Diesel Remanufacture Component Identification

Transcription

Diesel Remanufactured Component IdentificationPurpose:Many diesel service parts are now only available as remanufactured parts. However, during warrantyparts reviews, some components from Service Part Warranty (SPW) claims for these remanufacturedparts are found to be original equipment components (not remanufactured). It is the dealer'sresponsibility to verify the part meets Service Part Warranty (SPW) time/mileage criteria and matchesthe part from the customer paid repair or invoice. If the original repair order or invoice shows a partwith a suffix ending in “RM”, the part returned from the service part warranty claim must be identifiableas remanufactured.For example, a remanufactured injector previously replaced in cylinder #6 must be the part beingconsidered for SPW coverage and not one of the other original seven injectors. Parts personnel,likewise, must review over-the-counter parts being considered for SPW to ensure they areremanufactured.The following pictures illustrate how to determine whether or not diesel parts are remanufactured.Dealer parts and service personnel should use this aid to ensure parts considered for SPW coverage areindeed remanufactured and not from the original engine. Incorrect returned parts are subject to claimchargeback.Table of Contents6.4L Power Stroke Diesel Fuel Injectors . 26.0L Power Stroke Diesel Fuel Injectors . 37.3L Power Stroke Diesel Fuel Injectors . 46.4L Power Stroke Diesel Turbochargers . 56.0L Power Stroke Diesel Turbochargers and CHRAs . 66.4L Power Stroke Diesel High Pressure Fuel Pumps . 76.0L & 4.5L Power Stroke Diesel High Pressure Oil Pumps (05-10MY). 86.0L Power Stroke Diesel High Pressure Oil Pumps (03-04MY) . 97.3L Power Stroke Diesel High Pressure Oil Pumps . 106.0L & 6.4L Power Stroke Diesel Cylinder Heads . 116.0L Power Stroke Diesel Fuel Injection Control Modules (FICMs) . 12Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 1 of 12

6.4L Power Stroke Diesel Fuel InjectorsPart Number8C3Z-9E527-DRMRemanufactured 6.4L Power Stroke Diesel Fuel Injectors willhave “REMAN” laser etched into the injector body.Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 2 of 12

6.0L Power Stroke Diesel Fuel InjectorsPart Numbers4C3Z-9E527-BRM3C3Z-9E527-ECRMRemanufactured 6.0L Power Stroke Diesel Fuel Injectors willhave “Rmn04” or “Reman” followed by a serial number laseretched into the intensifier body.Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 3 of 12

7.3L Power Stroke Diesel Fuel InjectorsPart RMF61Z-9VE527-ERMF4TZ-9VE527-AARMThe top of the injectorsolenoid is marked “R” with“REMAN” underneath.*Note* There are noserviceable componentsinside of the injector; theinjector solenoid should notbe disassembled.Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 4 of 12

6.4L Power Stroke Diesel TurbochargersPart Numbers8C3Z-6K682-AARM (LP)8C3Z-6K682-BARM (HP)Remanufactured 6.4L Power Stroke Diesel High Pressure andLow Pressure Turbochargers will have “P4” imprinted on thetop line of the compressor cover.High PressureDiesel RemanufacturedComponent Identification - Ver 3Low PressureFord Motor CompanyJune 2013Page 5 of 12

6.0L Power Stroke Diesel Turbochargers and CHRAsPart 489-ACRMBoth 6.0L Power Stroke Diesel Turbochargersand CHRA assemblies have a remanufacturedtag located on the back of the compressorhousing. The tag contains the word“REMANUFACTURED” as well as the supplierpart number and remanufactured serialnumber.Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 6 of 12

6.4L Power Stroke Diesel High Pressure Fuel PumpsPart Number8C3Z-9A543-DRMRemanufactured 6.4L Power Stroke Diesel High Pressure FuelPumps can be identified by a white label affixed to the topsurface containing the word “Remanufactured”.Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 7 of 12

6.0L & 4.5L Power Stroke Diesel High Pressure Oil Pumps (05-10MY)Part C4Z-9A543-ERMRemanufactured 4.5L & 6.0L Sheppard Power Stroke Diesel HighPressure Oil Pumps will have several features to identify them asremanufactured:1. White Bar Code Labela. Either “V8R” or “V6R”2. Pinstamp “R”a. Either “8R” or “6R”Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 8 of 12

6.0L Power Stroke Diesel High Pressure Oil Pumps (03-04MY)Part Numbers3C3Z-9A543-AARM4C3Z-9A543-AARMThe remanufactured serial number is etched on thehousing of the pump body.“REMANUFACTURED” may be stamped on rear coverplate.“OS” may be stamped on the rear cover plate toindicate an over sized rear cover.Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 9 of 12

7.3L Power Stroke Diesel High Pressure Oil PumpPart MF4TZ-9VA543-AARMRemanufactured ID tag is visible on the pump body and containsthe work “REMANUFACTURED”.Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 10 of 12

6.0L & 6.4L Power Stroke Diesel Cylinder HeadsPart -BRM6.0L & 6.4L – Cylinder heads arestamped with a batch number at therear of the casting.* Note: These markings will be present on remanufactured cylinder heads that come onremanufactured engines as well as used for service parts.Diesel RemanufacturedComponent Identification - Ver 3Ford Motor CompanyJune 2013Page 11 of 12

6.0L Power Stroke Diesel Fuel Injection Control Modules (FICMs)Part NumbersComplete Programmed All complete FICMs (programmed andunprogrammed) contain a unit label onthe front side of the case containing theword “REMANUFACTURED” along withthe component number “4307###R#”.Diesel RemanufacturedComponent Identification - Ver 3All FICM Half-Shells contain a unitlabel on the back side of the case withthe component number“1887###C#”.Ford Motor CompanyJune 2013Page 12 of 12

4C3Z-12B599-DRM 4C3Z-12B599-ERM All FICM Half-Shells contain a unit label on the back side of the case with the component number “1887###C#”. All complete FICMs (programmed and unprogrammed) contain a unit label on the front side of the case containing the word “REMANUFACTURED” along with the component number “4307###R#”. Title: Diesel Remanufacture Component Identification Author .