Customer Support Services PARTS MANUAL

Transcription

ARCTIC SILVER CROSS-TRAINER 90X-0XXX-02Customer Support ServicesPARTS MANUALrev. 23 Sep 2009

ARCTIC SILVER 90X90X-0XXX-02REFERENCESS/N AWD100000 and UPOPERATION MANUALM051-00K62-A026SERVICE MANUALM051-00K62-A060TOUCH UP PAINT:SPRAY CAN.5 OZ BOTTLE W/APPLICATOR.33 OZ TIONAL TELEMETRY KITGK47-00002-0003CRANKSHAFT W/BEARINGS KITGK62-00002-0028HARDWARE BAGAK62-00152-0001PLUG IN OPTION KIT – 120/60GK62-00002-0018PLUG IN OPTION KIT – 240/50 UKGK62-00002-0019PLUG IN OPTION KIT – 240v AUSGK62-00002-0020PLUG IN OPTION KIT – 230/50 CONTGK62-00002-0021Page 2 of 14

ARCTIC SILVER 90X90X-0XXX-02CONTENTSS/N AWD100000 and UPPageCONSOLE SUPPORT & DEADSHAFT COVERS . 4HANDLEBARS AND BULLHORNS . 5CONSOLE AND RELATE D COMPONENTS. 6UPPER FRAME HARDWARE . 7ROCKER ARMS AND PEDAL LEVERS . 8CRANK COVER AND LOWER CAPS . 9LOWER FRAME SHROUDS AND HARDWARE . 10PEDAL LEVER COMPONENTS . 11DRIVE MODULE COMPONENTS . 12DRIVE MODULE HARDWARE . 13CABLES. .14Note: Telemetry is an option on the 90X.Page 3 of 14

ARCTIC SILVER 90X90X-0XXX-02Console Support & Deadshaft CoversConsole SupportAK62-00123-0000Console Support Cap0K62-01030-0000Console SupportShroud0K62-01023-0000S/N AWD100000 and UPRight Bullhorn Cover0K62-01007-0001Left Bullhorn Cover0K62-01008-0001Right InsideDeadshaft Cover0K62-01010-0000Left InsideDeadshaft Cover0K62-01011-00002-Front InsideDeadshaft Cover0K62-01009-0000Outside FrontDeadshaft Cover (2)0K62-01013-0000Outside RearDeadshaft Cover (2)0K62-01012-0000Page 4 of 14

ARCTIC SILVER 90X90X-0XXX-02Handlebars and BullhornsS/N AWD100000 and UPRight Bullhorn (See Note)AK62-00053-0001Left Bullhorn (See Note)AK62-00054-0001Right HandlebarAK62-00090-0000Medallion BugAK58-00245-0000Bug Adaptor0K62-01034-0000Left HandlebarAK62-00091-0000NOTE: The Right Bullhorn Assembly consists of: AK62-00057-0001 Bullhorn,0K62-01136-0000 Grip, and 0K62-01199-0000 Gasket.NOTE: The Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,0K62-01136-0000 Grip and 0K62-01199-0000 GasketPage 5 of 14

ARCTIC SILVER 90X90X-0XXX-02Console & Related componentsS/N AWD100000 and UPConsole Case Screws (6)0017-00101-1242PCB mounting Screws (5)0017-00101-1650Programmed PCBA084-92220-A008Battery Door0K62-01026-0000Console Casewith decalAK62-00142-0000Overlay/Bezel/Switch(see chart 010Page 6 of etItal/MetDut/MetPort/Met

ARCTIC SILVER 90X90X-0XXX-02Upper Frame HardwareS/N AWD100000 and UPItems Not ShownAccessory Tray0K62-01022-0000Accessory TrayMounting Screws (2)0017-00101-1846Console MountingScrews (4)0017-00101-1796HandlebarMounting Screws(3 per side)0017-00101-1791Bullhorn MountingScrewsGK62-00002-0042(kit includes 4 screws)Console SupportMounting Screws (6)0017-00101-1791Console SupportShroud Mounting Screws0017-00101-1796Bullhorn CoverScrews0017-00101-1854Inside DeadshaftCover Screws0017-00101-1796(2 per side)Outside DeadshaftCover Screws0017-00101-1796( 2 per side )Page 7 of 14

ARCTIC SILVER 90X90X-0XXX-02Rocker Arms & Pedal LeversS/N AWD100000 and UPRocker ArmsAK62-00062-0001Shaft Collar ing Ring0017-00100-0178Right PedalLever AssemblyAK62-00236-0000LF BugMedallion AssemblyAK58-00245-0000Left Pedal LeverAssemblyAK62-00235-0000Page 8 of 14

ARCTIC SILVER 90X90X-0XXX-02Crank Cover and Lower CapsS/N AWD100000 and UPCrank Cover0K61-03100-0002Mounting screws (2)0017-00101-1837Stabilizer Caps (4)0K62-01003-0000Front frame Cap0K62-01004-0000Mounting Screws (2)(Located on front sides ofLadder Frame Cover)0017-00101-1795Page 9 of 14

ARCTIC SILVER 90X90X-0XXX-02Lower Frame Shrouds & HardwareRocker Cover Kit(includes clip & screw)GK62-00002-0066Mounting Screw0017-00101-1796Right Inside Rocker Cover0K62-01039-0000Right Outside Rocker Cover0K62-01037-0000Inside Lever Joint Cover(left or right)0K62-01035-0000Mounting Screw0017-00101-1836Leg LevelersAK62-00124-0000S/N AWD100000 and UPRear Shroud AssemblyAK62-00223-0000Mounting Screws (4)0017-00101-1796Right Link Cover w/DecalAK62-00117-0000Left Link Cover w/DecalAK62-00118-0000Mounting Screws(6 per cover)0017-00101-1796Ladder Frame Cover w/DecalAK62-00106-0001Mounting Screws (4)0017-00101-1795Rocker Cover Kit(includes clip & screw)GK62-00002-0066Mounting screw0017-00101-1796Left Inside Rocker Cover0K62-01040-0000Left Outside Rocker Cover0K62-01038-0000Inside Lever Joint Cover (left or right)0K62-01035-0000Mounting Screw0017-00101-1836Wheel/Bracket Assy.AK62-00102-0000Mounting Screws(3 per assembly)0017-00101-1789Shroud Panel0K62-01002-0003Mounting Screws (4)0017-00101-1795Page 10 of 14

ARCTIC SILVER 90X90X-0XXX-02Pedal Lever Assembly ComponentsE-Ring0017-00100-0107Thrust Washer0K47-01105-0000Brass Washer0K47-01104-0000Pedal/Rocker Shaft & BearingsOrder Kit GK62-00002-0001S/N AWD100000 and UPTie Rod ExtensionAssemblyAK62-00234-0000orLink Hardware KitGK62-00002-0015(see ServiceBulletin CT05111101R)Right Inside Pedal Cover0K62-01015-0000Left Inside Pedal Cover0K62-01016-0000Mounting screws (5)0017-00101-1796Hex nut0017-00103-0333Left Pedal0K62-01005-0000Right Pedal0K62-01006-0000Pedal MountingHardware Screws (4)0017-00101-1805Washer (4)0017-00104-0469Roller w/bearingAK62-00196-0001Shaft Collar0K62-01065-0000Washer0017-00104-0474Brass Washer0K47-01104-0000Anti-Lift Roller0-K62-01191-000Link Sleeve 03-0338Crank ExtensionMounting Bolt0017-00101-1806Roller ExtrusionAK62-00197-0000Screws (2)0017-00101-1789Anti-Lift Track0K62-01208-0000Screws (2)0017-00101-1836Note: If replacing the Tie Rod Assembly or CrankExtension for the first time, order kitGK62-00002-0015. Both sides must be replacedsimultaneously in this situation.Page 11 of 14

ARCTIC SILVER 90X90X-0XXX-02Drive Module ComponentsS/N AWD100000 and UPFLEXONIC Belt J80K62-01134-0000Power Control BoardB084-92218-D000Metric Poly-V Pulley0K35-01186-0007Resistor w/HarnessAssemblyAK62-00171-0000Reed Switch118E-00001-0140Right V Crank Pulley0K61-02409-0000FLEXONIC Belt J100K62-01135-0000Alternator FlywheelAssemblyAK61-00250-0002(Includes ShroudSupport Bracket)Left Crank ArmWeld AssemblyOrder 6-0000Crankshaft Plate0K61-02302-0001Crossover Shaftand BearingsKit GK62-00002-0002Page 12 of 14

ARCTIC SILVER 90X90X-0XXX-02Drive Module HardwareS/N AWD100000 and UPAlternatorMounting Bolt0017-00101-0986Alternator MountingBolt - 0017-00101-1793Nut - 0017-00103-0332Plastic Grommet (4)0017-00042-0754PCB Grommet (4)0017-00042-0821PCB Mounting Screw (4)0017-00101-1838MagnetMounting Screw0017-00101-1835ResistorMounting Rod0K63-01166-0000Cable Mounting Screws0017-00101-1839Cable Mounting 00104-0465Machine Key0K53-01183-0000Set Screws0017-00101-1833Thrust Washer0K47-01104-0000Crankshaft PlateMounting Screws0017-00101-1834Reed Switch/CableMounting Screws0017-00101-1794BatteryMounting Screws0017-00101-1797Crankarm Nut0017-00103-0334Crankarm Mounting Bolt0017-00101-1849Page 13 of 14Retaining Ring0017-00100-0107Hex Key0K53-01122-0000Set Screw0017-00101-1833

ARCTIC SILVER 90X90X-0XXX-02CablesS/N AWD100000 and UPPower Control BoardB084-92218-D000Main CableAK62-00093-0000Power Control CableAK62-00092-0000Console PCBA084-92220-A008Page 14 of 14

ARCTIC SILVER 90X 90X-0XXX-02 Drive Module Hardware S/N AWD100000 and UP PCB Mounting Screw (4) 0017-00101-1838 Battery Mounting Screws 0017-00101-1797 Retaining Ring 0017-0010 0-0107 Alternator Mounting Bolt 0017-00101-0986 Alternator Mounting Bolt - Nut - 0 017- 303 2 0017-00101-1793 Resistor Mounting Rod 0K63-01166-0000 Cable Mounting Screws 0017-00101-1839 Cable Mounting