BAK Tonneau Covers Installation Instructions - CARiD

Transcription

INSTALLATION SHEETPARTS INCLUDED IN YOUR KIT 1 x Hard folding cover assembly 3 x D Shaped cab bumpersseal 1(¾x xBulkhead¾ x truck width) 1 Pair BAKFlip rails (L&R) 2 x Black drain tubesTOOLS RECOMMENDED9/16 Wrench or socket7/8 Drill bit & drill (optional)11 HARDWARE BAG INCLUDING 68 xea)Clamps (8’ ft trucks incl.bolt (w-large 2flatx Elevatorhead) 4 x Rubber washers 2 x Large flat washers 2 x Lock washers 2 x Star knobs (thumb screws) 2 x Buckle ends 4 x Machine screws 4 x Threaded postsSELECT SYSTEMS ONLY! (not pictured)8 x Angle shimsIf the truck doesnot have a dropin bedliner, installthe cab/bulkheadseal (weatherstrip). Wipe painted surface withisopropyl alcholbefore applying.If the truck has adrop in bedliner,no seal will beneeded.3NOTE: Some drop in liners may require trimmingin the corners to fit the rail in the opening.Make surethe rail isclampedsquare asshown.Start at thefront, andplace thefirst clampapprox 6 to 9inches back.24Make sure theclamp is insertedall the way upinto the rail andclamp teeth arealinged to railslots to ensurea secure grip.2 x Spacer shimsClose tailgate.Place BAKFlip railon truck bed withsilver bracket allthe way forwardand toward thecenter of bed asshown. Refer toenclosed Spacing& Shimming Sheetfor more details.Rails should becompletely level.

Apply downwardpressure to theBAKFlip rail whentightening the clampto ensure the railsets flush and sealsproperly. A secondset of handsmay help.56Place the 2ndclamp near thecenter of therail. See steps 4and 5 to ensurethe clamp goeson correctly.(8’ beds-evenlyspace 2 clampsbetween ends).8710 ft/lbsPlace the rear clamp approx 6 inches from tailgate. Tightenall the clamps until snug. Then torque an additional 1/2 turn(approx 10 ft/lbs). Repeat steps 2-7 on opposite side.9Clip prop rods to theirball mount on the rail.10IMPORTANTSet the cover in the folded position on the BakFlip railstowards the front of cab with the small panel forward.1112The small panel facesforward, toward the caband folds down overthe silver brackets. Thefront panel must sit justinside the bulkhead railwith the seal resting ontop of the rail. Fold thepanel down and align itso it is setting squarelyon the rails and alignthe mounting holeswith the silver slottedbrackets on the rails.Install the threecab bumpersalong the topedge of the coverwhere it meetsthe truck cab.Before mounting the cover on truck, using a screwdriver install the two buckle ends into pre-drilledholes on the front header with the provided machinescrews and threaded posts. DO NOT use a screwgun, securely tighten by hand only.13Insert the largeflat bolt with thesupplied rubberwasher throughthe front paneland silver slottedbracket underneath. Repeaton other side.

14The large flat bolt goes down through thefront panel on each side. Underneath thecover, the order of washers is as follows:rubber washer first, then large flat stainlesswasher, then the lock washer, and finally the5 star finger knob as shown to the left.1615Assemble the washersfrom underneath andloosely tighten the knob.Do not over tighten.Unfold the cover towards the tailgate. Make sure the coverfits squarely between the rails.1817The flap seal will reston top of the tailgate.The covers aluminum frame should fit just insidethe tailgate when the adjustment is made correctly(approx. 1/4” clearance).19Oncepositioned,fold cover overtoward caband tightenthe knobsuntil the lockwasher flattensout and locksthe knobsecurely tothe bracket.20Route the front drainhoses from the endof the BAKFlip railout through manufacturer available bedplug. Simply removethese plugs or drill a7/8” hole through theplastic. If you have adrop in plastic bedliner, simply run thedrain tubes behindor under the liner.

2221Check to see thatcover panel latchesmake proper contactwith side rails.Sometimes, your side seals of your BakFlipcover will appear to be wrinkled shortly afterinitially installing the cover. To assist sealsin laying flat you can leave your truck in thesun, or to expedite, just apply heat with ahair dryer or heat gun. See this video for agood look at how it’s done.IMPORTANTBAKFlip safe operation and useIMPORTANT NOTICEWhile driving, cover must be completely flat and secure with all latchesin the closed position OR completely folded up (all panels) and secured atthe cab. DO NOT DRIVE with cover partially opened.Tonneau Cover Positions While Operating VehiclePrior to vehicle operation, tonneau cover MUST be properly secured.CLOSED POSITIONFIGURE 1STORAGEPOSITIONFOR CLIPAll panels must be closed and FULLY LATCHED to tonneau side rail.All panels must be flat and latches engagedFOLDED UP POSITIONTo drive with your cover in the folded up position, simply make use of thetie down straps and buckles provided with your cover. Ensure BOTH buckleclips are fully inserted into the buckle ends located on the front header panelof the cover and adjust the straps to ensure the cover is secure duringvehicle operation. The clips should be secured in the storage position,as shown in Figure 1, when not in use.FOLDED UP POSITIONFLIPPED UP POSITIONA) Fold the cover open and lift it until its vertical orpast 90 degrees towards your truck cab. Then releasethe prop rod that is attached to your rail. Fold theprop rod over and position it firmly against thevertical plate on the underside of your cover.Then slide the prop rod locks downwardsand tighten the knobs to lock into position.Do this on both sides of the cover.B) Your cover should be firmly inposition with little to no movementonce the prop rods are locked.FLIPPED UP: AFLIPPED UP: B

Tail Panel OperationTO CLOSE THE TAILGATE PANELTHEN 2ndz WARNING – to avoid damage, always shut tailgate beforeclosing cover. DO NOT shut your tailgate when the rear panelof your cover is closed.EXCEPTION - BAKFlip MX4 offer’s a universal tailgate sealwhich allows the tailgate to close with the cover up or down.TO RAISE THE TAILGATE PANEL1stz Open the tailgate and reach under the panel for the cable at theends of the panel housing.z Pull down on either cable to release both rear latches with onehand while lifting the panel with the other hand.DO NOT ATTEMPT TO DRIVE WITH THE TAIL PANELIN THE PARTIALLY OPEN POSITION!Remove any snow or foreignmatter before folding cover.Additional Important Operating Tipsz Tonneau cover MUST be free of foreign material including snow and icebefore opening panels.z Do NOT tow your vehicle from the rear with the tonneau on your truck.z Do NOT operate vehicle with objects on top of cover.FAILURE TO FOLLOW THESE CAUTIONS MAY RESULT INSEVERE DAMAGE AND WILL VOID YOUR WARRANTY!Do NOT tow your vehicle from therear with this cover on your truck.

WarrantyBAK Industries (“BAK”) warrants your BAKFlip Hard Folding Cover to be structurally free from defects in material andworkmanship for the period as outlined in the table below from the retail date of purchase. Warranty registration mustbe on file and/or proof of original purchase (detailed and dated receipt) required for warranty service. Warranty is nontransferable and applies to the original purchaser of the BAK product only.PRODUCTWARRANTY PERIODBAKFlip VP1 Year Limited WarrantyBAKFlip G22 Year Limited WarrantyBAKFlip MX43 Year Limited WarrantyBAKFlip HD2 Year Limited WarrantyBAKFlip FiberMax2 Year Limited WarrantyBAKFlip F13 Year Limited WarrantyBAK reserves the right to determine whether a product needs to be repaired or replaced. No labor or service allowanceis given or implied. The warranty will be void if the product has been damaged by accident, unreasonable use, neglect,improper service/installation/removal, modifications, acts of God or normal wear and tear or other causes not arising outof defective materials or workmanship. BAK assumes no liability for injury, loss, incidental or consequential damages.BAK reserves the right to substitute an entire replacement system or provide other remedies than those listed in thiswarranty for discontinued products or other reasons. Shipping charges will apply for any repair or replacement.BAK is committed to providing you with our best service at all times. Please feel free to contact us should you require anyassistance with your BAK product.CARE AND MAINTENANCEBAK Flip tonneaus are made from durable materials and require simple care to ensure a long life of performing well andlooking great.BAK Flip G2, HD, MX4, Fibermax & F1Cleaning the Top (Washing)Standard automotive soap and water with a soft sponge or cloth is recommended for cleaning. Shammy dry to keepthe finish polished and brilliant. Wax is NOT recommended as it tends to fill in cracks and crevices, which may affect thetextured panel finish. Do NOT use any harsh cleaners or abrasives.BAKFlip VPCleaning the Top (Washing)These stylish covers incorporate OE marine grade vinyl laminated on the top surfaces. Standard automotive soap andwater used with a soft sponge or cloth is recommended for cleaning. Shammy dry to prevent water spots and ensure arich dark finish.Treating the Vinyl Top3M 303 Aerospace Protectant may be used to keep the vinyl surface clean and protected from the elements and will alsoremove any water spots that may have developed. 303 Aerospace not only protects against fading, discoloration andcracking from harmful UV rays, but repels dust and stains. Simply spray on and wipe dry for a beautiful, matte finish thatprotects your cover from road grime and dust.All BAKFlipMaintenanceIt is recommended that you periodically check your cover is securely attached to your truck bed. Inspect the clamps andfront mounting bolts to ensure they were properly installed and have not come loose or knocked out of adjustmentduring operation. Covers that are used with high frequency or that are subject to the vibrations and impact from roughroadways can cause the cover to require adjustment.Lubricating the LatchesIt is recommended that you periodically inspect and service the latches on each panel. Clean away any excess dirt orgrime and lubricate with silicone spray. Ensure the latches move freely in and out to properly engage the side rail andprovide proper performance with optimum security. Be careful not to overspray the cover. Wipe away any excess aroundthe latch location.

SPACING & SHIMMING SHEETIMPORTANT: READ FIRSTThank you for your recent purchase of a BAKFlip Truck Bed Cover,enclosed are both Spacer and Angle Shims to ensure a properinstallation. Please refer to the guide on the back page to determineif your vehicle needs shims and where to position them.ANGLESHIMSTech Tip 1 (ANGLE SHIMS 6.25” x .5”):Installing the BAKFlip rails square to the truck bed rail isthe key to a successful installation. Please note:FIG 1: Some trucks have an indentation in the lowersection of the bed rail (adding angle shims to thetruck bed rail will be necessary). Position an angleshim at each clamp position.FIG 1:INDENTEDRAILFIG 2: Some trucks have a tapered clamping surfaceon the truck bed rail (adding angle shims to thetruck bed rail will be necessary). Positionan angle shim at each clamp position.FIG 3: Some trucks have a square bed railFIG 2:TAPPEREDRAIL(no angle shims needed).When needed, the angle shims are applied to thetruck bed rail to prevent the BAKFlip rail from tiltingwhen clamped in place. A squarely clamped rail ensuresproper latching and sealing of the cover.*SEE ILLUSTRATIONS AND REFER TO THE GUIDEON THE BACK PAGE TO DETERMINE IF YOURVEHICLE NEEDS ANGLE SHIMS AND PROPERPLACEMENT AS NEEDED.FIG 3:SQUARERAILTech Tip 2 (SPACER SHIMS 72” X 1.5”):If your BAKFlip came with Spacer Shims in the kit, you may need them.Spacer Shims are included with BAKFlip rails to adjust how tight the cover will fit between the rail opening. Theseare typically included on trucks models that come standard with a painted bed rail and no plastic bed cap protectors.1 If you are installing the BAKFlip rails against a plain painted rail (or spray on liner) then you should apply thespacer shims to the vertical clamping surface of the BAKFlip rail before clamping to the truck (see Fig 4).2 If your truck has plastic bed cap protector then the spacer shims may not be necessary.Although, Spacer Shims may be used to adjust the cover to fit tighter in the opening. This canensure latches engage the rail fully or to ensure a more watertight installation.3 If the cover will not rest in the opening on the BAKFlip rails, them remove one orboth Spacer Shims accordingly. Spray on liners may only require removing thespacer shim on one side which will not affect appearance or operation.*REFER TO THE GUIDE ON THE BACK PAGE TO DETERMINE IFYOUR VEHICLE NEEDS SPACER SHIMS.FIG 4:SPACER SHIM

SPACING & SHIMMING SHEETYEARMODEL DESCRIPTIONDOES MY COVERNEED ANGLE SHIMS?WHERE DO IPOSITION THEM?DO MY RAILS NEEDSPACER SHIMS?CHEVY / GMC /CADILLAC88 - 98C/K (All Bed Sizes)YesFlush With Bottom Edge On Truck RailYes - Only On Trucks With Painted Rails99 - 06Silverado/Sierra (6’ 6” & 8’ Bed Sizes)YesYes - Only On Trucks With Painted Rails04 - 06Silverado/Sierra Crew Cab (5’ 8” Bed Size)Yes07 - 13Silverado/Sierra (Also: 2014 HD models)YesFlush With Bottom Edge On Truck RailFlush With Bottom Edge On Truck Rail Under OEM Bed CapFlush With Bottom Edge On Truck Rail14 - 16Silverado, SierraNo—No93 - 04S-10, SonomaYesFlush With Bottom Edge On Truck RailYes - Only On Trucks With Painted Rails04 - 13Colorado, CanyonYesYes - Only On Trucks With Painted Rails15 - 16Colorado, CanyonYes02 - 13Avalanche, Escalade EXTNoFlush With Bottom Edge On Truck RailFlush With Bottom Edge On Truck Rail Under OEM Bed Cap—NoYes - Only On Trucks With Painted RailsNoNoDODGE/RAM94 - 01RamYesFlush With Bottom Edge On Truck RailYes - Only On Trucks With Painted Rails02 - 08RamYesFlush With Top Edge On Truck RailYes - Only On Trucks With Painted Rails09 - 16Ram (w/o Ram Box Cargo Mgmt)YesFlush With Top Edge On Truck RailNo99 - 11DakotaNo—Yes - Only On Trucks With Painted Rails97 - 14F-150YesNo15 - 16F-150YesFlush With Top Edge On Truck Rail Pre-applied at FactoryFlush With Top Edge On Truck Rail Pre-applied at Factory2017Super DutyYesFlush With Top Edge On Truck RailNo99 - 16Super DutyNo—No93 - 11RangerYesFlush With Bottom Edge On Truck RailYes - Only On Trucks With Painted Rails06 - 13Sports TracNo—NoNo—NoFORDNoHONDA05 - 15RidgelineNISSAN00 - 04FrontierNo—Yes - Only On Trucks With Painted Rails05 - 16FrontierNo—Yes - Only On Trucks With Painted Rails2016Titan XDYesFlush With Top Edge On Truck RailNoTitanNo—No04 - 15TOYOTA96 - 04TacomaNo—Yes - Only On Trucks With Painted Rails05 - 16TacomaNo—No00 - 06TundraNo—No07 - 16TundraYesFlush With Top Edge On Truck RailNoLearn more about tonneau covers on our website.

BAK Industries ("BAK") warrants your BAKFlip Hard Folding Cover to be structurally free from defects in material and workmanship for the period as outlined in the table below from the retail date of purchase. Warranty registration must be on file and/or proof of original purchase (detailed and dated receipt) required for warranty service.