027B-028B-214B-1006 FG6T (C L) 2-Stage TSL - Nortek Global HVAC

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TECHNICALSPECIFICATIONSFG6T(C,L) SeriesHigh Efficiency / Direct Vent or Non Direct Vent2-Stage Condensing Gas Furnace with Variable Speed Blower92 Upflow/Horizontal90 DownflowThe high efficiency 2-Stage gas furnace may beinstalled free standing in a utility room, basement,or enclosed in an alcove or closet. The upflowmodel converts easily to horizontal application. Theextended flush jacket provides a pleasing “applianceappearance.” Design certified by CSA International(Canadian Standards res and Benefits Best warranty in the business –– A lifetime warranty on the heat exchanger– 8 Year Limited Parts and 5 Year Quality Pledge 100% fired and tested – All units and each component(both mechanical and electrical) are tested on themanufacturing line. Best packaging in the industry – Unique design assuresproduct will arrive to the homeowner dent free. Clean, quiet, and efficient operation – Due to theunique design of in-shot burners, location of inducer,use of insulation, and operating at low fire using lessfuel than single capacity furnaces. Fixed 30 second blower delay at burner start-up assuresa warm duct temperature at furnace start-up. Fixed 30-second inducer post purge increases life ofheat exchanger. Dependable, hot surface ignitor – Innovative applicationof an appliance type ignitor with a 20-year history ofreliability, assures no call-backs because of handling. Color coded wire harness – Designed to fit thecomponents, all with quick-connect fittings for ease ofservice and replacement. Reliable heat exchanger – Aluminized primary andstainless steel secondary heat exchanger assures longlife. 40-second fixed cooling cycle blower-off delay (TDR)increases cooling performance when matched with aNORDYNE coil. Approved for direct vent and non direct vent furnace,category IV venting system – May be vertically or horizontally vented using either a one-pipe or two-pipesystem for maximum flexibility in installation.Variable speed blower included to maximize airconditioner and heat pump efficiencies. On selectedunits, SEER ratings up to 16 and HSPF ratings up to8.5 are ARI listed.LP convertible – Simple burner orifice and regulatorspring change for ease of convertibility.Factory installed drain system – for reliableperformance.Diagnostic light flashes identify limit failure, pressureswitch failure and improper ground and polarization– for easy troubleshooting.Incorporates integrated control board with connectionsfor electronic air cleaner, humidifier and twinning.Two piece door design enhances furnace appearanceand uses screw fasteners for great fit and accessibility.3 amp fuse protection against low voltage shorts; protectstransformer and control board.Low voltage terminal board for easy field wiring.

FEATURESHigh Efficiency Upflow 92 Gas FurnaceRoll-out switch.Remoteflame sensorfor proof ofcarry-over.Aluminized steelin-shot burners, hotsurface ignitor andredundant gas valveprovide safe, reliableignition and efficientcombustion.Supply air limit.Two StageGas Valve.Solid stateintegrated controlmonitors theburner flameand limit circuitcontinuously.Blower timing hasadjustable OFFsettings. Provideshumidifier andelectronicair cleanerconnections.Front door screwfasteners ensuretight fit.Factory installeddrain for reliableperformance.2Pressure switch.Control ofcondensate level.Counterflow heatexchangerorientation andaluminized steeltubular design,means improvedefficiency anddurability.(Not Shown)Vent switch protectsagainst blocked flue.Pressure switchassures properoperation of theinduced draftsystem.Induced draft blowerprovidesquiet and reliableoperation.Variable speedmotor/blowerprovides quietairflow, reliableoperation, and isinstalled on a slideout track.

FEATURESHigh Efficiency Downflow 90 Gas FurnaceSolid stateintegrated controlmonitors theburner flameand limit circuitcontinuously.Blower timing hasadjustable OFFsettings. Provideshumidifier andelectronicair cleanerconnections.Electrical 2 x 4junction box canbe moved outsideof cabinetfor disconnect.Vent switchprotects againstblocked flue.Counterflow heatexchangerorientation andaluminized steeltubular design,means improvedefficiency anddurability.(Not Shown)Aluminized steelin-shot burners,hot surface ignitorand redundant gasvalve provide safe,reliable ignitionand efficientcombustion.Factory installeddrain for reliableperformance.Multi-speed PSCmotor/blowerprovides quietairflow, reliableoperation, and isinstalled on aslide-out track.(Not Shown)Induced draftblower providesquiet and reliableoperation.Pressure switchassures properoperation of theinduced draftsystem.Two StageGas Valve.Supply air limit.Remoteflame sensorfor proof of flamecarry-over.(Not Shown)Roll-outswitch.3

STANDARD EQUIPMENTDirect vent; draft inducer; pressure switch; redundant main gas control; hot-surface ignition; timed ON/OFF blower controls(TDR); 40VA transformer for air conditioner application; limit controls; direct drive motor; all models can be converted touse L.P. (propane) gas. Factory approved kits only must be used and are available as an optional accessory from yourNORDYNE distributor.SPECIFICATIONSMODEL NUMBER h Fire Rated Input(Btu/h) (a)60,00080,000100,000120,000High Fire Heating Capacity(Btu/h)55,00074,00092,000110,400Low Fire Rated Input(Btu/h)(a)42,00056,00070,00084,000Low Fire Heating Capacity(Btu/h)38,00050,40063,00076,000AFUE92 92 92 92 Maximum Heating Ext. St. Press.(in WC)0.50.50.50.510 x 611 x 1011 x 1011 x 101/2 - Variable3/4 - Variable3/4 - Variable3/4 - Variable7.79.69.69.6High Fire Temperature Rise Range(F)35-6535-6535-6545-75Low Fire Temperature Rise 100(C,N)-VB120(C,N)-VCHigh Fire Rated Input(Btu/h) (a)60,00080,000100,000120,000High Fire Heating Capacity(Btu/h)54,00072,00090,000110,000Low Fire Rated Input(Btu/h)(a)42,00056,00070,00084,000Low Fire Heating Capacity(Btu/h)38,00050,00063,00076,000AFUE90 90 90 90 Maximum Heating Ext. St. Press.(in WC)0.50.50.50.510 x 611 x 1011 x 1011 x 101/2 - Variable3/4 - Variable3/4 - Variable3/4 - Variable7.79.69.69.6High Fire Temperature Rise Range(F)35-6530-6035-6545-75Low Fire Temperature Rise Range(F)35 - 6530-6035-6545-75Blower Wheel D x WMotor H.P. -TypeMotor FLAMODEL NUMBER *TLBlower Wheel D x WMotor H.P. -TypeMotor FLANote:All models are 115V, 60 Hz. Gas Connections are 1/2” N.P.T. AFUE Annual Fuel Utilization Efficiency.(a) Ratings to 2,000 feet. Over 2,000 feet, reduce 4% for each 1,000 ft. above sea level.4

1"43"15"3/4"1 1/4"3/4"28"23"8"Return Air Opening(Side)25 1/4"7/8" Dia. ElectricConnection1 1/2" x 3 1/2" Dia.Opening forGas Connection25 1/8"19 3/4"Exhaust Vent22 1/2"Combustion AirInlet23 1/4"Upflow/Horizontal Furnace 80,000100,000120,00008010012020 1/2"33"BA22 1/219 3/419 3/414 1/2A2118 1/418 1/412 3/4BCondensate Drain Outlets2017 1/417 1/411 3/4D25 1/4"30 1/4"3/4"2" PVCExhaustVent(See Fig. 15for sizes)2 1/4"9 1/47 7/87 7/85 1/8CDimensions (inches)Return Air n AirVent 3"(See Fig. 153/4"for sizes)60,000060Model High Fire Low FireNumber Furnace FurnaceFG6TCBtuhInput8"25 5/8"1 1/2" x 3 1/2" Dia.Opening forGas Connection7/8" Dia. ElectricConnection27 5/8"23"Bottom Return Opening 220200195155ShippingWeight(lbs)DIMENSIONS5

61"43"3/4"3/4"27 7/8"21 1/4"1 1/2" x 3 1/2" Dia.Opening forGas Connection21 7/8"120,0001208"100,000100CondensateDrain Outlet7/8" Dia. ElectricConnection24 7/8"22 1/2"Exhaust Vent24 1/2"80,00008084,00070,00056,00042,00015 1/2"21 1/2"3/4"Exhaust Vent2" Dia.60,000060Model High Fire Low FireNumber Furnace FurnaceFG6TLBtuhInputCombustion Air InletDownflow FurnaceBA2118 1/418 1/412 3/4BCC9 1/47 7/87 7/85 1/8DBottom SupplyAir Opening22 1/219 3/419 3/414 n Outlet21 1/2"2 1/2"3/4"2017 1/417 1/411 3/4Dimensions (inches)3/4"19 3/4"Bottom Opening10 1/4"1 1/2" x 2 1/2"Knockout ForGas Connection21 7/8"7/8" Dia. ElectricConnection24 7/8"19 3/4"CombustionVent(3" for 92/110)DIMENSIONS Continued

MODEL IDENTIFICATION CODEFG6(C,L)T100CVBBRevision LevelGasCabinet WidthDesign SeriesVariable SpeedResidential, 2-StageC U.S. / CanadaN NOx U.S.C Upflow, CondensingL Downflow, CondensingHeating Input Btuh (High Fire)VENTINGAll models are approved for vertical non direct (1 pipe) and direct (2 pipe) venting applications. See Vent Table below forspecified sizes and allowable lengths.VENT TABLEAPPLICATIONSINGLE PIPE LENGTH (ft.)with 1 long radius elbow**PVC,CPVC or ABSOutletOutletSCH. 40 Pipe CT VENT, DUAL PIPE LENGTH (ft.)with 1 long radius elbow on each pipe**Inlet/Outlet Inlet/Outlet 353540401101102525404011011020204040110110** NOTES1. 3.5’ for each additional 3” long radius elbow, and 7’ foreach additional 3” short radius elbow.2.Two 45 degree elbows are equivalent to one 90degree elbow.3. Do not include termination elbows in calculation of ventlength.4. This table is applicable for elevations from sea level to2000 ft. For higher elevations decrease vent pipe lengthsby 8% per1000 ft. of altitude.5.Only the above pipe materials are approved foruse with these condensing furnaces.ACCESSORIESKitOrder NumberVENT KITSU.S. LP Conversion Kit(0 to 10,000 ft.)904404Canadian LP Gas Conversion Kit(0 to 4,500 ft.)904405Fossil Fuel Kit914762Side Return Filter Kit541036Bottom ReturnHorizontal InstallationB CabinetC CabinetKit Description903089903090Internal Side Return Filter Wire903152Horizontal Installation Kit903568Downflow “A” CombustionFloor Base902974Downflow “B” CombustionFloor Base902677Downflow “C” CombustionFloor Base904108High Altitude Pressure Switch Kit(5,000 ft. to 10,000 ft. above sea level)903852Order Number2” Concentric Vent Kit9041773” Concentric Vent Kit904176Neutralizer Kit (all models)902377Side Wall Vent Kit904347ELECTRICAL aximum Minimum MaximumOperating Operating mFuse or CircuitBreaker statWireGauge24222018RecommendedThermostatWire Length2-wire4 or 5-wire(heating)(cooling)55 ft.90 ft.140 ft.225 ft.25 ft.45 ft.70 ft.110 ft.* Time-delay fuses or HACR-type circuit breakers are required.7

CAPACITIES — Furnace Airflow DataNote: 0 - Off1 On*TC/L 060 (1/2 HP)Cooling/Heat Pump Airflow Settings2 TON2.5 TON3.5 TON3 TONSWITCH NUMBERNominal A/C andHP CapacityHIGH 1 2 3 4 5 6 7720 0 0 0 1800 0 0 0 0880 0 0 1 0945 1 0 0 11050 1 0 0 01155 1 0 1 01305 0 1 0 11450 0 1 0 01530 1 1 0 11595 0 1 1 01700 1 1 0 01870 1 1 1 0Note: 0 - Off4 5 TON2.5 TON2 TON1.5 TON1 TONSWITCH NUMBERNominal A/C andHP CapacityHIGH 1 2 3 4 5 6 7400 0 0 0 1480 0 0 0 0550 0 0 1 0600 1 0 0 1720 1 0 0 0800 1 0 1 0830 0 1 0 1930 0 1 0 01010 1 1 0 11070 0 1 1 01140 1 1 0 01230 1 1 1 03 TONCFMLOW3003303904205005505806407007307808501 On*TC/L 080/100/120 (3/4 HP)Cooling/Heat Pump Airflow SettingsNominal Airflow (CFM) and Temperature Rises (degree F)*T(C,L)-060(CN)-VA *T(C,L)-080(CN)-VB *T(C,L)-100 (CN)-VB *T(C,L)-120(CN)-VAModelsModelsModelsModelsSwitches Low Fire High Fire Low Fire High Fire Low Fire High Fire Low Fire High FireInputInputInputInputInputInputInputInput5 6 7 43,00060,00056,00080,00070,000 100,00084,000 120,0000 0 # 600 60700 75660 72 1090 63660 90 1090 80660 108 1090 961 0 # 660 54800 65750 64 1240 57750 80 1240 70750 95 1240 840 1 # 800 45 1048 50 1220 40 1680 42 1220 49 1680 52 1220 59 1680 621 1 # 900 40 1296 40 1300 37 1880 37 1300 46 1880 46 1300 55 1880 56# Switch not used - Can be 0 or 1.Notes:1. Recommended blower speed settings are highlighted in bold.2. Airflow rates of 1800 CFM or more require two return air connections. Data is for operation with filter(s).3. Temperature rises in the table are approximate. Actual temperature rises may vary.4. Temperature rises that are shaded grey are for reference only. These conditions are not recommended.5. For single stage cooling, the indoor blower will operate at the CFM listed in the “High” column.028B-1006 (Replaces 028B-0306)O’Fallon, MOBefore purchasing this appliance, read important energy cost and efficiency informationavailable from your retailer. Specifications and illustrations subject to change without noticeand without incurring obligations.Printed in U.S.A. (10/06)

Bottom Supply Air Opening Combustion Air Inlet Exhaust Vent 24 7/8" 1" 8" 21 1/4" Condensate Drain Outlet Condensate Drain Outlet 7/8" Dia. Electric Connection 21 1/2" 24 7/8" 10 1/4" 2 1/2" Combustion Vent (3" for 92/110) 19 3/4" 19 3/4" Bottom Opening 3/4" DIMENSIONS Continued Downfl ow Furnace Model Number FG6TL-High Fire Furnace Btuh Low .