUNCTION: To inform the operator of thehazard associated with contact or proximityto electrical lines, the possibleconsequences should the hazard occur, andhow to avoid the hazard.WHERE USED: Articulating cranesPLACEMENT: At or near the operator’scontrol station(s).QUANTITY: 2DANGERElectrocution HazardCrane is not insulatedNEVER approach or contact power lineswith any part of this equipment or load.Keep 50 feet away from any power line ifvoltage is not known.Keep 20 feet away from any power line350 kilovolts or less.Account for swaying motion of power line,equipment, and load line.Follow OSHA 29CFR 1926.1400.Death or serious injury will result fromapproaching or contacting a power line.70392813Figure C-4DECAL: Electrocution HazardPART NUMBER: 70394444FUNCTION: To inform the operator of thehazard associated with contact or proximityto electrical lines, the possibleconsequences should the hazard occur, andhow to avoid the hazard.WHERE USED: Service body mountedTelescoping Cranes - remote controls.PLACEMENT: At or near the remote controlhandle storage point.QUANTITY: 1DANGERElectrocution HazardCrane is not insulatedNEVER approach or contact power lineswith any part of this equipment or load.Keep 50 feet away from any power line ifvoltage is not known.Keep 20 feet away from any power line350 kilovolts or less.Account for swaying motion of power line,equipment, and load line.Follow OSHA 29CFR 1926.1400.Death or serious injury will result fromapproaching or contacting a power line.70394444

CR SFTY: 99900313:201112233-4DANGERElectrocution HazardNever approach this vehicle or theload if it is near power lines.Death or serious injury will result fromtouching or being near this vehicle if itbecomes charged.70392865Figure C-5DECAL: Electrocution HazardPART NUMBER: 70392865FUNCTION: To inform the operator and otherpersonnel in the work area of the hazard associatedwith contact or proximity to electrical lines, thepossible consequences should the hazard occur, andhow to avoid the hazard.WHERE USED: Articulating cranesPLACEMENT: On all four sides of the carrier vehicle.QUANTITY: 4Figure C-6DECAL: Electrocution HazardPART NUMBER: 70394445FUNCTION: To inform the operator and otherpersonnel in the work area of the hazard associatedwith contact or proximity to electrical lines, thepossible consequences should the hazard occur, andhow to avoid the hazard.WHERE USED: Service body mounted TelescopingCranes - remote controlsPLACEMENT: On all four sides of the carrier vehicle.QUANTITY: 4DANGERElectrocution HazardNever approach this vehicle or theload if it is near power lines.Death or serious injury will result fromtouching or being near this vehicle if itbecomes charged.70394445

CR SFTY: 99900313:Figure C-7201112233-5DANGERDECAL: Electrocution Hazard-RemoteControl OperationPART NUMBER: 70392889Electrocution HazardFUNCTION: To inform the operator andother personnel in the work area of the lackof protection from electrocution afforded bythe remote control handle, the possibleconsequences of the crane becomingelectrically charged, and how to avoid thehazard.Tethered remote control is not insulated.Never allow this vehicle, equipment or load tobecome charged while you are holding thiscontrol.Death or serious injury will result from touchingthis control if this vehicle becomes charged.70392889WHERE USED: Articulating cranes - remotecontrolsPLACEMENT: If crane is equipped withmanual control(s) in addition to remotecontrols, placed at or near the operator’smanual control station(s). If crane isequipped with remote controls only, placedat remote control handle storage point.Figure C-8DECAL: Electrocution Hazard-RemoteControl OperationQUANTITY: 2 or 1 if only with remotecontrols.PART NUMBER: 70394446FUNCTION: To inform the operator andother personnel in the work area of the lackof protection from electrocution afforded bythe remote control handle, the possibleconsequences of the crane becomingelectrically charged, and how to avoid thehazard.DANGERElectrocution HazardTethered remote control is not insulated.Never allow this vehicle, equipment orload to become charged while you areholding this control.Death or serious injury will result fromtouching this control if this vehiclebecomes charged.PLACEMENT: At or near the remote controlhandle storage point.70394446Figure C-9QUANTITY: 1DANGERElectrocution HazardTethered remote control is not insulated.Never allow this vehicle, equipment orload to become charged while you areholding this control.Death or serious injury will result fromtouching this control if this vehiclebecomes charged.70394447DANGERElectrocution HazardWHERE USED: Service body mountedTelescoping Cranes - remote controls70392862Tethered remote control is not insulated.Never allow this vehicle, equipment or loadto become charged while you are holdingholding this control.Death or serious injury will result from touchingthis control if this vehicle becomes charged.Figure C-10DECAL: Electrocution Hazard-Remote ControlOperationDECAL: Electrocution Hazard-Remote ControlOperationPART NUMBER: 70392862PART NUMBER: 70394447FUNCTION: To inform the operator of the lack ofprotection from electrocution afforded by the remotecontrol handle, the possible consequences of thecrane becoming electrically charged, and how toavoid the hazard.FUNCTION: To inform the operator of the lack ofprotection from electrocution afforded by the remotecontrol handle, the possible consequences of thecrane becoming electrically charged, and how toavoid the hazard.WHERE USED: Articulating cranes - RemoteControlsWHERE USED: Service body mounted TelescopingCranes - Remote ControlsPLACEMENT: On the hand held controller.PLACEMENT: On the hand held controller.QUANTITY: 1QUANTITY: 1

CR SFTY: 99900313:201112233-6Figure C-11DECAL: Stabilizer Foot Crushing HazardPART NUMBER: 70392864WARNINGFUNCTION: To inform the operator and otherpersonnel in the work area of the hazard associatedwith the operation of the stabilizers, the possibleconsequences should the hazard occur, and how toavoid the hazard.USED ON: Articulating and Service body mountedTelescoping CranesPLACEMENT: On each stabilizer.QUANTITY: 2Crush HazardBefore extending stabilizers:Look around vehicle.Clear area of all people.Extending stabilizers on peoplemay injure or kill.70392864Figure C-12DECAL: Moving Stabilizer HazardNote- Combined with 70392864effective January 1, 2012.Figure C-13DECAL: Moving Boom HazardPART NUMBER: 70392890FUNCTION: To inform the operator and otherpersonnel in the work area of the hazard associatedwith a moving boom especially while stowing andunfolding the crane, the possible consequencesshould the hazard occur, and how to avoid thehazard.WARNINGPLACEMENT: At or near the operator’s controlstation(s) and/or the boom stow area(s).QUANTITY: 2Crush Hazard70392890USED ON: Articulating CranesBefore operating crane:Look around vehicle.Clear area of all people.Stand on side opposite boom.A moving boom may injure or kill.

CR SFTY: 99900313:201112233-7Figure C-14DECAL: Rotating Driveline HazardDANGERPART NUMBER: 70392891FUNCTION: To inform personnel of the hazardassociated with servicing an operating driveline orPTO, the possible consequences should the hazardoccur, and how to avoid the hazard.USED ON:Articulating and Service body mounted TelescopingCranes that are driven by a PTO/pump system.PLACEMENT: At or near the drive line.QUANTITY: 1Rotating Shaft HazardKeep body, hands, hair,clothes away.Do not work around shaftswith engine on.Rotating parts will injure or kill.70392891Figure C-15DECAL: Two Block HazardPART NUMBER: 70392861FUNCTION: To inform the operator of the hazardassociated with bringing the sheave(s) into contactwith the hook, snatch block or load, the possibleconsequences should the hazard occur, and how toavoid the hazard.WARNINGFalling Load HazardAlways stop operation beforethe block contacts sheave.(Two-blocking)Do not rely on limit switch tostop block.USED ON: Articulating and Service body mountedTelescoping Cranes.PLACEMENT: At or near the operator’s controlstation(s).70392861If block contacts sheave, lowerload by letting out cable andinspect for damage.Falling loads may injure or kill.QUANTITY: 2Figure C-16DECAL: Riding on Boom, Hook, or Loadline HazardPART NUMBER: 70392868FUNCTION: To inform personnel in the work area ofthe possible consequences of riding on the boom,boom hook, the load or winch loadline, and how toavoid the hazard.WARNINGFall HazardNever use crane to hoistpersonnel.USED ON: Articulating and Service body mountedTelescoping Cranes.Never ride on boom, hook,load or any other deviceattached to crane boom orload line.PLACEMENT: On all four sides of the vehicle.QUANTITY: 470392868Riding on boom, hook, orloadline may injure or kill.

CR SFTY: 99900313:201112233-8Figure C-17DECAL: Hoisting Personnel on Boom, Hook, orLoadline HazardPART NUMBER: 70392863WARNINGFUNCTION: To inform the operator of the hazardassociated with lifting personnel with the boom, boomhook, the load or winch loadline, the possibleconsequences of lifting personnel, and how to avoidthe hazard.USED ON: Articulating and Service body mountedTelescoping Cranes.Fall HazardNever use crane to hoistpersonnel.Never ride on boom, hook,load or any other deviceattached to crane boom orload line.Riding on boom, hook, orloadline may injure or kill.70392863PLACEMENT: At or near the operator’s controlstation(s).QUANTITY: 2Figure C-18WARNINGDECAL: Untrained Operator HazardPART NUMBER: 70392814FUNCTION: To inform the operator of the need forproper training, familiarity with safe operatingprocedures, and the possible consequences ofoperation without training.Only trained personnel should operate this equipment.Do not operate or service until you have read andunderstood:Operation and service manuals supplied with thisequipment.USED ON: Articulating and Service body mountedTelescoping Cranes.PLACEMENT: At or near the operator’s controlstation(s).Crane load and work area charts.Safety signs and instructions.Employer work rules and applicable government andOSHA regulations.Ma

May 30, 2018 · This Crane Safety Manual is intended as a basic source of information on the safe operation of your crane. It . If Electrical Contact Occurs 7-2 Section 8. WIRE ROPE PRECAUTIONS General 8-1 . C-22. Decal - Free Falling Manual Boom Hazard Configuration3-9 C-23. Decal