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OPERATION AND MAINTENANCE MANUALFOR DIESEL GENERATOR SETSEVERLASTINGCOMPANYEverlasting Company
EVERLASTING COMPANYDear UserFirst of all, thank you for preferring our product and company.TEKSAN, sustains all its activities at its modern facilities, according to its principle of providing reliable productsand services at high quality with CE norms and “ISO 9001:2000; Quality Management System” certification. Yourgenerator set is subjected to several test and quality controls at every stage of production. There are several testand control procedures carried out on the time interval between the very first “assembling” step and the very last“delivery” step. TEKSAN products are also manufactured environment friendly at norms with “ISO 14001; 2004Environment Management System” certification.Our documents are being prepared carefully with the help of the academic education we have received and also theknowledge and experience we have obtained from being in this business for the last 25 years. As a standard TEKSANdocumentation, the “Operation and Maintenance Manuals” for your “Diesel Engine”, “Alternator” and “GeneratorSet” must have been delivered to you together with your generator set. Your duty as our customer, is to read,understand and remember all information shared in these documents before using your generator set. This will helpyou avoid any possible accidents that may be harmful for you, people around you or the generator set itself.You may also sign for a “Periodical Maintenance Agreement” and get regular, complete and economical maintenanceand reparation services from TEKSAN Dealers, and receive good quality service for your product.Please let us know about your wishes and suggestions in order to contribute to our product and service quality.TS ISO 8528-5 CERTIICATEISO 9001 QUALITY MANAGEMENT SYSTEMS CERTIFICATEISO 14001 ENVIRONMENTAL MANAGEMENT SYSTEMS CERTIFICATEOHSAS 18001 OCCUPATIONAL HEALTH AND SAFETY MANAGEMENT SYSTEMS CERTIFICATEEAC EURASIA CUSTOMS UNION CERTIFICATECONFORMITY OF EUROPEISO 27001 Information security management system CertificateISO 10002 Customer atisfactionBBK-V.122018 ENG3People First.
EVERLASTING COMPANYTABLE OF CONTENTS1.SAFETY PRECAUTIONS.61.1.General Instructions . 61.2.Lifting and Handling.71.2.1.Using Slings.71.2.2.Using Forklift.81.2.3.Towing Trailer Mounted Generator Sets.91.3.Moving Parts.101.4.Hot Surfaces, Sharp Edges and Corners.101.5.Fire and Explosion.111.6.Hazardous and Corrosive Substances.121.7. Environmental Protection.121.8.Electrical Equipment and Connections.131.8.1. First Aid In Case Of Possible Electrical Shock Accidents .142. GENERAL DEFINITIONS.152.1.Identifying Sets.152.2.Generator Set.152.2.1 Canopy Type Generator Sets.162.2.2 Container Type Generator Sets.172.2.3 Drop Over Canopy Type Generator Sets.182.2.4 Mobile Generator Sets.192.3 Diesel Engine.202.4 Alternator.202.5 Fuel Tank.212.6 Base Frame.222.7 Vibration Isolators.222.8 Exhaust System and Silencer.232.9 Control Systems.233-INSTALLATION.243.1.Selecting Room Location.243.2.Ground and Platform.253.3.Vibration.253.4.Cooling and Ventilation.253.5.Exhaust System.273.6.Fuel System.283.6.1.Storage of Diesel Fuel.293.7.Electrical Connections.303.7.1.Starter Batteries.313.8.Noise Control.323.9.Fire Precautions.333.10.Earthing.334-CONTROL SYSTEM.344.1.Introduction.344.2.Manual and Automatic Control Panel.344.3.Synchronization Panels.374.4.Basic Procedures To Be Followed Before Operation.374.5. Battery Charger.384.6.Engine Jacket Water Heaters.394.7.Transfer Panels.40BBK-V.122018 ENG4People First.
EVERLASTING ce of the Diesel Engine.415.3.Maintenance of the Alternator.415.4.Lubrication Oil.425.5.Coolant.425.6.Fuel.435.7.Maintenance of Batteries.435.8.Maintenance of Radiator.445.9.Low Load Operation.455.10.Long Term Storage.465.11. General Maintenance RANTY.52BBK-V.122018 ENG5People First.
EVERLASTING COMPANY1.SAFETY PRECAUTIONS1.1.General InstructionsBefore installing or running the generator set, it is a responsibility for the user or operator to read the wholedocumentation that is included within the generator set. (“Generator Set Operation and Maintenance Manual”,“Diesel Engine Operation and Maintenance Manual” and “Alternator Operation and Maintenance Manual”). All thesafety instructions stated in these manuals must be provided in order for a safe operation.The person who is in charge for installing, maintaining or using the generator set, is the only responsible foranything that risks the safety of operation. For this reason, these people must follow and obey all the instructionsstated in all provided documentation, so that the risk of accident shall be minimized.Because of this responsibility to take, the people who will install, maintain or use the generator set, must betrained and authorized about the procedures for installation, usage and maintenance. Any disorder or disobeyingabout these procedures, rules, instructions, methods or measures in manuals, will increase the probability of failureand accidents that may end up with injuries or maybe death.Pay attention to all labels and warnings on the generator set. Install and operate the generator set fully inconformity with the related standards, rules and regulations. Furthermore, the local rules and regulations should befollowed too.Make sure that the generator set is at OFF position before performing any maintenance, repair or setting activity. Inthis way, you will be isolating the generator set from any unauthorized access.Do not start the generator set until you are definitely sure that it is absolutely safe to run it. Under any unsafecondition, disconnect all the battery cables.Use required safety equipment during periodical inspections and maintenancesThis manual and the appendices are integral in total. All safety instructions are clearly stated in the relevantsections of this manual. Also remember that you can always get in contact with TEKSAN and ask for advice aboutany issue that is not understood clearly.BBK-V.122018 ENG6People First.
EVERLASTING COMPANY1.2.Lifting and Handling1.2.1.Using SlingsUse the lifting lugs located on the generator set, while you are trying to lift or move the generator set.Before lifting the generator set, be sure that you have checked all the lifting lugs or any connection points for anywelding cracks, breakages, twists or rust that may cause any problem during the lifting process.Make sure that all lifting equipment and supporting components are in a good con
Make sure that the generator set is at OFF position before performing any maintenance, repair or setting activity. In this way, you will be isolating the generator set from any unauthorized access. Do not start the generator set until you are definitely sure that it is absolutely safe to run it. Under any unsafe
