DeltaV Virtual Machine Controller Simulation - Emerson

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DeltaV Distributed Control SystemProduct Data SheetJune 2021DeltaV Virtual Machine Controller Simulation Minimize controller hardware for developmentand test Avoid control or I/O configuration changes Reduce the risk of unexpected problems duringcommissioning or upgrades Improve engineering efficiency and reduceproject execution costsProfessionalPLUSVirtual MachineControllersApplication StationLNATIOOPM-SeriesControllerOperator StationS-SeriesControllerCharms IOVirtual Machine Controllers run in host workstation for off-linedevelopment and testing.IntroductionDeltaV Virtual Machine (VM) Controllers for S-Series,M-Series and PK Controllers provide an easy, cost effective wayto simulate controller functionality for system developmentand testing. With these virtual controllers, configuration andI/O assignments can be thoroughly tested without the need foractual controller hardware. This means less physical equipmentto set-up and maintain. And the virtual environment makes iteasy to add and remove controllers as needed.In the past, rigorous control system development andtesting required physical controllers connected to virtualI/O module (VIM) hardware. Now, the same software usedin physical controllers can be run in virtual machines (VMs)in a workstation. These virtual machine controllers,called VM Controllers, can be used for development andtesting of the same configuration and I/O assignments usedby physical controllers, but without the controller hardware.And unlike control simulation in the DeltaV Application orProfessionalPlus workstations, the VM Controllers can beconfigured identically to your physical hardware controllers.No configuration changes are required between the off-linetest system and on-line production system, including I/Oassignments and controller node names.DeltaV VM Controllers also support simulated process I/O forrigorous testing of control applications prior to commissioning.The DeltaV VM Controllers support simulated I/O for bothclassic I/O and CHARMS based Ethernet I/O cards. Physical orvirtual CHARMS I/O cards may be used with the virtual S-seriesand PK controllers. Virtual M-series controllers support onlysimulation for classic I/O.DeltaV VM Controllers are supported for off-line DeltaV VirtualStudio and VMware based systems, and are available forDeltaV version v11.3.1, v12.3.1, v13.3.1 and v14.BenefitsMinimize controller hardware for development andtest. Now you can develop and thoroughly test your controlconfigurations and I/O assignments without control hardwareor Virtual I/O Modules (VIMS). DeltaV VM Controllers run in aworkstation and support simulated I/O for testing.Avoid control or I/O configuration changes. Virtual machinecontrollers are configured the same as real controllers,including I/O assignments and node names. That meansyou don’t have to reassign modules or bypass I/O duringdevelopment or FAT, avoiding configuration changes andminimizing the possibility of introducing errors.

DeltaV Virtual Machine Controller SimulationJune 2021Reduce the risk of unexpected problems duringcommissioning or upgrades. Rigorous testing with simulatedI/O can uncover configurations errors and avoid costly reworkduring commissioning. Virtual machine controllers make iteasy to thoroughly test applications in a user-friendlyworkstation environment.For most off-line engineering activities, a VM Controller canbe used as a substitute for a physical controller, except thatthe following features are NOT supported:Improve engineering efficiency and reduce projectexecution costs. Virtualization provides significant efficiencyimprovement in set up and tear down of systems fordevelopment and test. Create new controllers and add themto the DeltaV network in minutes, without wiring or settingup physical hardware. DeltaV VM Controllers save bothtime and money.Product DescriptionDeltaV Virtual Machine (VM) Controllers enable you todevelop and thoroughly test control configurations withoutphysical controller hardware. They are part of an integratedDeltaV virtualization solution called DeltaV Virtual Studiothat makes creating virtual DeltaV systems easy. For moreinformation, see the DeltaV Virtual Studio product data sheet.DeltaV VM Controllers are also available for off-line VMwarevirtualization environments.DeltaV VM Controllers run in a host computer and areconfigured to behave the same as physical controllers.Configuration is the same because they use the same softwareas the physical controller, but the software runs in a virtualmachine. When a virtual controller is created and connectedto a DeltaV system, it can be commissioned and used for I/Ocheckout the same way you would use a physical controller.The DeltaV VM Controllers are completely separatefrom the DeltaV workstation-based control software(a.k.a., “virtual controller”) which allows you to assign andexecute modules on a DeltaV Application or ProfessionalPlusworkstation. The DeltaV workstation control software requiresa full DeltaV workstation to be installed in order to run.The DeltaV VM Controller is an independent controller,just like a physical controller, but runs instead as a virtualmachine on a host computer.www.emerson.com/deltav Controller redundancy ACN redundancy (i.e., switch over of networks) Cold restart (power up configuration) and warm restart(tuning parameter restore) Controller diagnostics AMS device support Foundation Fieldbus, Serial or Ethernet I/O simulationIn addition, the VM Controller will not have the sameperformance metrics because of hardware differences.Specifically, the VM Controller should not be used to testloading. FRETIME, FREMEM, Module Execution Time, and ScanPeriod may be significantly different between a physical and avirtual controller. Virtual controller loading may also be subjectto other operating system scheduling activities.Application packages that support an OPC interface maybe used in the DeltaV Simulate environment. For example,the OPC version of the Mimic process simulation may be usedwith DeltaV Simulate for automation system checkout andoperator training. The Mimic OPC interface uses the simulatecapability of the DeltaV system and I/O blocks.VM Controller I/O Simulation CapabilityAn important capability of the VM Controller is the ability touse simulated I/O with the same I/O assignments and/or DeviceSignal Tags (DST) used by physical I/O cards and controllers.The Virtual S-series and PK Controller supports simulated I/Ofor both Classic I/O and CHARMS I/O cards. The Virtual M-seriesController only supports simulated I/O for Classic I/O.CHARMS I/O SimulationCHARMS I/O signals can be simulated with or without a CHARMI/O card. Starting in DeltaV v14, you can simulate CHARMS I/Osignals without a CHARMS I/O card by reading and writing toDevice Signal Parameters using DST tag names referenced inyour control modules. Access to Device Signal Parameters isprovided through a DeltaV I/O Simulate Application or via OPC.Simulation via DST tag names enable you to read and writedevice parameters without knowing physical I/O assignmentswhich are not always available during development and testing.Device Signal Parameter simulation is only available with DeltaVVM Controllers and not supported with physical controllers.2

DeltaV Virtual Machine Controller SimulationSimulated CHARMS I/O CardsCHARMS I/O can also be simulated with either physical orvirtual CHARMS I/O Cards. You can read and write to primaryparameter and status fields using the DeltaV’s CHARMSSimulate application or with Mimic process simulationapplication. The virtual CHARMS I/O Card is supportedfor both DeltaV Virtual Studio and VMware environmentsand is easily interfaced with the Virtual S-series andPK controllers through a standard DeltaV ACN Ethernetconnection. For more information, see the product datasheet for DeltaV Virtual CHARM I/O Card Simulation.Conventional I/O SimulationSimulation of conventional I/O for DeltaV VM Controllers issupported via I/O channel address or device signal parametersDST tag names. For simulation via I/O channel address, you canread and write to primary parameter and status fields viaOPC applications like DeltaV Watchit or Mimic, or via parameterreferences in DeltaV function blocks. A typical OPC path fora conventional I/O channel address would be node name /IO1/ card number / channel number / field parametername . Table 1 lists the supported I/O channel types andparameters for conventional I/O simulation via I/Ochannel address.June 2021Conventional I/O simulation is only available with DeltaV VMControllers and not supported with physical controllers.DST SimulationStarting in DeltaV v14, you can also simulate I/O signals(for CHARMS and conventional I/O) by reading and writingto Device Signal Parameter using DST tag name references.Access to Device Signal Parameters is provided through aDeltaV I/O Simulate Application or via OPC. Simulation viaDST tag names enable you to read and write device parameterswithout knowing physical I/O assignments. A typical OPCpath for a Device Signal Parameter DST tag name referencewould be ‘*’ device DST Tag name / field parametername (for example, *LT-101/FIELD VAL PCT). Table 2lists the supported function block types and parameters forI/O simulation using device signal tag (DST) name references.Table 1 - Supported I/O Channel Types and Parameters for Conventional I/O SimulationChannel TypeField ParameterAnalog InputFIELD VAL PCTHART Analog InputHART FIELD VALAnalog OutputOUTHART Analog OutputOUTDiscrete InputFIELD VAL DPulse Count InputCOUNTER INPulse InputCOUNTER INFREQUENCYDiscrete OutputOUT DContinuous Pulse OutputONTIMEMomentary OutputOUT DRTD, Thermocouple, Voltage, and mV typesFIELD VALFIELD VAL PCTSOE Discrete Inputwww.emerson.com/deltavFIELD VAL D3

DeltaV Virtual Machine Controller SimulationJune 2021Table 2 - Supported Function Block Types and Parameters forI/O Simulation Using Device Signal Tag (DST) References.Supported Function Block TypesSupported Simulated Parameters AI DC FIELD VAL PCT OUT AO EDC HART FIELD VAL ON TIME DI LSAI FIELD VAL FIELD VAL D DO SLDVC COUNTER IN OUT D PID LSDI FREQUENCY PIN LSDOVM Controller I/O ChannelSimulation LimitationsThe virtual I/O channel simulation provided with theVM Controller does not support the following features:Remote I/O. The simulation of remote I/O such as WirelessDevices, Zone1 and Zone2 I/O are not supported throughthe direct virtual I/O parameter references.Bussed I/O. The simulation of bussed I/O such as Fieldbus,Serial I/O, ModbusTCP, EthernetIP is not supported throughvirtual I/O simulation.DeltaV Virtual StudioDeltaV Virtual Studio is an integrated DeltaV applicationenvironment designed for easy implementation andmanagement of virtual DeltaV control systems for both off-lineand on-line production systems. DeltaV Virtual Studio is usedto create, modify, start, stop, and move DeltaV virtualmachines. DeltaV VM Controllers are easily created andassigned to host computers using DeltaV Virtual Studio.Figure 2 shows the DeltaV Virtual Studio application.DeltaV Diagnostics. Simulated I/O does not replicate allfield device behavior (only the signal value); therefore, it isimpossible to have valid diagnostic data from the virtualI/O channels. Diagnostic utilities such as DeltaV Diagnosticsshould not be expected to provide accurate information.Advanced I/O Card Features. Advanced features that maybe available on some real I/O cards will not be supportedfor simulated I/O. This includes redundant card operation,card maintenance port access, railbus statistics, card statusand card integrity. Certain advanced channel features mustbe taken into account during I/O virtualization. This includessecondary parameters such as the FREQUENCY parameter ofa pulse input channel. The FREQUENCY parameter is normallycalculated by the I/O card, so the virtualization configurationmust provide that information for a DeltaV configurationutilizing FREQUENCY to work properly. Other passive channelconfigurations must similarly be taken into account withthe virtualization configuration including cold junctioncompensation, linefault detection, pulse period, I/O filters,debouncing options, and any actions taken on a channelvalue reset. Other advanced channel features not supportedinclude SOE Event Generation, SOE Chatter Control, and digitalHART functionality.www.emerson.com/deltavFigure 2 - DeltaV Virtual Studio ApplicationDeltaV VM Controllers are easy to create and implementusing virtual machine templates. These templates allow youto easily add controllers from a single configuration dialog.Simply specify the host computer, enter a controller name,select the DeltaV VM Controller template, select the networkconnections from a drop down menu, and press OK.Within a minute or two the new controller will be automaticallygenerated from a prebuilt template. For more information,see the product data sheet for DeltaV Virtual Studio.4

DeltaV Virtual Machine Controller SimulationJune 2021LicensingDeltaV VM Controllers are licensed per VM Controller fora specific DeltaV system ID and may be used for off-linesimulation only. A base license must be purchased and thenadditional VM Controller licenses can be added. The licensesare sold in quantities of 1, 5, 10, and 20 as described below.CapacitiesSizing for DeltaV VM Controllers is based on the largest availablemodel (i.e., SX, MX, and PK1500 controllers) and contain asuperset of all functionality for their respective controllerseries. The recommended maximum number of VM controllersis 20 per host computer, dependent on host computerresources. See DeltaV Virtual Studio product data sheet forSystem Planning Guidelines.Figure 3 – Creating a Virtual S-series ControllerOrdering Information*DescriptionDeltaV Simulate S-Series, M-Series VM Controller (Base License)Model NumberVX1019S001DeltaV Simulate S-Series, M-Series VM Controller Scale-up, 1 VM ControllerVX1019UPS01DeltaV Simulate S-Series, M-Series VM Controller Scale-up, 5 VM ControllersVX1019UPS05DeltaV Simulate S-Series, M-Series VM Controller Scale-up, 10 VM ControllersVX1019UPS10DeltaV Simulate S-Series, M-Series VM Controller Scale-up, 20 VM ControllersVX1019UPS20DeltaV Simulate PK VM Controller (Base License)VX1021S001DeltaV Simulate PK VM Controller Scale-up, 1 VM ControllerVX1021UPS01DeltaV Simulate PK VM Controller Scale-up, 5 VM ControllersVX1021UPS05DeltaV Simulate PK VM Controller Scale-up, 10 VM ControllersVX1021UPS10DeltaV Simulate PK VM Controller Scale-up, 20 VM ControllersVX1021UPS20*Ordering information is for licenses only. Virtual machine controller software is provided with the media kits as described in the DeltaV Virtual Studio product data sheet.www.emerson.com/deltav5

DeltaV Virtual Machine Controller SimulationPrerequisites DeltaV v11.3.1 or later is required for S-series and M-seriesVM controllers. DeltaV v14 or later is required for PKVM controllers.Mimic Simulator. Supports both simple tie-backsimulation and rigorous first principle process simulation.Mimic has special I/O drivers developed to supportDeltaV VM Controllers. Refer to Mimic product data sheetsfor more information.Related Hardware ProductsRelated Products DeltaV SIS with Electronic Marshalling Virtual Simulation.Provides virtualization of SIS hardware components forrigorous testing of CSLS safety logic and operator graphics.For more information see product data sheet for DeltaV SISwith Electronic Marshalling - Virtual Simulation. DeltaV Virtual Studio is an integrated DeltaV applicationenvironment designed for easy implementation andmanagement of virtual DeltaV control systems for bothoff-line and on-line production systems. Virtual machinetemplates are provided for automatic generation andconfiguration of DeltaV workstations and controllerhardware. For more information, see product data sheetfor DeltaV Virtual Studio. June 2021 DeltaV Virtualization Hardware. Thoroughly tested andsupported computer and peripheral devices for use withDeltaV Virtual Studio. Hardware includes host servers,storage area network (SAN), thin clients, network switches,and related hardware required for DeltaV Virtualization.For more information, see product data sheet for DeltaVVirtualization Hardware.Related 3rd Party Products VMware Workstation and ESXi Hypervisor. DeltaVVirtual S-series, M-series and PK Controllers are availableand supported for VMware environments.DeltaV Virtual CHARMS I/O Card Simulation. Simulationof process I/O using virtual CHARMS I/O cards running ina workstation PC. Virtual CHARMS I/O cards provide thesame simulation capability as real CHARMS I/O cards andcan be used for rigorous checkout of I/O assignments,operator displays, and control functionality. Available forboth DeltaV Virtual Studio and VMware environments.For more information, see product data sheet for DeltaVVirtual CHARMS I/O Simulation. 2021, Emerson. All rights reserved.The Emerson logo is a trademark and service mark of Emerson Electric Co. The DeltaV logo isa mark of one of the Emerson family of companies. All other marks are the property of theirrespective owners.Contact Uswww.emerson.com/contactusThe contents of this publication are presented for informational purposes only, and whilediligent efforts were made to ensure their accuracy, they are not to be construed as warrantiesor guarantees, express or implied, regarding the products or services described herein or theiruse or applicability. All sales are governed by our terms and conditions, which are available onrequest. We reserve the right to modify or improve the designs or specifications of our productsat any time without notice.

Studio and VMware based systems, and are available for DeltaV version v11.3.1, v12.3.1, v13.3.1 and v14. Minimize controller hardware for development and test. Now you can develop and thoroughly test your control configurations and I/O assignments without control hardware or Virtual I/O Modules (VIMS). DeltaV VM Controllers run in a