BROCHURE Model-Driven Manufacturing Execution System - AVEVA

Transcription

BROCHUREModel-Driven ManufacturingExecution SystemA process centric approach to the digital transformation of best practices forreuse, sustainable standardisation and continuous improvement in plant andmulti-site manufacturing operations.

Digital transformation of manufacturing operationsUnlock and sustain the full value of your manufacturingbusiness by aligning people and processes withadvanced digital technologies for a cost effectiveand consistent approach to operational excellence,compliance, transparency and business agility acrossthe enterprise.AVEVA’s work process-centric and Model-Drivenapproach further reduces the time to value and cost ofownership of manufacturing execution system (MES)deployments and multi-site roll outs throughthe digital transformation of operational processesfor standardisation with agility to adopt change, tocontinuously improve operational efficiency and thereturn on MES investment.Maximise profitability, quality, and compliance inmanufacturing by digitally managing the business rulesand capturing information for all operational activitiesand plant events in real time.Our customers achieved the following average benefitsby implementing our ManufacturingExecution System:30%30%20%Quality ImprovementMore EquipmentUptimeReduction inManufacturing Costs10%20%Increased ProductivityOEE Improvement02Model-Driven Manufacturing Execution System

Manufacturing Operations ManagementManufacturing organisations are transforming theirbusinesses by digitally transforming their businessprocesses to deliver new and improved offerings thatimprove profitability or increase revenue and delightcustomers.Model-Driven MES/MOM enables our customers to:yy Digitally Transform Work Management – providethe ability to define operational practices asdigital workflows that cross-over organisationaland application boundariesDigital transformation of manufacturing operationssimilarly transforms work processes to deliverproductivity and performance improvements, increasemanufacturing flexibility, while securing quality andconsumer safety, and reducing the cost of complianceto internal or external regulations.yy Provide a consistent user experience fromdesktop and mobileyy Orchestrate Collaboration – provide a digitalcollaboration framework to coordinate peopleand/ or applications in a consistent andgoverned mannerAVEVA’s Model-Driven MES approach combines thetraditional benefits of a manufacturing executionsystem with modern digital workflow managementtechnology to bring people, organisations andprocesses together for increased efficiency as wellas for capturing work processes and operationalprocedures in digital workflows and related userexperience configurations (models).yy Deploy Modular MES Applications– provide theability to deploy the “right-sized” solution tomeet specific business needsyy Standardise operational work practices acrossa manufacturing enterprise, and cater sitespecific practices as wellyy Centrally develop and manage corporatestandards for MES/MOM functions andapplicationsModel-Driven digital transformation of work processesprovides a higher level of automation, enforcesconsistency of operational activities and allows forsystematic collaboration across teams and organisations.yy Sustain and deploy new versions of standards inan agile and cost-effective mannerThe digital and graphical modelling of work processesand operational activities fully abstracts them fromsolution architectures and technology implications. Theresult is a new level of sustainability and reusabilitywhich is a key enabler for sharing best practices andstandardisation of processes across lines, plants andmulti-site enterprises.yy Enable Multi-Site Change Management &Agility – provide the ability to evolve the solutionto meet changing business needs across amanufacturing enterprise.03Model-Driven Manufacturing Execution System

A platform for the digital transformation in manufacturing operationsAVEVA’s Manufacturing Operations Management platform minimises the risks and costs of MES deployment andreduces the time and effort for multi-site roll outs with:yy An open engineering and runtime platform, leveraging digital workflow management capabilities, hardenedfor industrial use and designed for integration of business, manufacturing operations and production processesand data.yy A scalable MES application with broad manufacturing management functionality ranging from performanceoptimisation to inventory, production and quality operations management.yy A reusable work process and related user experience modeling approach, which standardises all operations,simplifies deployment of processes to equipment, systems and people.Unified Operations mentUser InterfacesInformationBusiness ITAutomation EquipmentManufacturing organisations can use this platform and modeling technique to:yy Drive higher levels of efficiency, collaboration and agility in plant operations by digitally transforming workprocesses and data collection procedures.yy Shorten the time to value for operational excellence initiatives across multi-site operations with the toolsand support for a Center of Excellence approach for capturing best practices and standardisation of processes,KPI’s and reporting.yy Reduce the total cost of manufacturing IT ownership through the harmonisation of technology and applicationsused across the enterprise.04Model-Driven Manufacturing Execution System

Manufacturing operation management capabilitiesyy Enterprise Integration - Integration with EnterpriseResource Planning enables agile, short-termproduction management and provides scheduleflexibility and adoption for the plant as well as supplychain visibility into operations and inventory.AVEVA’s Manufacturing Execution System offers acomplete set of functions to efficiently manage anddocument operational processes and material flowin industrial manufacturing plants. ManufacturingExecution System includes inventory, productionand quality operations management and plantperformance monitoring functionality which can bescaled to individual needs or incrementally implementedfor faster return on investment and alignment withbusiness priorities.yy Quality Operations - Automate and enforcequality inspection and data collection procedures inalignment with the real-time status of work order andjob execution, and in response to shop floor eventsfor reducing giveaway and variance in productionresults.yy Production Management - digital information andrules management for work order dispatching andtracking for any combination of manual or automatedequipment job execution.yy Plant Performance Management - Unlock morevalue and capacity from existing assets with visibilityinto line and plant equipment utilisation and OverallEquipment Effectiveness (OEE) KPI’s.yy Inventory Operations Management – real timetracking of materials, semi-finished and finishedproducts including receiving, transfers or formanaging Kanban inventory as materials areconsumed and products are made.yy Digital Workflow Management - Automateoperational activity and data collection processes,eliminating paperwork and manual error-proneprocedures.yy Bill of Material and Recipe Management Quality losses can be minimised and consistencyimproved through enforcement of product andprocess specifications.yy Empowerment and Mobility - Empower the modernworkforce with a digital and mobile user experienceand keep them connected with mission-criticalprocesses on and offline.yy Track and Trace - Reduce the cost of regulatorycompliance and protect brand equity withautomatic electronic record keeping for detailedproduct genealogy and end to end materialtraceability in minutes.yy Data Store for Reporting and ContinuousImprovement – detailed manufacturing history asperformed vs. planned offers drill down analysesinto operational performance and identification ofimprovement potentials.05Model-Driven Manufacturing Execution System

Our Global support for plant and multi-site MES deploymentMES best practices and industry solutionmodels out of the boxAt the Project Level of a Center of Excellence (COE)there are two types of teams:Collaboration with our MES practice teams allows us toinvestigate the most common needs in manufacturingwork processes, information models and industrysolution functionality. We turn these identified industrybest practices into generic reusable MES activityworkflows and user interface models for reuse with ourmanufacturing operations platform.1. A Central Team that is responsible for designing,building, maintaining and sustaining the core solutiontemplates at the COE.These standard activity and solution models are sharedfor knowledge and best practices transfer with ourpartner ecosystem and customers to get MES solutionsdefined, deployed and running faster.The out-of-the-box MES activity and industry solutionmodels additionally help our customers to jumpstarttheir Center of Excellence program with the adoption ofindustry best practices for a programmatic approach tomulti-site MES roll outs.A global network of Model-Driven MESservices and supportThe Center of Excellence is both an organisationalstructure and an approach to tackling large-scale,complex MES Programs to accelerate the adoption ofan MES solution across the enterprise.With the world’s largest network of distributors andsystem integrators, AVEVA offers local and personalisedsupport to assist in the building and management aswell as deployment and support of model driven MESrollouts across single or multiple sites.·· Experienced and certified partners are available tohelp manufacturers in adopting the programmaticCOE approach, in capturing best practices andcreating libraries of reusable, corporate standardprocesses and operational data collectionprocedures for roll-out across the entire business.2. Site-Specific Teams to support the deployment of thesolution templates at each site.·· Our global partner network is locally availablearound the globe to help with MES platformdeployment and implementation of COE libraries,which significantly reduces the effort, comparedto traditional multi-site MES deployments, whileachieving consistent reporting, comparable KPIs,and enforcing compliance to company-widestandards.For more information on Model-Driven ManufacturingExecution System, please visit: Copyright 2019 AVEVA Group plc and its subsidiaries. All rights reserved.All product names mentioned are the trademarks of their respective holders.aveva.com

around the globe to help with MES platform deployment and implementation of COE libraries, which significantly reduces the effort, compared to traditional multi-site MES deployments, while achieving consistent reporting, comparable KPIs, and enforcing compliance to company-wide standards. Our Global support for plant and multi-site MES deployment