Gates Fleet Plus Heavy Duty Applications

Transcription

Weatherly No.400Catalog No.431-2030Edition2016SupersedesFLEET HEAVY DUTYAPPLICATIONSIncludes 2001 Newer Medium/H.D. Trucks All Buses,Construction Equipment, Refrigeration Power UnitsFor 2000 Older Medium/H.D. Trucks, See Catalog #431-2030V431-2030 (2013)

IN IT FOR THE LONGEST HAULFLEETRUNNER MICRO-V BELTSGet the lowest cost per mile when you go with Gates.Engineered with an advanced blend of EPDM rubbertechnology, FleetRunner belts are designed to withstand theharsh environment of modern engine compartments. Thismakes them an incredible value, reducing fleet operationcosts while performing at peak efficiency. With more than100 years of innovation and excellence under our belts, youknow that Gates is in it with you for the longest haul.Gates.com/FleetRunner 2016 Gates Corporation. All rights reserved. 3/16

Table of ContentsTable of Contents & Warranty. A1Product Pages. A2 - A63Index by Equipment Type and Make. B1 - B2Model & Manufacturer Index. C1 - C23Abbreviations. C24Belts and Coolant Hose for Medium/Heavy-Duty Trucks (2001 & Newer). 1 - 185Belts for Truck Refrigeration Units. 186 - 194Belts and Coolant Hose for School Buses. 195 - 366Belts and Coolant Hose for Transit Buses. 367 - 386Belts and Coolant Hose for Road & Construction Equipment. 387 - 534Belts and Coolant Hose for Power Units. 535 - 557Belts and Coolant Hoser for Lift & Industrial Trucks. 558 - 611Straight Hose Size List. 613 - 614Green Stripe Truck and Bus V-Belts. 615 - 616Green Stripe Truck and Bus PowerBand Belts . 619 - 620FleetRunner Heavy-Duty V-Belts. 621 - 622XL Belts . 623 - 626FleetRunner Micro-V Belts. 627 - 632Century Series Micro-V Belts. 633 - 642Special Belts. 643 - 644Hi-Power II V-Belts . 645 - 646Hi-Power II PowerBand Belts. 647Super HC V-Belts . 648Super HC PowerBand Belts. 649Tri-Power V-Belts. 650Truflex and PoweRated Belts . 651 - 652Green Stripe Vulco-Flex Coolant Hose. 653 - 654Vulco-Flex II Coolant Hose (Standard) . 655 - 656Air Vent Hose - Manufacturers’ Part Number Listing. 657Air Vent Hose - Competitive Changeover Listing. 658Air Vent Hose Dimensions. 659 - 661Changeover Listing - FleetRunner to Standard Belts. 662 - 663WarningBe safe! Do not use Gates belts, pulleys or sprockets on any aircraft propeller or rotor drive systems or in-flight accessory drives. Gates productsare not designed or intended for aircraft use.CautionUse Gates products only on applications specified in Gates literature. Install and maintain products according to the vehicle manufacturers’recommended procedures and with recommended tools. Failure to follow these instructions could result in injury or property damage. Gatesdisclaims all liability due to failure to follow these instructions.Limited Warranty for the Life of the MerchandiseGoods are warranted to be free from defects in material or workmanship for the life of the Goods (or the published recommended replacementinterval specified by Gates). Gates will replace or repair, at its option, any Goods proved defective in material or workmanship during the warranty period. This is the sole remedy for breach of warranty. Color fade and color difference is not warranted. This warranty is void if the defectis caused by improper installation, use or maintenance of the Goods, or used for racing or competition. Goods are not warranted to comply withlaws that may apply to uses of the Goods not stated in related materials, e.g., use in manned or unmanned aviation or life support applications.ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. FAILURE TO REPLACE TIMING BELTS OR OTHER GATES PRODUCTS AS SPECIFIED MAY RESULT IN CATASTROPHIC ENGINE OR EQUIPMENT DAMAGE FOR WHICH GATES DISCLAIMS ALL RESPONSIBILITY, TO THE EXTENT PERMITTED BY APPLICABLE LAW.This publication contains the latest information available to our engineers. If you require additional application or part number information,contact the Automotive Product Application Tech Line at 303-744-5651.

Accessory Belt Drive SystemsFleetRunner Micro-V Component KitsGates heavy-duty belt and tensioner kits make it easy to service front-end accessory drives. Eliminate customercomebacks by fixing the vehicle the first time by servicing the entire serpentine drive. Neglecting to replace thetensioner and pulley(s) at the same time you replace the belt can ultimately shorten the life of the belt as well asother front-end accessory components.Kits engineered specifically for school buses contain better-than-OE componentsfor optimal repairs and long-lasting performance. Each kit contains a FleetRunnerMicro-V belt and a DriveAlign tensioner, and is designed for systems withhigh-operating temperatures and long-idle times.FleetRunner Micro-V BeltsDesigned for the toughest applications, FleetRunner construction provides superior flexibility, stability, loadcapacity and unsurpassed belt life. Patented materials deliver peak performance at extreme prolonged operatingtemperatures making this belt the ultimate problem solver. An advanced blend of EPDM rubber technologywithstands the modern threats of deterioration from increased exposure to ozone and water-based coolants.FleetRunner does this all while providing the lowest cost per mile for fleets, including ¾ and 1 ton pickups. Belt of choice by fleets, including ¾ and 1 ton pickups. Lowest cost per mile. Consistently outperforms all competitors. Outstanding crack resistance at extreme temperatures. Problem-solver designed for the toughest applications.Century Series Micro-V BeltsImport or domestic, car or truck, every vehicle can depend on the superior quality of Gates precision fit CenturySeries Micro-V belts. With advanced technology that matches the OE size, construction and materials Century SeriesMicro-V ensures optimal vehicle performance. Micro-V belts provide peak operating performance while delivering thehighest value available. M eets or exceeds all specifications from the Original Equipment Manufacturer. D esigned for small diameter pulleys, backside idlers, and for use with (or without) automatictensioners. S pecial belt constructions eliminate belt noise, reduce tension loss, and solve problem driveapplications. U tilizes advanced materials like Aramid Fiber found in bullet-proof vests and crack and heatresistant EPDM materials. U nique form grinding of each individual belt assures precise dimensional control. M eets or exceeds SAE J1459, SAE J2432, and SAE J1596 specifications. Gates also offers Century Series Micro-V Green Stripe belts with greater load-carryingcapacity designed for demanding, heavy-service drives.A2www.Gates.com

Accessory Belt Drive SystemsCentury Series Micro-V Dual-Sided BeltsFor replacing original equipment belts on serpentine drives that require a higher degree of efficiency when transmittingpower. Designed for small diameter pulleys and for use with or without automatic tensioners. V -ribbed on both sides of the belt. S pecially designed to resist wear and cracking due to overall reduced thickness in construction. B road coverage on unique applications. C ustom setup for Gates specialized solution kits for Serpentine drives that cause problemsfrom the OEM.XL V-BeltsReplacement belt for the most demanding engine drives. Due to thermal forces, this variable notched belt tightenson the drive as it gets hot. This results in improved belt performance by reducing tension decay and noise. Fiber-loaded rubber stock puts more flexibility along the length of the belt, yet givesthe belt greater lateral stability in the pulley. Thermally active tensile cords for maintenance-free performance when properlyinstalled and tensioned. Form ground to ensure precise top width and sidewall dimensional control for properfit in pulley as well as a smoother, quieter running belt. Meets or exceeds SAE J636C specifications. Gates also offers Green Stripe XL V-belts as a premium-quality replacement forheavy-duty engines.FleetRunner Heavy-Duty V-BeltsPatented EPDM construction with distinct green overcord built specifically for more durability and longer lifeon heavy-duty drives. Outperforms the competition on the most troublesome drives. Special compound provides un-matched flexibility, stability, load carrying capacity and belt life. Patented material provides peak performance at extreme prolonged operating temperatures. Heavy-duty construction resists cracking and wear. Oil and heat-resistant. Unique undercord notch pattern offers increased flexibility for smaller diameter pulleys. Available in over 70 sizes.Green Stripe PowerBand BeltsDesigned for problem, heavy-duty, heavily vibrating applications requiring belt sets. Tie-band feature joining beltstogether ensures stability lacking in ordinary belt sets. Even load distribution between strands provides better shock load absorption. Belt cannot turn over or slip off drive. Unique tensile cord design gives belt extra strength, added flexibility and shock-loadresistance. Molded notches reduce bending stress, especially on small diameter pulleys,while dissipating heat. Meets or exceeds SAE J1459 specifications.www.Gates.comA3

Accessory Belt Drive SystemsGreen Stripe Truck and Bus Series V-BeltsSpecifically designed for heavy-duty truck, bus and off-road equipment applications. Absorbs normal shock loadswithout damage to belt. Special tensile cords give high stretch resistance. Special notch design resists cracking while providing tensile member support during operation. Oil and heat-resistant construction throughout. Meets SAE J636b and SAE J637 specifications. Gates also offers Green Stripe Truck and Bus Series PowerBand V-belts for problem, heavyduty, heavily vibrating applications requiring belt sets.Hi-Power II V-BeltsFeaturing a composite, multi-purpose construction, these belts resist oil and heat, ozone, sunlight, weather andaging. Suitable for all industrial applications, including v-flat drives. Gates curves provide proper cord support and full contact with the sheave-groove for uniformloading, uniform wear and increased belt life. Flex-bonded cords are strongly bonded to the body of the belt resulting in equal loaddistribution and the absorption of bending stress without cord deterioration. T he Flex-Weave Cover is constructed for longer cover life, providing extended protection to thecore of the belt from oil, dirt and heat. Meets ARPM/RMA IP-3-2 oil and heat resistance standards. Meets ARPM/RMA IP-3-3 static conductivity requirements. Gates also offers Hi-Power II PowerBand V-belts allowing multiple belts to function as a singleunit with even load distribution and each strand fitting securely in the sheave groove.Tri-Power V-BeltsConstructed with Gates proprietary construction, this belt has a superior combination of flex and load carryingcapacity, as well as less stretch resulting in less maintenance. Suitable for all industrial applications, particularlywhere small or sub-minimal sheave diameters are required. N otches molded into the belt during manufacturing increase flexibility, making this belt wellsuited for drives with smaller diameter sheaves. Belt edge is machined for even sheave groove contact resulting in less slip and wear. Flex-bonded cords are strongly bonded to the body of the belt resulting in equal loaddistribution and the absorption of bending stress without cord deterioration. Meets ARPM/RMA IP-3-2 oil and heat resistance standards. Meets ARPM/RMA IP-3-3 static conductivity requirements. Gates also offers Tri-Power II PowerBand V-belts allowing multiple belts to function as a singleunit with even load distribution and each strand fitting securely in the sheave groove.A4www.Gates.com

Accessory Belt Drive SystemsDriveAlign Heavy-Duty Automatic Belt TensionersThe longest lasting belt tensioners in the industry. Engineered to exceed demanding OEM requirements.In laboratory tests, under extreme peak-to-peak vibration and contamination tests, DriveAlign heavy-dutytensioners lasted up to three times longer than competitive aftermarket tensioners. Labyrinth Seal – prevents contamination of internal parts for maximum durabilityand service life. Machined Steel Pulley – reduces surface wear while shielding internal bearing fromoutside contaminants. Double Row Bearings – twin rows of bearings carry more load and last up to three times longerthan two individual bearings. Optimized Components – engineered for maximum strength and durability. Patented Design – provides superior belt alignment and tension for improved driveefficiency and life. Round Spring Wire – includes chrome-silicone torsion spring for less flex-fatigue thanflat-wire designs. Patented Damping Mechanism – provides maximum stability, reducing vibration andincreasing the life of belt, tensioner and other accessory drive components.DriveAlign Heavy-Duty Idler PulleysLong-lasting pulleys built to endure the rigors of today’s heavy-duty, fleet and off-road equipment. Superior bearings outperform OE idler pulleys. Robust and high quality pulley materials to withstand contaminates. New hardware included on some popular applications. Built with precise dimensional tolerance to ensure proper fit and long-lasting performance. Built with corrosive-resistant coating to prevent rust and increase durability.Fan Pulley BracketsOE-exact fan pulley brackets are constructed from high-quality materials for maximum durability and strength. H igh-quality bearings and casting materials withstand vibrations and imbalances for maximumservice life. OE-exact design provides a precise fit to ensure easy installation. Designed to provide the proper structure and support for the fan clutch.www.Gates.comA5

Industrial BeltsSuper HC V-BeltsPioneered by Gates, these “narrow” cross-sections can transmit up to three times the horsepower of the classicalcross-sections (A, B, C and D) in the same amount of drive space. Suitable for all industrial applications, particularlywhere space, weight and horsepower capacity are critical. Gates curves provide proper cord support and full contact with the sheave-groove for uniformloading, uniform wear and increased belt life. Flex-bonded cords are strongly bonded to the body of the belt resulting in equal loaddistribution and the absorption of bending stress without cord deterioration. T he Flex-Weave cover is constructed for longer cover life, providing extended protection to thecore of the belt from oil, dirt, and heat. Meets ARPM/RMA IP-3-2 oil and heat resistance standards. Meets ARPM/RMA IP-3-3 static conductivity requirements. Gates also offers Super HC PowerBand belts allowing multiple belts to function as a single unitwith even load distribution and each strand fitting securely in the sheave groove.Super HC Molded Notch V-BeltsConstructed with Gates proprietary construction, this belt has a superior combination of flex and load carryingcapacity, as well as transmitting more horsepower than the classical cross sections in the same amount of drivespace. Suitable for all industrial applications, particularly where space, weight and horsepower capacity are critical. Notches molded into the belt during manufacturing increase flexibility, making this belt wellsuited for drives with smaller diameter sheaves. Belt edge is machined for even sheave groove contact resulting in smoother running, less slipand wear.· F lex-bonded cords are strongly bonded to the body of the belt resulting in equal loaddistribution and the absorption of bending stress without cord deterioration. Patented ethylene material construction provides -70 F to 250 F (-57 C to 121 C)temperature range to resist belt cracking. Meets ARPM/RMA IP-3-2 oil and heat resistance standards. Meets ARPM/RMA IP-3-3 static conductivity requirements. Gates also offers Super HC Molded Notch PowerBand V-belts allowing multiple belts to functionas a single unit with even load distribution and each strand fitting securely in the sheave groove.Industrial Micro-V Belts (J, L and M Series)Exclusive truncated (shortened) profile gives Gates Micro-V belts increased flexibility, reduced heat build-up andallows performance at higher speeds on smaller diameter sheaves. Well suited for applications such as appliances,outdoor power equipment, roller conveyors, machine tools, medical equipment and exercise equipment.A6 Fiber reinforced ribs for excellent wear resistance. High modulus, low stretch tensile member for added strength and dependability. Smooth running for minimal vibration at high speeds. Meets ARPM/RMA IP-3-2 oil and heat resistance standards. Meets ARPM/RMA IP-3-3 static conductivity requirements.www.Gates.com

Lawn & Garden BeltBladeRunner BeltsThe BladeRunner belt is an aftermarket belt designed to fit specific applications. The BladeRunner belt providesexact OE fit, construction and performance when installed on leading lawn, garden and outdoor power equipment. Meets or exceeds the performance of the OE belt on the equipment that it is applied to, whichreduces costly downtime and labor associated with belt replacement. Utilizes Aramid Cord cons

Century Series Micro-V Belts Import or domestic, car or truck, every vehicle can depend on the superior quality of Gates precision fit Century Series Micro-V belts. With advanced technology that matches the OE size, construction and materials Century