PROJECT PLAN #SU54 Basic Workbench With Built-In Storage

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SKI L L L E V E L :wBeginner IntermediateAdvancedExpertTAU N T O N ’ SPROJECT PLAN #SU54Basic Workbenchwith Built-In StorageIncluded in the plans:Scale drawings Detailed cutlist SketchUp drawingBuild the workbench that’s been period furniture master Philip C.Lowe’s trusted companion for over 40 years. Its relatively small sizemeans a craftsman can reach a workpiece resting on its top from allfour sides—but don’t let the small footprint fool you. Down below,this bench is packed with plenty of storage for your favorite tools.Built using a variety of traditional joinery techniques, Lowe’s benchis solid, simple, and built to work. Size: 32-5/8 in. wide by 60 in. long by 35 in. tallPp63 South Main StreetNewtown, CT 06470(203) 426-8171To purchase additional plans, visit www.finewoodworking.com/planstoreTaunton Product #065157

Top,18 pieces,1-13/16 in. thick by3 in. wide by60 in. longBasic Workbench withBuilt-in StorageBy Phillip C. LoweDrawings by David Richards60"32-5/8"35"32"34-1/2"38"Page 2A TitleWorkbench That Works OverviewProject19"24"Copyright 2013 The Taunton Press, Inc.

Top front rail,1-3/4 in. thick by2-1/4 in. wide by37 in. longTop rear rail,1-3/4 in. thick by2-1/4 in. wide by37 in. longLag screw,7/16 in. dia. by3 in. long, withflat washerBack panel,3/4 in. thick by36 in. wide by25-5/8 in. longLag screw,7/16 in. dia. by3-1/2 in. long, withflat washerDrawer kicker/runner,3/4 in. thick by1-1/4 in. wide by21 in. longTop side rail,1-3/4 in. thick by2-1/4 in. wide by21-1/2 in. longDrawer stop,1/4 in. thick by1 in. wide by2 in. longLag screw,7/16 in. dia. by3-1/2 in. long, withflat washerBottom front rail,1-3/4 in. thick by2-1/2 in. wide by37 in. longDrawer divider,3/4 in. thick by1-3/4 in. wide by17-7/8 in. longPage 3Top drawer divider,3/4 in. thick by1-3/4 in. wide by35-1/2 in. longPartition,3/4 in. thick by1-3/4 in. wide by25-5/8 in. longPartition panel,3/4 in. thick by21 in. wide by27-1/8 in. longBottom panel3/4 in. thick by21-3/4 in. wide by36 in. longLeg,1-3/4 in. thick by2-1/2 in. wide by32 in. longA TitleWorkbench That Works Case, exploded viewProjectBottom side rail,1-3/4 in. thick by2-1/2 in. wide by21-1/2 in. longSide panel,3/4 in. thick by21-1/4 in. wide by25-5/8 in. longCopyright 2013 The Taunton Press, Inc.

1-1/4"3/8" 1/2"Hinge mortisesto suit hinges6-1/4"2"32"32"32"9-1/2"6-1/4"3/4" rontfaceRightfaceFront right legPage 42-1/4"Front left legA TitleWorkbench That Works Leg detailsProjectRear legleft rear leg shownCopyright 2013 The Taunton Press, Inc.

37"34-1/2"3/8"1-3/4"TopfrontrailSee next pagefor additional detailsBottom face8-1/2"3/8"Dado for tongue on partition panel,1/4 in. wide by 1/4 in. deep1-1/4"8-1/2"Inside face2-1/4"1-3/4"Drill and countersink for7/16-in. lag screws and flat washers,2 placesDado for kicker tenon,see detail, next page18-1/2"37"34-1/2"Inside face2-1/4"1-3/4"3/4"ToprearrailDado for partition panel,3/4 in. wide by 1/4 in. deep3/4"See next pagefor additional details1-3/4"17-1/4"3/8"Bottom face8-1/2"8-1/2"Drill for 7/16-in. lag screw,2 places3/8"1-1/4"37"34-1/2"1-3/4"BottomfrontrailSee next pagefor additional details3/8"Top face1/2"3/8"17-1/4"3/4"2-1/2"2-1/4"Inside face37"1-3/4"Bottomrearrail34-1/2"3/8"Top face3/8"1-1/4"3/4"3/4"2-1/2"Page 5Inside faceA TitleWorkbench That Works Long railsProject2-1/4"Copyright 2013 The Taunton Press, Inc.

Top front rail details3/8"Top kickers are set flushwith bottom face of front rail3/8"Mortises for kicker/runner tenons,1/4 in. wide by 1 in. long by1/2 in. deep2-1/4"Stagger screws on center kickers andrunners for top drawers so they don'tinterfere with each other throughpartition panelDado for tongue on partition panel,1/4 in. wide by 1/4 in. side face1-1/4"1-1/4"Bottom faceTop side railLower kickers/runners setflush with drawer dividers3/8"3/8"3"21"Drill for 7/16-in. dia.lag screw. Drill oversizedto allow for seasonal movementof bench top.Kickers and runnersNote: Do not gluekickers and runners21-1/2"19"3/8"Bottom side rail3/8"Top face3/4"Attach rear end of kickerswith a screw into case.Inside face3/4"2-1/2"2-1/4"1-3/4"Page 61-1/4"1-1/4"A TitleWorkbench That Works Side rails, kickers and runnersProjectCopyright 2013 The Taunton Press, Inc.

Groove,1/4 in. wide by1/4 in. /4"7/8"3/4"5-7/8"Upper drawer divider35-1/2"34-1/2"1-1/4"1-3/4"7/8"1"All mortises for tenons on kickers/runners,1/2 in. 4"1"14-3/8"1/4"Lower drawer "1-3/4"Page 7A TitleWorkbench That Works Partition and dividersProjectCopyright 2013 The Taunton Press, Inc.

36"Tongue,1/4 in. wide by1/4 in. deepPartition panel27-1/8"3/4 in. thickBottom panel21-3/4"3/4 in. thickAll dados and rabbets,3/4 in. wide by 1/4 in. deep16-7/8"21"25-5/8"16-7/8"16-7/8"16-7/8"Side panelBack panel3/4 in. thick,2 req'd25-5/8"3/4 in. thick21-1/4"36"Page 8A TitleWorkbench That Works PanelsProjectCopyright 2013 The Taunton Press, Inc.

/8"5-1/2"4-7/8"5-1/2"4-7/8"Drawer back widthsGrooves for bottom,1/4 in. wide by1/4 in. deep,3/8 in. from bottom edgeDrawer front,13/16 in. thickDrawer side,1/2 in. thickDrawer back,1/2 in. thickDrawer bottom,1/4 in. thick,secure to drawer backwith screws or nailsPage 9A TitleWorkbench That Works DrawersProjectCopyright 2013 The Taunton Press, Inc.

1/4"1-5/8"Panel,1/4 in. thick14"18"2-1/4"Stile,3/4 in. thick3/8"3/8"1-1/4"Rail,3/4 in. thickGrooves in door rails and stiles,1/4 in. wide by 1/4 in. deepTenons, 1/4 in. thickHinge mortises,to suit hingesMortises, 1/4 in. widePage 10A TitleWorkbench That Works DoorProjectCopyright 2013 The Taunton Press, Inc.

Materials ListQty4222211212222243365DescriptionLegTop front/rear railTop side railBottom front/rear railBottom side railPartitionTop drawer dividerLower drawer dividerDrawer runner/kickerDoor stileDoor railTop drawer frontTop drawer backTop drawer sideLower drawer frontLower drawer backLower drawer sideDrawer stopThickness1-3/4 in.1-3/4 in.1-3/4 in.1-3/4 in.1-3/4 in.3/4 in.3/4 in.3/4 in.3/4 in.3/4 in.3/4 in.13/16 in.1/2 in.1/2 in.13/16 in.1/2 in.1/2 in.1/2 in.Width2-1/2 in.2-1/4 in.2-1/4 in.2-1/2 in.2-1/2 in.1-3/4 in.1-3/4 in.1-3/4 in.1-1/4 in.2-1/4 in.2-1/4 in.5-7/8 in.5-1/4 in.5-7/8 in.5-1/2 in.4-7/8 in.5-1/2 in.1 in.Length32 in.37 in.21-1/2 in.37 in.21-1/2 in.25-5/8 in.35-1/2 in.17-7/8 in.21 in.18 in.14-7/8 in.16-7/8 in.16-7/8 in.20-5/16 in.16-7/8 in.16-7/8 in.20-5/16 in.2 in.18Top plank1-13/16 in.3 in.60 in.Total board feet63*36 in.21-1/4 in.21-3/4 in.21 in.14 in.16-3/8 in.25-5/8 in.25-5/8 in.36 in.27-1/8 in.12-3/4 in.19-15/16 in.121115Back panelSide panelBottom panelPartition panelDoor panelDrawer bottomSheet Materials3/4 in.3/4 in.3/4 in.3/4 in.1/4 in.1/4 in.121562812Bench viseHingeDoor catchPullLag screwLag screwFlat washerWood screwsOther partsJorgensen 10 in. Quick Release Vise or equiv.2 in. by 1-1/2 in. butt hingeWhitechapel Ltd. P/N 141CM4P or equiv.Whitechapel Ltd. P/N 55CH3P7/16 in. dia. by 3-1/2 in. long7/16 in. dia. by 3 in. long7/16 in.#8 by 1-3/4 in. long*This number represents the exact amount of material in this project. The actual amount of lumber required to build this piece will vary depending onthe widths and lengths available at the lumberyard. For budgeting purposes, add 40-50%.Page 11A TitleWorkbench That Works Materials listProjectCopyright 2013 The Taunton Press, Inc.

Built using a variety of traditional joinery techniques, Lowe’s bench is solid, simple, and built to work. Size: 32-5/8 in. wide by 60 in. long by 35 in. tall Included in the plans: Scale drawings Detailed cu