Transcription
SIMATIC S7-1500R/HTechnical SlidesUnrestricted @ Siemens 2019Unrestricted Siemens AG 2019siemens.com/S7-1500
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
Redundant systemsMotivationPreventing plant downtimeHigh availability during operation,Avoidance of loss of productionPrevention of data lossesThe data remain intact and long restarttimes after a failure are eliminated.Prevention of damagesAvoidance of unplanned productionstops where the product to beprocessed would be permanentlydamagedOperation without persons locallyMaintenance trips can be betterplannedSave on maintenanceApplication solutions are mostlycomplicated and difficult to maintainRedundant systems reduce costsUnrestricted Siemens AG 2019
SIMATIC High Available SystemsProduct Strategy S7-1500R/HBased on Standard S7-1500 CPUs and PROFINET Basis Hardware Standard-CPUs/Fail-safe CPUsTransparent Programming Standard Engineering Tool TIA Portal V15.1 Redundancy functions fully integrated in TIA Portal General handling like standard No deep Redundancy Know-How neededExtensive Scalability Scalability of switch-over time Scalability of the Redundancy Architecture Scalability of the CPU Performance (1513 1517)Step by Step Product Launch Strategy First release with basic redundancy functions First release will not include all standard andredundancy functions Step by Step increasing of feature set in future versionsUnrestricted Siemens AG 2019
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
SIMATIC S7-1500 Redundant systemsSystem overview (1st Release step)Consistent concept –Identical synchronizationprocessRedundant – S7-1500RPrimaryHigh available – S7-1500HBackupPrimaryBackupSyncScaling of the switchingperformance over the availablebandwidth of thesync connectionSync1-RingET 200SP1-RingET 200MPET 200SPET 200MPCPU typeCPU 1513R/CPU 1515RCPU 1517HSynchronizationvia PROFINET Ring (MRP)via Sync-ModuleSwitchover time200 – 500ms 100msI/O systemsET 200SP and ET 200MPET 200SP and ET 200MPType of connectionSingle connection (PN redundancy S2)Single connection (PN redundancy S2)Unrestricted Siemens AG 2019
SIMATIC S7-1500R/HPLC Hardware in 1st Release stepProgram -1RL00-0AB06ES7515-2RM00-0AB06ES7517-3HP00-0AB0350 kB code1,5 MB data500 kB code3 MB data2 MB code8 MB dataInterfacesX1X2X1X2X1X3Short Distance 10mLong Distance 10kmFiber Optic CableX4PlasticGlass fiberSync module FB00-0AA5X1: PROFINET IO Controller, Supports RT, MRP, Transport Protocol TCP/IP, Open User CommunicationX2: PROFINET Basic Services, Transport Protocol TCP/IP, Open User CommunicationUnrestricted Siemens AG 2019SFP Small Form-factor Pluggable
SIMATIC S7-1500R/HPeriphery in 1st Release stepFirmwareAddress range (S2)IM 155-6PN HFET 200SPIM 155-5PN HFET 200MPPN/PN 158-3AD10-0XA0 V4.2 V4.2 V4.21000Byte512Byte IN1000Byte ININ / OUT512 Byte OUT1000Byte OUTSINAMICSS120 V5.1---Unrestricted Siemens AG 2019SFP Small Form-factor Pluggable
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
Synchronization Principle – Event SynchronizationComparison S7-400H S7-1500HSynchronization events: Cycle control point(R/W process images) Periphery direct access Interrupts/Alarms Timer modules CommunicationUnrestricted Siemens AG 2019S7-400H –Synchronous PrincipleCPU 0CPU 1S7-1500H –Asynchronous PrinciplePrimaryBackup
S7-400H – Synchronous adjustment (interrupted)Working king .ENDUnrestricted Siemens AG 2019(user) programSync event
S7-1500H – Asynchronous adjustment (continuous)Working Working PrimaryPrimary2103Jump over 3401Jump over 4QueuePrimary fast2Jump over 23Jump over 3QueueBackup fastJump over 2Jump over 1Backup2103Backup012Working .4Waiting at 4Working .Waiting at 2ENDUnrestricted Siemens AG 20193ENDWaiting at 3(user) programSync event
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
PNO PROFINET System redundancyPROFINET SR A System with redundant PNcontrollers and single orredundant PN devices.PNControllerPNController 3 Level: PN Controller, PROFINET BusPROFINETNetwork PN-device.2 or 4 connections Redundancy at one level isindependent of redundancy ateach other level.Unrestricted Siemens AG 2019PN Device
PNO PROFINET System redundancyS1 ModeS2 ModeR1 ModePLCPROFINET IO NetworkIMIOS1 DevicePROFINET IO NetworkIMIOS2 DevicePROFINET IO NetworkIMIMIOR1 DeviceS Single interfaceS Single interfaceR Redundant interface1 one connection to one PLC2 can switch between two connections1 each interface has one connection toone PLCStandard PLCFor R/H Release 1Future 1500H releaseUnrestricted Siemens AG 2019
SIMATIC S7-1500R/HPROFINET Network configurationRequirements for thePROFINET networkconfiguration MRP Ring (default setting inthe configuration)Redundant 1500RPrimaryHigh Available 1500HBackupPrimaryH-Sync PN IO only at X1 interface PLC’s need to be part of thering 1500R no devices in theconnection between the twoPLC‘s PN Devices need to supportPN System redundancyNAP S2 (V1.11)Unrestricted Siemens AG 2019BackupSyncSingle MRP RingET 200SPSingle MRP RingET 200MPET 200SPMax. 16 devices in ring*)ET 200MPMax. 50 devices in ring*)*) Recommendation
SIMATIC S7-1500R/H - PROFINET Network configuration1513R/1515R Length of the synchronization connectionPrimaryBackupDirect link up to 100 m 100 MeterSyncSingle MRP RingET 200SPET 200MPFiber optic link(media converter) up to 3 km 3 kmUnrestricted Siemens AG 2019
SIMATIC S7-1500R (1st Release step)Basic System ConfigurationStructureCPU 151xRPrimary1CPU 151xRBackupPNPNPNMRP-RING3ET200 MP/SPUnrestricted Siemens AG 2019MRP-Ring must be connected to the X1 - Port2Synchronization over PN-Ring – no device in this segment3All PN-IO Devices must support PN S2-RedundancyPN231ET200 MP/SP
Configuration example (1st Release step)CPU1515RCPU 1515RPrimaryCPU 1515RBackupSwitchPCPanelStandard PLCPNPNPNPNPNPNPNPNPNPNSwitchMRP-RINGET200 MP/SPET200 MP/SPET200 MP/SPET200 MP/SPUnrestricted Siemens AG 2019PanelPN
SIMATIC S7-1500R/H - PROFINET Network configuration1517H Length of the synchronization connectionPrimaryBackupShort distance Sync modulesup to 10 Meter (LED) 10 MeterSingle MRP RingET 200SPET 200MPLong distance Sync modulesup to 10 km 10 kmThe sync cables are redundant.The loss of one fiber optic cable has no impact on the runtime behavior.Unrestricted Siemens AG 2019
SIMATIC S7-1500H (1st Release step)Basic System ConfigurationStructureCPU 1517HPrimaryCPU 1517HBackup2PNPNPNPN1MRP-Ring must be connected to X1 - Port2Synchronization over Sync-Modules –Device connection possible3All PN-IO Devices must support PN S2-Redundancy123ET200 MP/SPMRP-RING3ET200 MP/SPUnrestricted Siemens AG 20193ET200 MP/SP
Configuration example SIMATIC S7-1500H (1st Release step)CPU1517HCPU 1517HPrimaryCPU 1517HBackupPanelPCSwitchStandard PLCPNPNPNPNPNPNPNPNPNPNFO Sync.SwitchET200 MP/SPMRP-RINGET200 MP/SPPanelET200 MP/SPUnrestricted Siemens AG 2019ET200 MP/SPET200 MP/SPPN
SIMATIC S7-1500R/H - PROFINET Network configurationPROFINET Devices – System redundancy S2Only S2 devices are supported in the ringPN-Devices NAP S2Standard PN-DeviceET 200MP HFPrimaryET 200M/MPBackupH-SyncPN-DevicePN/PNET 200SP HFET 7-400Unrestricted Siemens AG 2019ET 200M/MPDP/DPDP SlaveET 200S/SP
SIMATIC S7-1500R/H - PROFINET Network configurationPROFINET Devices – PN ControllerPN/PN coupler for network separationPN-Devices NAP S2Standard PN-DevicePrimaryET 200M/MPBackupH-SyncPN-DeviceET 7-400Unrestricted Siemens AG 2019ET 200M/MPDP/DPDP SlaveET 200S/SP
SIMATIC S7-1500R/H - PROFINET Network configurationPROFINET Devices – Standard DevicesPN-Devices NAP S2NAP S1 Devices in subordinated PN NetworkStandard PN-DevicePrimaryET 200M/MPBackupH-SyncPN-DeviceET 200S/SPPN-ControllerDP-SlavesET 200M/MPDP/DPUnrestricted Siemens AG 2019DP SlaveET 200S/SP
SIMATIC S7-1500R/H - PROFINET Network configurationPROFINET Devices – DP SlavesPN-Devices NAP S2DP Slaves via DP Master of Sub-ControllerStandard ET 200M/MPDP/DPUnrestricted Siemens AG 2019DP SlaveET 200S/SP
SIMATIC S7-1500R/H - PROFINET Network configurationNetwork connectionsAs a stitch over a switchinto the ringPrimaryBackupH-SyncAs part of the ringUnrestricted Siemens AG 2019
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
Failure scenarios for S7-1500R/HPrimary or Backup CPU RUNUnrestricted Siemens AG 2019Failure of an IO device in thePROFINET ringPrimaryBackupRUN-redundantRUN-redundantFailure of the PROFINET cablein the PROFINET ringPrimaryRUN-redundantBackupRUN-redundant
Failure scenarios for S7-1500R/HFailure of a switch in the PROFINET ring(with line topology)PrimaryRUN-redundantUnrestricted Siemens AG 2019BackupRUN-redundantFailure of an IO device in the PROFINETring AND of the Primary UN
Specific failure scenarios for S7-1500RFailure of the directredundancy connectionFailure of the two direct redundancy connections andPROFINET cable in the PROFINET cSyncUnrestricted Siemens AG antRUNSyncTime interval 2ndfailureTime interval 2ndfailure 1500ms 100msUndefinedcondition
Specific failure scenarios for S7-1500HFailure of a directredundancy connectionFailure of the two direct redundancy dundantRUN-redundantRUNSyncUnrestricted Siemens AG -redundantRUNRUN-redundantRUNSyncSyncTime interval 2ndfailureTime interval 2ndfailure 1500ms 100msUndefinedcondition
Specific failure scenarios for S7-1500HFailure of the direct redundancy connectionand of the Primary CPUFailure of the two direct redundancyconnections and PROFINET cable in thePROFINET STOPRUN-redundantRUNSyncTime interval 2ndfailureUnrestricted Siemens AG 20191500msBackupRUN-redundantSTOPSyncTime interval 2ndfailure 1500ms
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
CommunicationThird-PartyWinCC / SCADABasic/Comfort PanelIndustrial EthernetX2X2X2X2H-SyncX1X1Standard ControllerCommunication with aredundant PLC System withoutspecial driversUnrestricted Siemens AG 2019X1X1
CommunicationSystem IP-AddressThird-PartyWinCC / SCADABasic/Comfort PanelIndustrial EthernetX2X1X2X1Standard ControllerX2X2X1X1Accessing the R/H system byusing “System IP-Address”S7-1515R SystemUnrestricted Siemens AG 2019S7-1517H System
CommunicationSystem IP-AddressUsing System IP instead of PLC interface IP Transparent communication between standardPLC and R/H-System The standard communication partner isautomatically connected to the primary PLCIndustrial EthernetSystem: IP3X2: IP1Standard ControllerS7-151xR/H SystemUnrestricted Siemens AG 2019X2: IP2
CommunicationSystem IP-AddressUsing System IP instead of PLC interface IP Transparent communication between standardPLC and R/H-System The standard communication partner isautomatically connected to the primary PLCConnection to IP 3Industrial EthernetSystem: IP3X2: IP1Standard ControllerPrimaryS7-151xR/H SystemUnrestricted Siemens AG 2019X2: IP2Backup
CommunicationSystem IP-Address – Switching PrimaryUsing System IP instead of PLC interface IP Transparent communication between standardPLC and R/H-System The standard communication partner isautomatically connected to the primary PLCConnection to IP 3Industrial EthernetSystem: IP3X2: IP1PrimaryStandard ControllerS7-151xR/H SystemUnrestricted Siemens AG 2019X2: IP2
CommunicationSystem IP-Address in the PN-MRP-RingInclude Standard Controllers in the MRP Ring The S7-1500R/H does not support Single PNDevices (S1) or iDevices. Nevertheless, it is possible to physically include aS7-1500/1200 per Switch or directly into the MRPRing, to communicate to the H-System via OUC.Unrestricted Siemens AG 2019PrimaryBackupH-Sync
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
R/H PROFINET Network configurationPROFINET Devices – NAP S2PN-Devices NAP S2Only NAP S2 devices aresupported in the ringET 200MP HFPrimaryBackupH-SyncPN/PNET 200SP HFPN-F-ControllerS7-1500FPN-F-DeviceET200S/SP FSINAMICS FET200M/MP FUnrestricted Siemens AG 2019
R/H PROFINET Network configurationPROFINET Devices – PN F-ControllerPN/PN coupler for networkseparationPN-Devices NAP eviceET200S/SP FSINAMICS FET200M/MP FUnrestricted Siemens AG 2019
R/H PROFINET Network configurationPROFINET Devices – Safety DevicesDevices in subordinatedPN networkPN-Devices NAP 00S/SP FSINAMICS FET200M/MP FMRP RingUnrestricted Siemens AG 2019
R/H PROFINET Network configurationPROFINET Devices – Safety DevicesDevices in subordinatedPN networkPN-Devices NAP uce SPoFMRP RingUnrestricted Siemens AG 2019SPoF: Single Point of Failure
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
HMI Connectionvia 1 Network (Ring or Line)Basic/Comfort PanelWinCC OAWinCC V7WinCC V15.1Industrial EthernetSystem IP (X2)Via System-IP(One HMIConnection)X2X2WinCC Comfort V15.1 (Comfort Panels)WinCC Advanced V15.1 (RT Advanced)OKX1X1WinCC Basic V15.1 (Basic Panels)OKWinCC Professional V15.1OKWinCC V7.5OKWinCC OA V3.16OKCommunication between S7-1500R/H and Unrestricted Siemens AG 2019
HMI Connectionvia 1 Network (Ring or Line)WinCC V7WinCC V15.1WinCC Red.WinCC V7WinCC V15.1Industrial EthernetSystem IP (X2)Communication between S7-1500R/H and Via System-IP(One HMIConnection)WinCC Professional V15.1OKWinCC V7.5OKUnrestricted Siemens AG 2019X2X2X1X1
HMI Connectionvia redundant Network (Line or Ring)WinCC OAWinCC V7WinCC V15.1Industrial EthernetIP CPU 1 (X2)Communication between S7-1500R/H and WinCC Comfort V15.1 (Comfort Panels)WinCC Advanced V15.1 (RT Advanced)X2NOKX1WinCC Basic V15.1 (Basic Panels)NOKWinCC Professional V15.1NOKWinCC V7.5NOKWinCC OA V3.16Unrestricted Siemens AG 2019IP CPU 2 (X2)X2OKX1
Single sided HMI Connectionvia redundant Network (Line or Ring)Basic/Comfort PanelBasic/Comfort PanelIndustrial EthernetCommunication between S7-1500R/H and WinCC Comfort V15.1 (Comfort Panels)WinCC Advanced V15.1 (RT Advanced)WinCC Basic V15.1 (Basic Panels)Unrestricted Siemens AG 2019Single sidedconnectionIP CPU 1 (X2)X2IP CPU 2 (X2)X2X1X1OKOK
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
Restrictions for S7-1500R/H1st Release stepRestrictions of the configuration for S7-1500R/HS7-1500R/HS7-1500S7-400HSingle PLC projectable (H/R CPUs as redundant System only)noyesyesCentral periphery or central CPs / CMs projectablenoyesyesConfigure System-PSnoyesyesOnly MRP-Ring PN-Networks are supported (no „open Ring“ like in 400H)yesnonoOnly PN System redundancy S2 Devices are supported (V1.11)yesnoS1 S2Shared DevicenoyesnoI-DevicenoyesnoUnrestricted Siemens AG 2019
Restrictions for S7-1500R/H1st Release stepFunctional restrictions for S7-1500R/HS7-1500R/HS7-1500S7-400HS7-Com, E-Mail, FDL, ISO, (OUC with dynamic connections is supported)noyesyesOPC UAnoyesnosystem-supported H-communication (but the System IP-Address)nonoyeswebservernoyesnosystem-supported redundant I/OsnonoyesPROFIsafenoF-CPUyestechnology objectsnoyesnosupport for MRPD, clock synchrony and IRTnoyesnoCiR and firmware update in run is supportednonoyesdirect migration through hardware replacement (Import of user programs vianon.a.nonoyesyesCopy/Paste)PLCsim and PLCsim advanced are supportedUnrestricted Siemens AG 2019
Motivation and Product StrategySystem OverviewSynchronization PrincipleSystem Redundancy and Network ConfigurationFailure ScenariosCommunicationS7-1500R/H and SafetyHMI ConnectionRestrictions 1st Release StepOrdering InformationUnrestricted Siemens AG 2019
Ordering InformationCPU S7-1500RDistance up to 10km between the PLCs CPU 1513R-1 PN6ES7 513-1RL00-0AB0 MLFB Module: CPU 1515R-2 PN6ES7 515-2RM00-0AB0 Monomode LWL-Cable LC/LC Duplex Crossed 9/125µ6ES7 517-3HP00-0AB0S7-1500H Bundle (Consisting of 2 CPU 1517-3 PN,4 Sync-Modules 10m and 2 Sync-Cables 1m)CPU S7-1500H CPU 1517H-3 PN 6ES7500-0HP00-0AB0Distance up to 10m between the S7-1500H PLCsUse of the Synchronization Modules forFO cables up to 10 m MLFB Module:6ES7960-1CB00-0AA5 MLFB LWL-Cable 1m:6ES7960-1BB00-5AA5 MLFB LWL-Cable 2m:6ES7960-1BC00-5AA5 MLFB LWL-Cable 10m:6ES7960-1CB00-5AA5Unrestricted Siemens AG 20196ES7960-1FB00-0AA5
Thank you!Subject to modifications and errors. The information provided in thisdocument contains merely general descriptions or characteristics ofperformance which in case of actual use do not always apply asdescribed or which may change as a result of further development ofthe products. An obligation to provide the respective characteristicsshall only exist if expressly agreed in the terms of contract.All product names can include registered trademarks or other rights ofthe Siemens group or third parties, the unauthorized use of which mayinfringe the rights of the owner.siemens.com/S7-1500Unrestricted Siemens AG 2019
1 one connection to one PLC IM IO PROFINET IO Network IM IO S2 Device S Single interface 2 can switch between two connections PROFINET IO Network IM IM IO R1 Device R Redundant interface 1 each interface has one connection to one PLC Standard PLC For R/H Release 1 Future 1500H release S1 Mode S2 Mode R1 Mode PLC
