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Fuel Manager Diesel Fuel FiltrationFM1, FM10, FM100 and FM1000Complete Systems, Elements and Service PartsStanadyne’s Fuel Manager diesel fuel filter/water separator systems are used globally in awide variety of diesel engine powered applications. As a modular system, optional FuelManager features can be selected to address specific operating requirements. Thisversatility allows the user to have the optimum fuel system filtration combined withexceptional economy.The Fuel Manager series includes: FM1, FM10, FM100 and FM1000. Each of these FuelManager types serve specific engine power ratings for engines from 7.3 to 447 kW (10 to600 BHP). All Fuel Manager elements are fuel/water separators with provisions fordraining coalesced water. Systems are for use with diesel fuel and bio-blended diesel fuel,and are not for use with gasoline or other volatile fuels.Each member of the fuel manager series is described herein with details regardingcomplete filtration systems, modular components, service parts and general installationand operational information. A glossary of terms is provided to assist in clarifying some ofthe nomenclature used in this publication.For additional filtration information reference Fuel Manager Brochure 99889, FM100Assembly Information Chart 99881, Fuel Manager Cross Reference guide 99642 and theFuel Manager Users Guide 99795.IMPORTANT! The elements and header assemblies listed herein are considered tobe for “Service” use and are not compatible with Fuel Manager components usedby our OEM customers.Stanadyne Corporation92 Deerfield Road, Windsor, CT 06095, U.S.A. Tel: (860) 525-0821; Fax: (860) 683-4581; www.stanadyne.com99920B

Glossary of TermsAir Vent Plug: Each FM system has a vent plug incorporated into the header assembly that is turned1/2—3/4 turn to activate the air egress process and lightly tightened once complete.Enhanced Retention System (ERS): A unique shape and indexing arrangement that providessuperior element retention while augmenting Stanadyne’s patented “Key Track” system.Enhanced Retention SystemKey TrackSystemERS IdentificationUnique ShapeFilter Location or Use:The ideal diesel fuel supply system should contain a pre-filter (primary) and aseparate final (secondary) filtration system, as shown in the Figure below. Pre-filters aretypically rated as 150, 30, 10 microns where final filters are either 5 or 2 microns. Somesituations may require the use of only one filter. In these cases an optional, serviceablepre-filter screen is available.Filter Location or UseFlow Direction:Fuel flow through the header and element assembly are classified into two types:Normal and Reverse. A Normal flow header assembly has one inlet and one outlet porton each side, where internally the fuel flows thru the center tube then through the media.A Reverse flow header assembly has both inlet ports in the front and both outlet ports inthe rear (toward the mounting flange). Internally the fuel flows thru the media first thenout thru the center tube. Filter systems with optional electric lift/supply pumps must usea reverse flow type of system to ensure fuel is filtered prior to entering the pump.Top Load:A type of FM100 systems where the element is serviced thru the top of the headerassembly instead of from underneath, as shown in the illustration below.Flow DirectionFM100 Top LoadServiceElementThru Topof HeaderLock RingElementHeaderFuelWater-1-

FM1 Engine power rating: 10 to 55 HP (7.5 to 41 kW)Max. fuel flow rate: 25 US gallons/hour (95 liters/hour)Max. operating pressure: 20 P.S.I. (138 kPa)Integral 8mm barbed fittings for flex hose useCorrosion resistant polymer header assemblyConfigurations for Pre-Filter and Final Filter usagePatented “Twist on” element retention designIdeal for smaller On-Off Road, Agricultural and Industrial applications.All systems and replacement elements are “Reverse Flow” 1 configuration.FM1 Complete Filter/Water Separator SystemsSystemPart No.UseMicronRatingComponentsElementPart No.ElementLengthDim. “A”2Dim “B”2Pkg.Qty.40074Final Filter5Air Vent Plug400723.6 (91.4)5.9 (149.6)5.3 (133.6)141467Final Filter5Water Collection Bowl , Air Vent plug400723.6 (91.4)7.6 (193.0)7.0 (178.2)142145Pre-Filter30Air Vent Plug421403.6 (91.4)5.9 (149.6)5.3 (133.6)1FM1 Service Replacement ElementsElement Part No.UseMicron RatingElement LengthPkg. Qty.40070Final Filter52.8 (71.1)1240072Final Filter53.6 (91.4)1240096Final Filter54.3 (109.2)1242139Pre-Filter302.8 (71.1)1242140Pre-Filter303.6 (91.4)1242141Pre-Filter304.3 (109.2)12FM1 ComponentsBHeader AssemblyC(See Table Above)JG†FEAEHElementFFDG†Water Collection Bowl Seal KitIFM1 Service PartsComponentReference1DescriptionPart No.Pkg. Qty.1AComplete Water Collection Bowl Kit29899BPlastic Air Vent Plug286916CO-Ring - Air Vent Plug1349410DWater Collection Bowl Seal Kit (Contains 6 each of seals E F H J )304481EO-Ring - Filter element to water collection bowl header1051910320105292105FSealing Washer - Three “Lobed” seal for all plastic drain valvesGO-Ring - Plastic drain valveHO-Ring - Water collection bowl to water collection bowl header314985IPlastic Drain Valve Kit320031JO-Ring - Collection bowl draw bolt309115Reference Glossary of Terms on page 1.†2Only Available SeparatelyReference FM1 Dimensions on page 11.-2-

FM10 Engine power rating: 10 to 200 HP (7.5 to 150 kW)Max. fuel flow rate: 50 US gallons/hour (190 liters/hour)Max. operating pressure: 30 P.S.I. (200 kPa)Integral 8mm barbed fittings for flex hose useCorrosion resistant polymer header assemblyFor use as a Final FilterPatented “Twist on” element retention designEconomical and environmentally friendlyFM10 Complete Filter/Water Separator SystemsSystemPart art No.ElementLengthDim. “A”2Dim “B”2Pkg.Qty.36691Final Filter5NormalAir Vent Plug36996Final Filter5NormalAir vent plug366822.8 (71.1)6.6 (167.6)4.7 (119.4)1357464.3 (109.2)8.1 (205.7)6.2 (157.5)37865Final Filter5NormalWater Collection Bowl , Air vent plug1366822.8 (71.1)8.5 (217.7)6.6 (169.5)1FM10 Service Replacement ElementsElement Part No.1UseMicron RatingFlow Direction1Element LengthPkg. Qty.36682Final Filter5Normal2.8 (71.1)1235746Final Filter5Normal4.3 (109.2)1236995Final Filter5Reverse5.1 (129.5)1238640Final Filter5Reverse6.0 (152.4)1236994Final Filter2Reverse6.0 (152.4)12Reference Glossary of Terms on page 1.2Reference FM10 Dimensions on page 11.FM10 ComponentsHeader AssemblyCBEHElement(See Table Above)EAG†FFFG†JDWater Collection Bowl Seal KitIFM10 Service PartsComponentReference1DescriptionPart No.Pkg. Qty.1AComplete Water Collection Bowl Kit29899BPlastic Air Vent Plug286916CO-Ring - Air Vent Plug1349410DWater Collection Bowl Seal Kit (Contains 6 each of seals E F H J )304481EO-Ring - Filter element to water collection bowl header1051910320105292105FSealing Washer - Three “Lobed” seal for all plastic drain valvesGO-Ring - Plastic drain valveHO-Ring - Water collection bowl to water collection bowl header314985IPlastic Drain Valve Kit320031JO-Ring - Collection bowl draw bolt309115Reference Glossary of Terms on page 1.†2Only Available SeparatelyReference FM1 Dimensions on page 11.-3-

FM 100 Engine power rating: 50 to 350 HP (37 to 261 kW) Max. fuel flow rate: 80 US gallons/hour (300 liters/hour) Max. operating pressure: 60 P.S.I. (413 kPa) Top Load Filter: Max. Engine power 325 HP (243.75 kW), max. fuel flow 75 g/h (283 l/h) Water separation efficiency: Up to 95% of whole water separation Heavy duty aluminum header assemblies with a variety of threads sizes and portconfigurations available Optional modular features (Heaters, Primer Pumps, WIF Sensors, etc.) Elements available in different sizes and micron ratings MARINE systems and components have enhanced corrosion resistant coatings andconform to U.S.C.G. regulationsNOTE: Enhanced Retention System (ERS) elements are not compatible with other elements or headers.FM100 Complete Filter/Water Separator SystemsSystemPart No.UseMicronRatingComponentsElementPart No.ElementLengthDim. “A”2Dim “B”2Pkg.Qty.35599Pre-150N33640Pre-150N3/8-18 NPTAir Vent Plug316494.3 (109.2)9.3 (236.5)7.4 (189.4)13/8-18 NPTCollection Bowl, Air Vent Plug331693.6 (91.4)8.1 (205.7)6.2 (157.5)134817Pre-150N34818Pre-150NM12 x 1.5Collection Bowl, Air Vent Plug331693.6 (91.4)8.1 (205.7)6.2 (157.5)1M14 x 1.5Collection Bowl, Air Vent Plug331693.6 (91.4)8.1 (205.7)6.2 (157.5)133816Pre-30N1/4-18 NPTCollection Bowl, Air Vent Plug318654.3 (109.2)11.3 (286.5)9.4 (239.0)140954Pre-39452Pre-30R1/4-18 NPTCollection Bowl, Air Vent Plug409554.3 (109.2)11.3 (286.5)9.4 (239.0)130N3/8-18 NPTCollection Bowl, Air Vent Plug318654.3 (109.2)11.3 (286.5)9.4 (239.0)133641Pre-30N3/8-18 NPTAir Vent Plug318654.3 (109.2)9.3 (236.5)7.4 (189.4)134819Pre-30NM12 x 1.5Air Vent Plug318654.3 (109.2)9.3 (236.5)7.4 (189.4)141341Pre-30RM12 x 1.5Collection Bowl, Air Vent Plug409554.3 (109.2)11.3(286.5)9.4 (239.0)1Flow1 Port Size34820Pre-30NM14 x 1.5Air Vent Plug318654.3 (109.2)9.3 (236.5)7.4 (189.4)140253Pre-30RM14 x 1.5Air Vent Plug - ERS372944.3 (109.2)9.3 (236.5)7.4 (189.4)142049Pre-30NM14 x 1.5Collection Bowl, Air Vent Plug318654.3 (109.2)11.3(286.5)9.4 (239.0)141343Pre-30RM14 x 1.5Collection Bowl, Air Vent Plug409554.3 (109.2)11.3(286.5)9.4 (239.0)1317123.6 (91.4)12.3 (312.4)7.9 (200.6)1317123.6 (91.4)12.3 (312.4)7.9 (200.6)1In:3/8” (90 )Out:1/4”In: 3/8” (0 )Out: 1/4”Top Load, 100 Watt Heater, 12 VoltWater in Fuel SensorTop Load, 100 Watt Heater, 12 VoltWater in Fuel Sensor29367Final5N30481Final5N35726Final5N1/4-18 NPTCollection Bowl, Air Vent Plug331682.8 (71.1)9.7 (248.4)7.9 (201.0)138630Final5N1/4-18 NPTHand Primer, Air Vent Plug331682.8 (71.1)7.8 (198.4)5.9 (150.9)133642Final5N3/8-18 NPTAir Vent Plug318734.3 (109.2)9.3 (236.5)7.4 (189.4)134821Final5NM12 x 1.5Air Vent Plug318734.3 (109.2)9.3 (236.5)7.4 (189.4)134822Final5NM14 x 1.5Air Vent Plug318734.3 (109.2)9.3 (236.5)7.4 (189.4)136694Final2N1/4-18 NPTAir Vent Plug366932.8 (71.1)7.8 (198.4)5.9 (150.9)142050Final2R360126.0 (152.4)12.2(309.8)11.2(284.5)1M14 x 1.5 Collection Bowl, Air Vent PlugFM100 MARINE Filter/Water Separator Systems33643Pre-150N3/8-18 NPTMarine Drain Valve, Vent plug322004.3 (109.2)9.3 (236.5)7.4 (189.4)140957Pre-30R1/4-18 NPTMarine Drain Valve, Vent plug409584.3 (109.2)9.3 (236.5)7.4 (189.4)133644Pre-30N3/8-18 NPTMarine Drain Valve, Vent plug321774.3 (109.2)9.3 (236.5)7.4 (189.4)141342Pre-30RM12 x 1.5Marine Drain Valve, Vent plug409584.3 (109.2)9.3 (236.5)7.4 (189.4)141344Pre-30RM14 x 1.5Marine Drain Valve, Vent plug409584.3 (109.2)9.3 (236.5)7.4 (189.4)133645Final5N3/8-18 NPTMarine Drain Valve, Vent plug321784.3 (109.2)9.3 (236.5)7.4 (189.4)11Reference Glossary of Terms on page 1. (N Normal, R Reverse)2-4-Reference FM100 Dimensions on page 11.