The Power Of Choice. - Kalmar USA

Transcription

The powerof choice.with Kalmar Electric20-40,000 lbs Forklift trucks.Kalmar Electric Forklifts withLithium-ion or Lead Acid.

Giving you all thepower you need.The power of experience.With over 100,000 machines built since the 1940’s,our range of electric eco-efficient forklifts will deliveron your expectations, without compromise. They arebuilt on our proven G-Generation platform with anelectric driveline and rigorously tested electric andhydraulic systems. They perform as well as dieselmodels, both indoors and out.20k22k26k28k31k33k36kThe power of choice.The Kalmar Electric Forklift range is available with liftingcapacities from 20,000 to 40,000 lbs, three different liftingmasts and a range of battery solutions to suit the liftingcapacity, work cycle and size of the machine. Kalmar LifetimeServices offers a comprehensive range of service, maintenanceand spare parts packages, so you can keep your new forkliftworking at its operational best.The power of safety.Kalmar’s electric forklifts all offer highly responsivehandling and superior visibility from the cabin,helping to keep your driver safe and in completecontrol at all times. There are a range ofoptions available, including Blue SafetyLights, Reverse Warning System,ECO-drive mode, Adjustment of40kBrake Power, Speed Adjustment and additional lightingto help keep your operator and by-standers secure.The power of eco-efficiency.Our range of zero-emission electric forklifts areISO050001 compliant, which means they meet thehighest emissions standards. They are extremely quietand vibrate much less than a standard diesel-poweredforklift, making them not only great to operate, butalso invaluable for your reputation and environmentalcredentials.Ready forheavy loads.With our electric forklifts being able to lift up to40,000 lbs they can handle the heavy loads, makingthem ideal for industrial applications. Coupled with ashort wheelbase where space is limited, they are builtto handle heavy loads indoors or out.

Kalmar offers two types of battery technology to powerits forklifts, Lead Acid and Lithium-ion. Here is a chartthat demonstrates the difference between the two batterytypes so you can decide which is the right solution foryour operations.The Lead Acid battery is generally removed after a shift andthen fully charged prior to being refitted onto the forklift, orit can be charged directly in a safe location. The Lithium-ionbattery can be continuously recharged during operationaldowntime or breaks.Lead 60%60%40%40%20%0hr4hr8hr12hr16hr20hr24hr20%Lead Acid charging chart0%Operating timeLithium-ion charging chart0%Operating timeBreakReducing your emissions shouldn’t comeat a cost, it should be beneficial to both theenvironment and your bottom line.Kalmar’s eco-efficient forklifts deliver on both accounts. Theyare just as powerful and efficient as diesel models withoutproducing any harmful emissions. In fact, they produce zeroemissions at source, which will help you substantially cut yourfuel bills, while improving your environment credentials.CHARGING PATTERN100%Good for business,great for the environment.BreakFEATURES Lasts for up to 1,200 to 1,400 cycles Lasts for up to 4,000 cycles Battery efficiency up to 70% Battery efficiency up to 95% Generally removed to be fully charged Is charged in place Requires a ventilated charging space Does not require ventilated charging space Requires regular maintenance/watering Requires minimal maintenance Additional batteries required formulti-shift operation. Can be opportunity charged formulti-shift operation.It pays to go green.With our electric forklifts, you will benefit from reducedfuel costs, spend up to 50% less on servicing as electric machines have less moving parts and longer service intervals, both helping tomaximize machine availability. Even thoughelectric forklifts cost a little more than dieselmodels, the payback period is as little astwo years (depending on application).After this time, the savings really startto add up.A two year payback period.DieselElectricTotal costLead Acid vs Li-ion.0123456YearsUsing a Kalmar Electric Forklift truck pays off in the long run. In as little as 2 years time,Kalmar’s Electric Forklift truck will break, even compared to the equivalent diesel truck.Eco-efficiency at work.Reducing the fuel consumption ofyour equipment also reduces youremissions, which will enhance yourenvironmental reputation and help youmeet current and future emissionsstandards. Together we can shape thefuture of cargo handling, with safe andeco-efficient solutions that improveyour every move.YOUR OPERATIONSWhat is your operational cycle?8 hrsWhat is your operational cycle?2-3hr 2-3hr 2-3hr 2-3hr 2-3hrAre you operating more than one shift?Are you operating more than one shift?Charging timeCharging time8 hrsFully charged inless than 2 hoursElectric

A healthierworking environment.Electric forklifts have always been seen as specialist machines for handling sensitivegoods, in fact they deliver many additional benefits:Less vibrations make handlingsensitive goods safer andreduce stress and strain onyour operator’s body.Electric forklifts are extremelyquiet, making working indoorsless disruptive for bothoperators and by-standers.A better drivingexperience.All our electric forklifts feature our ergonomicallydesigned EGO cabin fitted as standard. Thiscabin is built to provide a superior drivingexperience. With adjustable control, steeringwheel and seat, your driver will be happier andmore comfortable. The slim line cabin pillarsprovide an exceptional level of visibility, makingthe machine safer to operate, especially in busyenvironments.Better control.With all of our electric forklifts you will be ablehave greater control over your machine withthe speed pedal. Not only will you benefitfrom instant acceleration, you will also beable to slow down simply by taking your footoff the speed pedal.As electric forklifts produce no exhaustfumes they are suited to operate insideand where other staff are working orsensitive goods are stored.Efficient andproductive.Buying an electric forklift doesn’t meancompromising on power, as electric drivelinesprovide full torque immediately and aresmoother to operate, making operating cyclesshorter, driving up your operational productivity.With extended servicing cycles and improveddiagnostic tools your machine will benefitfrom higher availability rates than the dieselalternatives.A simpler design.Electric forklifts have less moving parts than diesel models. Withoutthe need to change the starter motor, turbo or fuel filters, servicingand maintenance on the machine will take less time and cost up to50% less. As less parts are required, your parts replacement costsand stock levels will also be substantially reduced.Reduce energyconsumption byup to 20%.Kalmar’s ECO Drive mode option allows you tooptimize your truck’s performance with threedifferent modes:Power Mode: when speed is of the essence.With full engine power, you will be able to movequickly about, lift and lower at full speed, withoutcompromising on safety.Normal Mode: when you need to retain somespeed. With a slightly reduced acceleration youcan expect 5-15% lower running and energy costs.Economy Mode: when you need the lowestrunning costs. With acceleration reduced evenfurther you can expect 10-20% lower runningand energy costs.

Kalmar LifetimeServices.Kalmar Care, making sureyour business never stops.Optimize your fleetwith Kalmar Insight.We offer four different types of service and maintenancecontracts. Each is designed to help you improve youroperational efficiency, drive productivity and securefinancial predictability. Each contract type includes aset of standardized service modules to meet yourbusiness needs.Kalmar Insight is a performance management tool for cargoand material handling, which gives you a valuable and easyto use overview of your daily operations based on equipmentstatus and performance, making it quicker for you to takeaction on relevant information that will help you improve youroperations, your equipment’s performance and your business.Specialist support.Kalmar Insight* comes fitted in all new Kalmar machines andcan be retrofitted to existing Kalmar machines or those built byother manufacturers.All the supportyou need.Plan your maintenance and spare parts needs.Kalmar can also offer specialist support for your newelectric forklift as working with battery powered drivelinesis different from diesel units. We can offer additionalbatteries if you are working more than one shift, pocketsfor your batteries so they can easily be removed with aforklift and recommend what sort of charging technologyyou should consider.Kalmar Training Academy.For your team to get the most out of their newforklift the Kalmar Training Academy offers a rangeof courses for both your technicians and operators.Operators will be shown how to optimize theirday-to-day operational performance and whatneeds to be checked daily before operations begin.When the right part matters.When something needs to be replaced you need a qualitypart that meets your exact needs – urgently. KalmarGenuine Parts offers a rapid delivery service for over50,000 premium-quality genuine parts to anywhere inthe world, with installation support if needed.Kalmar Insight: view each machine’s movements as they occur.Kalmar Insight: view each operator’s performance in real time.*Installation costs and/or an annual subscription fee may apply.Technicians will be given the knowledge needed tokeep your new truck in top condition. Courses are amix of theory and hands-on experience and can beheld at Kalmar or at your site.

Technical information.RatedTRUCK DIMENSIONSLIFTINGCAPACITYLoad 100100100100100100115Height, base machine, 15115115115115115115115Seat height, 1Distance between center of frontaxle – front face fork 138119128128138138128138138138Track (c-c), front – rearSin72 / 7772 / 7772 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7773 / 7787 / 77Turning radius, 2189189189204189189189189Turning radius, 3131313131313131313131313131313131313Height when tilting cab, max. 34134134134134134134134Width when tilting cab, max 34134134134134134134134Min. aisle width for 90 stackingwith 9276300300339276276366 / 551366 / 551Lifting 97197197197197197197275393Mast height, 65165165165165165220279Mast height, 64264264264264264358476a–ß 14 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 1014 / 93.93.93.93.93.93.93.9N/AN/ALength of fork /AWidth across fork arms, N/AWidth across fork arms, N/AV1 – Vin17 / 5717 / 5717 / 5717 / 5717 / 5717 / 5716 / 6016 / 6016 / 6016 / 6017 / 5817 / 5816 / 6017 / 5817 / 5816 / 6016 / 6016 / 6016 / 6016 / 605.55.5WeightWith 51,80053,40055,10050,50052,90061,10065,500Axle load 24,70025,10026,10026,70024,90025,60035,70039,300At rated 0028,40025,60027,30025,40026,200At rated ,5009,60014,30015,400WEIGHTAxle load rearWheels/tiresType, front – rear12.00x20/20PRNumber of wheels,front – rear (*driven)PressureSteering systemType – maneuveringService brakesystemParking brakesystemPneumaticPneumaticDimensions, front – rearWHEELSMISC.ECG140-6SLSideshift. at width acrossfork armsBRAKESECG127-6BMast tilting, forward – reverseSTEERINGECG120-6Truck lengthGround clearance, min.ForksECG100-6Truck widthGround clearance, min.Standardduplex mastECG90-6psi12.00x20/20PR12.00x20/20PR HD12.00x20/20PR4* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 24* – 31131145145145145Hydraulic Servo – Steering wheelHydraulic Servo – Steering wheelType – affected wheelsOil cooled disc brakes – Drive wheelsOil cooled disc brakes – Drive wheelsType – affected wheelsDry, spring activated disc brakes – Drive wheelsDry, spring activated disc brakes – Drive wheelsHydraulic ydraulic 48484848

Performance.Lifting speed @ 1.151.151.151.151.151.151.151.151.151.151.631.63At rated 1.481.481.481.481.481.481.481.481.481.481.48At rated At rated 2019At rated 16At rated N56565653535353535353535353535353535353535353LpAZ, EGO 6969LpAZ, EGO Cabin 04104Lowering speedTraveling speed, F/RGradeability, maxGradeability, at 3mphDrawbar pullNoise level,inside*ECG90-6Noise level,outside*** According to EN12053** According to 2000/14/EGDriveline.ECG90-6ECG100-6ECG120-6Drive axle - typeSpeed control, principle - number of 6SECG150-6ECG150-12ECG160-6SECG160-6ECG160-9S49.6 hp (37 kW)49.6 hp (37 kW)High frequency MOSFET, AC - SteplessHigh frequency MOSFET, AC - Stepless2 x 67 hp (50 kW) - S3 15%2 x 67 hp (50 kW) - S3 15%1 x 6.8 hp (5.1 kW) - S3 15%1 x 6.8 hp (5.1 kW) - S3 15%High frequency MOSFET, AC - SteplessHigh frequency MOSFET, AC - Stepless2222222222222221638x718x7802x620 - 1201638x718x7802x620 - 1201638x718x7802x620 - 1201638x718x7802x620 - 1201638x862x7802x775 - 1201638x718x7802x620 - 1201638x862x7802x775 - 1201638x862x7802x775 - 1201638x998x7802x930 - 1201638x718x7802x620 - 1201638x862x7802x775 - 1201638x1150x7802x1085 - 1201638x862x7802x775 - 1201638x998x7802x930 - 1201638x998x7802x930 - 1201638x1150x7802x1085 - 1201638x1150x7802x1085 - 1201638x998x7802x930 - 1201638x1150x7802x1085 - 1201638x1150x7802x1085 - 1201638x1150x7802x1085 - 120150 - 12020 150 - 120125 - 120125 - 120125 - 120125 - 120125 - 120150 - 120125 - 120lbs5315531553155315531563305315Ah - 64"ECG160-9ECG150-6215 - 120150 - 120185 - 120185 - 120215 - 120215 - 120185 - 120215 - 120215 - 120215 - 1ECG160-1236000ECG100-6ECG120-12V B4ECG160-9 ECG160-12ECG100-12ECG150-12ECG150-12ECG90-632000 ECG140-6280006 fting Capacity, lbsH5108ECG180-6150 - 1205315S2018125 - 120747514 44000ECG127-6ECG180-6ECG120-612 40000L4L16185 - 70-35E42A-VBattery CapacityECG70-35E32Max charging currentNumber of batteriesECG180-62bAh - VBattery weight (1 battery)ECG180-6S22Capacity at 5h discharging - voltageinECG160-122a21638x718x7802x620 - 120Dimensions, ‘X’x’Y’x’Z’ (WxLxH)ECG160-9Differential and hub reductionPump motor brakes, intermittent capacity – duty factorPump control, principle - number of stepsBATTERYLI-IONECG140-6Pump motor hydraulics, intermittent capacity – duty factorNumber of batteriesBATTERYLEAD ACIDECG140-6SDifferential and hub reductionDrive motor, hourly 224364855Load Center, inches637280

Mast options.Lifting data.Lift heightH4Mast heightH3 minFree liftH5 maxH2DUPLEX STANDARD, CLEAR 175283–236185303–256195323–276205342–Lift heightH4Mast heightH3 minH5 maxH2DUPLEX FULL FREE LIFT, CLEAR 03118256195323128276205342138H4Mast heightH3 minTRIPLEX FFL, CWDuplex full free mast:118”-276”H5 561493228527615634292Hydraulics Electric servo 2 functions Environment-friendly breather filter, hydraulic tank.Body Tiltable cab Steps with anti-slip protection Standard mast tilt angles 14F/10B Lifting eyes in mast.Electrical system Electrical system, 24 V Rear lights and brake lights, LED Working light front fenders 2 pieces, LED Working light mast 2 pieces, LED Flashing brake lights when reversing Indicator lamps including hazard lights, LED Main power switch Battery for 8 hours normal intensity operatingtime and central water topping system option (lead-acid battery).Free liftECG90-180Cabin, EGO ANSI/ITSDF B56.1 Safety Standards for High Lift PoweredIndustrial Trucks Standard full suspension seat including 2-point orangeseatbelt Clear windows including sliding windows in left and right doors Complete doors with locks left and right side Complete maneuver system rfeatures electric adjustableright-hand console including standard display (electric adjustable) Multi function left side lever including horn, direction indicator,high and low beam. Brake system with pedal left and right side Internal comfort including mirrors, handles, interior lighting etc. Wiper and washers front/rear and roof window Hydraulic steering system including steering wheel withsteering wheel knob External reverse lights Heat and ventilation climate control with fresh air inlet filter Speed control pedal right side. Kalmar standard key system Reverse camera with monitor in cab.Driveline Steering axle: Kalmar Drive axle: Kessler hub end with wet disc brakes Motor: Drive motors, 2 x 49.6 hp (37 kW) Hydraulics pump motors, 2 x 67 hp (50 kW) Accumulator pump motor, 6.8 hp (5.1 kW) Power electrics: 120V AC-technology.Free liftECG90-180Lift heightDuplex mast:118”-276”Standard.Triplex full free mast:177”-276”Wheels ECG90-160: 12.00 20/20PR ECG180: 12.00 20/20PR HD.Fleet management Equipped with telemetric hardware for Kalmar Insight.Colour Cabin: Kalmar Grey (Base ref RAL 7037/75) Chassis: Kalmar Red 2012 (Base ref RAL 3000/75) Lifting equipment: Kalmar Black (Base ref RAL 7021/30).Documentation and decals Operators manual (printed) Maintenance manual (electronic) Parts catalogue (electronic) Load diagram in cabin Warning decals Information decals Diagram, fuses.

SB-ELT18-US-WW / 2019-11-22Published by Kalmar, part of Cargotec. Copyright Cargotec 2018.All rights reserved. No part of this publication may be copied orreproduced without permission of the copyright owner. The contentof this document is provided “as is”, without warranties of any kindwith regards to its accuracy or reliability and excluding all impliedwarranties. We reserve the rights to make changes to any of theitems described in this document without prior notice. The contentof each service and availability of particular services may vary.

electric forklifts cost a little more than diesel models, the payback period is as little as two years (depending on application). After this time, the savings really start to add up. Using a Kalmar Electric Forklift truck pays off in the long run. In as little as 2 years time, Kalmar's Electric Forklift truck will break, even compared to the equivalent diesel truck. A two year payback .