Transcription
Planetary gears.Standard series & custom engineered solutions.
Your satisfaction is our ultimate goal.- Our motto Customers trust us as their preferred partner for gear and drive engineering.We stand for quality, innovation, efficiency and reliability.Our services in every aspect of the planetary gear.Framo Morat is not only known for its comprehensive manufacturingReliabilityexpertise. Our customers also revere us as experienced partners inOur planetary gears accomplish reliable performance in their nume-drive technology. This expertise is the foundation of our planetary gearrous applications. Being your reliable partner and supplier is our con-series.stant driving force.We place great importance on your flexibility in the configuration andFlexibilityapplication of our planetary gears. Being faithful to our motto customerWe offer you the highest form of flexibility in motor integration through oursatisfaction is always a priority.versatile product range with mounting flanges and reduction sleeves. Theresults are drive solutions for industries like mechanical engineering, me-Qualitydical technology, energy generation or building technology.Our high quality standards apply to all our planetary gearbox series.These include especially high gearing quality, low backlash and longOr do you require an individual solution? Together we will develop inno-service life.vative drive solutions of tomorrow.InnovationFast response to customer requests and constant further development of our planetary gears is our driving force. Do you have specialrequirements? We will gladly elaborate with you innovative solutionsWe are glad to be personally there for you and we lookand drive concepts.forward to common challenges and projects:ProfitabilityPhone 49 7657 88 303Planetary gears are known for their high efficiency. Owing to the highE-Mail drives@framo-morat.commanufacturing quality of our gearbox series we offer you an excellentFor further information visit www.framo-morat.comprice-performance ratio.2What can we do for you?DesignShort delivery timeCustom engineered solutionsRepair serviceThe selection of an appropriate planetary gear for yourindividual application. Contact us by phone or via the inquiryform on www.framo-morat.comSmall quantities available on short notice. Deliverytime for larger quantities or special requests has to bechecked individuallyWe will accompany you from the specification to the series!We will employ decades of experience in development ofcustom engineered drivesWe will take over inspection and maintenance for youCAD drawingsFlexibilityProductionPersonal contactsDrawings for all series are available on requestFor customized solutions we draw from a large range ofsingle components. Depending on demand they may becombined for you in a flexible wayDo you have individual requirements?We integrate the entire process chain - metalworking,quality control & assembling - on our own premisesWe support you internationally! We look forward toreceiving questions about planetary gears via phoneor email3
OverviewOverviewPlanetary gears OverviewHigh-EndHigh-End EconomyCustomer-specific planetary gearsDiameterGearbox (mm)GSD47 / 64 / 90 / 110 / 140GSB44 / 62 / 90 / 120 / 142 / 180GSBL44 / 62 / 90 / 120 / 142 / 180GSN60 / 80 / 115GFE50 / 70 / 90 / 120 / 145 / 180 / 220.individually developed for you in accordance with the following parameters:Nominal output torque (Nm)17 - 68314 - 126614 - 126626 - 18213 - 1562 Gearbox sizesAcceleration torque (Nm)30 - 122925 - 227925 - 227947 - 32724 - 2812 Gear stagesEmergency stop torque (Nm)50 - 204841 - 379941 - 379979 - 54540 - 46861-st.4, 5, 7, 103, 4, 5, 7, 8, 103, 4, 5, 7, 10, 16, 203, 4, 5, 7, 103, 4, 5, 7, 102-st.20, 25, 35, 40, 50, 70, 10015, 20, 25, 30, 35, 50, 60, 70, 10025, 30, 50, 70, 100, 140, 180, 20015, 20, 25, 30, 35, 40, 50, 70, 10015, 20, 25, 30, 35, 40, 50, 70, 1001-st. 3(opt. 1) 3(opt. 1) 4(opt. 2) 7 72-st. 5(opt. 3) 5(opt. 3) 7(opt. 4) 10 10TransmissionBacklash (arcmin)GSDGSBGSBLGSNGFE Compact design Highest torsional rigidityprecision, standard up to High permissable radial 3 arcmin, optional up to High torque level High power density& axial forces 1arcmin Up to ratio i 200 in 2-stage Protection class IP65Low backlash for high High torque level Best corrosion protectionRight angle version for spacerestricted applicationsLow noise level due toground helical gearingversion Gear ratios Gear types Bearings Materials Lubrication Interfaces etc.Customer-specific planetary gearsBig housing sizes up to 220 mm Individualized design of material, diameter, bearing, toothwidth, etc. on each planetary carrierMax. input speed up to Error-free connection to all interfaces10,000 rpm Drive integration into your entire system taking into account30,000 h life timethe mechanics, electronics and control technologyfor complete housing including output sideSelection criteriaGearbox characteristicsRotational speedTorqueRange of transmission ratiosBacklashLifetimeProtection classRadial forceAxial forceNoiseWeight4GSDGSBGSBLGSNGFE Custom 5
The G-seriesThe G-series.Full needle bearingLow-backlash planetary gears - compact and highly precise.Helical cut componentsAll lines have a full needle bearing, which hasbeen especially designed for high torques.Bearing systemAll lines are equipped with ground, helical-cut preci-Standard use of maximum preloaded deep groovevery quiet operating characteristics and above-aver-sion components, which ensure low operating noise,age torque absorption.ball bearings. Optionally, the GSD line is alsoavailable with taper roller bearings to accommodatehigher radial and axial forces.Slotted hollow input shaftOne-piece planetary carrierDue to the high surface pressure, the slotted,two-piece hollow input shaft represents the idealAll planetary carriers are manufactured as a cage madeconnection between the motor shaft and gearbox.from solid material. This increases quiet operating characteristics while at the same time improving positioningaccuracy and reducing backlash.Space-optimized 2 stage designSun pinion bearing systemThe GSD, GSB & GSBL high-end gearbox lines areconstructed in a space-optimized, two-stage de-In the high-end gearbox range, the sun pinions aresign. Due to the lower torque values, the input stagefitted with an additional bearing system in order tois dimensionally smaller than the output stage.ensure quieter operating behavior.SealingLubricationHousingAn additional shaft sealing ring ensures maximumdust and splash water protection in accordance withThe use of a synthetic fluid grease for optimal servicelife lubrication renders a grease refill unnecessary.The housings of the high end range are designed fromprotection class IP65 in all lines.a one-piece, robust housing. This improves the gearrigidity and enables the absorption of higher loads.G-series - High-End & High-End Economy rangeDefinition of serial numberThe G-series includes the high-end gearbox lines GSD (flangehelical gearing, single-piece planetary carriers and full needle bear-gear), GSB (inline) and GSBL (angle gear) as well as the high-endings. Resolutely applied quality assurance measures consistentlyeconomy GSN and GFE lines.ensure that all high quality requirements are fulfilled at all times.Particularly suitable applications for the G-series are those whichInternalGroup No.TypeSizeBearingT3-GSD090Particularly in the case of medium and large-volume projects, cus-3-GSBplace the highest demands on positioning accuracy, operating nois-tom adaptations can also be made. We would be happy to developes, running smoothness, bending rigidity and transmitted torque.your customized gearbox in accordance with your individual specifi-3-The G-series is designed to meet the highest production require-cations.33ments—all planetary gear sets are equipped with precision groundBacklashlevelInput 010-GSN060--14-025-GFE090--19-005Bearing: with T Tapered bearing; without T Ball bearingBacklash level: 1 Standard; 0 Reduced backlashInput hollow shaft diam. Max. motorshaft diam. D9 in gearbox dimensions67
Planetary gears GSD High-End rangePlanetary gears gh-end gearbox with the highest positioning precision for dynamic applications.H1D10D12G1L11Its short design makes the GSD line the ideal high-end gearbox forYou benefit from:H1 Short constructionkes it the perfect fit for highly dynamic applications where highest Highest torsional rigiditypositioning and speed accuracy is required. High permissible radial and axial forces Low backlash,1-stageL2H2Low noise level Protection class IP 65Housing diameterD1Centering diameter outputD2Hole circle diameter outputD6Clamping system diameterInput hollow shaft diameterHigh torsional rigidity and exactpositioning precision.Accommodation of particularly high axial loads, optionalfor 90 mm diameter or higher.Automated guided vehicles (AGV) distribute picked goods in roomy warehouse andtrucking company halls. They usually work self-sufficiently. The AGVs are especiallyproductive and economical if they are allowed to reach long travel distances andtravel times without requiring repeated recharging of the energy storage units. Thisplaces special demands on construction and design. In particular, the vehicles andthe installed components in it have to be lightweight and compact. Thanks to highbending rigidity, the high absorption of axial and radial loads and the compact design,the GSD line offers numerous advantages.8D9Housing diameter inputD11Hole circle diameter (2) outputD12Output flange diameterD13Housing lengthL1Shaft length outputL2F7Distance to center of screwL8Flange thickness outputL11Flange length outputL12Square housingSQ1Min. mounting thread x depthG1Min. mounting thread x depthG2Hole boreH1Hole 62901204 x M3 x 6.57 x M5 x 87 x M6 x 1211 x M6 x 1211 x M8 x 161M4 x 8M5 x 10M5 x 10M8 x 16M8 x 162M4 x 8M4 x 8M5 x 10M6 x 12M8 x 163x45x66x66x78x88 x 3.48 x 4.58 x 5.58 x 5.512 x 6.61H7G2GSD0642L13L272h7L7L1GSD047h7D8D10Distance clamping ring - housingWheel hub drive for AGVsStageHole circle diameter inputMax. input length motor shaftTypical application exampleD9D11Gearbox characteristicsShort design and stiff connection.Taper roller bearingL13Planetary gears GSD DimensionsOutput flange for roboticsL12L11G1One-piece output flange /planetary carrierD10D12standard up to 3 arcmin, optional up to 1 arcmin L7L8SQ1torsional rigidity. The low standard backlash of the GSD line ma-L1D6space restricted applications. The flange output produces highestL13G2L12Find more information regarding flanges and reduction sleeves for all common motor types on pages 48-50.9
Planetary gears GSD High-End rangePlanetary gears GSD High-End rangeService 500450040003500Max. input speedn1 max.rpm1000010000800080006500Standard backlashjtarcminNoise level*2QgdB (A)ƞEfficiency 3 (opt. 1) 58% 602 63Mass moment of inertia*8 65 971 942IP65Torsional 0550Max. axial force (ball bearing)*3F2aN10201260423063607035Max. radial force (tapered bearing)*3F2rN--6345954010550Max. axial force (tapered bearing)*3F2aN--73301150018600Operating temperatureTB CMax. radial force (ball bearing)*3Synthetic grease (lifetime-lubricated)Weight with flange*mgkg0.71.44.27.413.9111.94.89.416.72Output torquesMax. acceleration torque*6Emergency stop 0.42.67020.030.030.140.42.61002AnyMounting positionNominal output torque*5J1GSD064*1 Load factor KA 1, n2 100 rpm ,at room temperature T 20 C in new condition*2 Sound pressure level at 1 m distance, measured for an input speed of 3000 rpm without load*3 On the center of the output shaft*4 Deviation of up to 10 % possible*5 Service life: 30,000 h, n2 100 rpm*6 Max 1000 cycles per hour. Acceleration torque proportion 5% of the total operation time*7 Max 1000 cycles over the gear service life*8 Related to the input shaft-25 C - 90 CLubrication4GSD0471 5 (opt. 3) 56Protection class10Mass moment of inertiaStage30000tLNominal input 31805702501354289261729100211
Planetary gears GSB High-End rangePlanetary gears GSBW2W4D10L5SQ2L6D8D9G2L4H1L3L11L13L11-stageL2Our GSB line stands for high performance in combination with lowwith flexibility and is your perfect fit for a multitude of applications.B1Low backlash for high precision,W4L7D6 W2W1L6L8L5W3D10L4H1 Long product lifetime up to 30,000 h High torsional rigidityL11L13L1SQ2Low noise level up to 56 dB (A)D4D2Best corrosion protection also for output side D8 D9High torque levelG3standard up to 3 arcmin, optional up to 1 arcmin D5level and smooth running. The GSB line aligns economic efficiencyYou benefit from:SQ1backlash and high precision. Helical gears ensure a minimum w-backlash high-end gears set new standards in torque.G2L3L22-stagePlanetary gears GSB DimensionsPrecision ground helical gearingGearbox 0Maximum precision and smoothness aswell as minimization of operating noises.Centering diameter outputD2h7355080110130160Output shaft diameterD4h6131622324055Shaft height including feather keyD5151824.5354359Hole circle diameter outputD6Clamping system diameterOne-piece housingHigh gearbox rigidity andabsorption of high radial andaxial loads.Full needle bearingTorques that beat the competition for units of the same size.Typical application exampleMax. motor shaft diameterHole circle diameter inputHousing lengthThe GSB090 planetary gear, with a gear ratio of i 10, is used as a machine axisdrive (x- and y-axis) in laser cutting machines. A servo motor and a rack and pinioncomplete the unit. Thanks to the nominal input speed of 4,000 rpm and the maximuminput speed of 8,000 rpm, the gearbox is ideally suited for use in fast, dynamic lasercutting machines. Due to the high positioning accuracy and high dynamic driveability,the GSB line is the ideal choice for applications of this 149.5171217Shaft length outputL22636486592106Shaft length from shoulderL3212938537786Centering depth outputL45710121520Distance from shaft endL52.543556Feather key lengthL6152030406570Max. input length motor shaftL712127.5505774.51032212127.5505774.5Distance to center of screwL814.567910.51124.54.567910.5Flange thickness outputL11581012151611115.517.525.525.534Distance clamping ring - housingAxis drive for laser cutting machinesStageSquare housing outputSquare housing inputFeather key 0120142180244446290120142556101216M4 x 8M5 x 11M6 x 12M8 x 16M10 x 20M12 x 24SQ1SQ2B1Min. mounting thread x depthG2Min. mounting thread x depthG3h94x4x12M4 x 8M4 x 8M5 x 11M6 x 12M8 x 16M10 x 20M4 x 11M5 x 14M8 x 20M10 x 23M12 x 28M14 x 3213Hole boreH14.55.56.8911Angle in W1454545454545x times angle in W24 x 904 x 904 x 904 x 904 x 904 x 90Angle in W3303030303030x times angle in W44 x 904 x 904 x 904 x 904 x 904 x 90Find more information regarding flanges and reduction sleeves for all common motor types on pages 48-50.1213
Planetary gears GSB High-End rangePlanetary gears GSB High-End 00050004000400030003000Max. input speedn1 max.rpm10000100008000800060006000Standard backlashjtarcminNoise level*Qg2ƞEfficiencydB (A)Mass moment of inertia 56 58Weight with flange*4Max. acceleration torque*6Emergency stop 48710.130.442.587.0722.598112 0.477.31625Nm0.132.63Mass moment of inertia*8-25 C - 90 g positionNominal output torque*5140.143250GSB062323.670.03 67765GSB04428.987.540.03 651530Output torques9.212.741 63780kg3.250.48 97 60Synthetic grease 622.51N C0.037.03NTB0.032.57145Operating 4Max. axial force*3GSB14227Max. radial force*GSB120 5 (opt. 3)3Nm/arcminGSB0900.03%ct3GSB0621IP65Torsional rigidityGSB044 3 (opt. 1)Protection class14Stage30000Service lifetime*Nominal input cm2*1 Load factor KA 1, n2 100 rpm ,at room temperature T 20 C in new condition*2 Sound pressure level at 1m distance, measured for an input speed of 3000 rpm without load*3 On the center of the output shaft*4 Deviation of up to 10 % possible*5 Service life: 30,000 h, n2 100 rpm*6 Max 1000 cycles per hour. Acceleration torque proportion 5% of the total operation time*7 Max 1000 cycles over the gear service life*8 Related to the input shaft15
Planetary gears GSBL High-End rangePlanetary gears GSBLALow-backlash high-end angular gearboxes - powerful performance in a small space.View W3D4D2G3W2D5WL2D6L2You benefit from:AW4SQ2 Best corrosion protection also for output side Low noise level up to 56 dB (A) Long product life time up to 30,000 hPrecision ground bevel gearboxHighest positioning accuracy andhigh torsional rigidity.Maximum precision and smoothness aswell as minimization of operating noises.Angle gearbox for rotary tablesThe GSBL070 angular gearboxes with gear ratios i 5 and i 10 are often utilized inrotary tables due to their design, their exceptionally high performance and their highinput speeds. The angle design enables optimum utilization of tight installation spaces. The high-end angular gearboxes of the GSBL line, for example, shine particularlyin the case of rotary tables with high precision L120GSBL142GSBL180D2h7355080110130160Output shaft diameterD4h6131622324055Shaft height including feather keyD5151824.5354359Hole circle diameter outputD6StageD8Max. motor shaft diameterD9Hole circle diameter 105.5138.5Housing length (2)WL2Housing length (3)WL3Shaft length outputL22636486592106Shaft length from shoulderL3202836507482Centering depth outputL45710121520Distance from shaft endL52.543556Feather key lengthL6152030406570Max. input length motor 01015.517.525.525.5Distance to center of screwTypical application exampleL3L2Centering diameter outputHousing length (1)Precision ground helical gearingL112-stagePlanetary gears GSBL DimensionsClamping system diameterOne-piece planetary carrierWL1SQ1Gearbox characteristicsMaximum positioning accuracy and excellent quiet operating characteristics.L4W1H1W3Up to ratio i 200 in 2-stage versionL5D10 L6D4applications where space is limited.B1D6D2High torque levelG3 L8shape makes the GSBL line the perfect match for all dynamicD8D9L13Right angle version for space restricted applicationsView AL7 16WL1W2secure a minimum noise level and smooth running. The right angleL3L11D5performance with low backlash and high precision. Helical gearsSQ1D10Just like the GSB line, our GSBL line combines highL4W1H1L8Flange thickness outputL11Distance clamping ring - housingL13Square housing outputSquare housing inputFeather key 2556101216M4 x 8M5 x 11M6 x 12M8 x 16M10 x 20M12 x 24SQ1SQ2B1Min. mounting thread x depthG2Min. mounting thread x depthG3h94x4x12M4 x 8M4 x 8M5 x 11M6 x 12M8 x 16M10 x 20M4 x 11M5 x 14M8 x 20M10 x 23M12 x 28M14 x 3213Hole boreH14.55.56.8911Angle in W1454545454545x times angle in W24 x 904 x 904 x 904 x 904 x 904 x 90Angle in W3303030303030x times angle in W44 x 904 x 904 x 904 x 904 x 904 x 90Find more information regarding flanges and reduction sleeves for all common motor types on pages 48-50.17
Planetary gears GSBL High-End rangePlanetary gears GSBL High-End n1rpm500050004000400030003000Max. input speedn1 max.rpm10000100008000800060006000Standard backlashjtarcminNoise level*Qg2ƞEfficiencydB (A)Mass moment of inertia 65 68Weight with flange*4Max. acceleration torque*6Emergency stop 362.286.8523.568.210111 Nm6.8565.51625Nm2.2821.8Mass moment of inertia*8-25 C - 90 0GSBL142GSBL180RatioStageAnyT2N0.366.2Mounting positionNominal output torque*510.091.883250GSBL062140.08 76765GSBL044368.20.03 701530Output torques68.223.51 72780kg23.56.85 95 70Synthetic grease 80.3665.5N C0.360.0921.8NTB0.096.2145Operating 14Max. axial force*3GSBL14227Max. radial force*GSBL120 7 (opt. 4)3Nm/arcminGSBL0900.09%ct3GSBL0621IP65Torsional rigidityGSBL044 4 (opt. 2)Protection class18Stage30000Service lifetime*Nominal input 62002J1kgcm2*1 Load factor KA 1, n2 100 rpm ,at room temperature T 20 C in new condition*2 Sound pressure level at 1 m distance, measured for an input speed of 3000 rpm without load*3 On the center of the output shaft*4 Deviation of up to 10 % possible*5 Service life: 30,000 h, n2 100 rpm*6 Max 1000 cycles per hour. Acceleration torque proportion 5 % of the total operation time*7 Max 1000 cycles over the gear service life*8 Related to the input shaft19
Planetary gears GSN High-End Economy rangePlanetary gears GSNThe high-end economy gearbox distinguishes itself by excellent quiet operatingcharacteristics and low noise 5L60D1D6G1L4 Lifetime of 30,000 h Lifetime 8L13L1L3L2Planetary gears GSN DimensionsFull needle bearingGearbox characteristicsTorques that beat the competition for units ofthe same size.Housing diameterD1Centering diameter outputD2Output shaft diameterD4Shaft height including feather keyShaft seal for protectionclass IP 65Optimal protection against dustparticles and splash water.Precision ground helical gearingExtremely quiet operating characteristicsand minimization of operating 622.528Hole circle diameter outputD65270100Clamping system diameterD8294049Max. motor shaft diameterD9141924Hole circle diameter inputD10429090F7Housing length 1-stageL1587491Housing length 2-stageL184109134.5Shaft length outputL2344056Shaft length from shoulderL3303650Centering depth outputL4334Distance from shaft endL52.545Feather key lengthL625284043Max. input length motor shaftL727.535.5Distance to center of screwL8567Distance clamping ring - housingL1311.516.518.5924490Feather key widthB1h9568Min. mounting thread x depthG14xM5 x 10M6 x 12M10 x 20Min. mounting thread x depthG24xM4 x 8M6 x 12M6 x 12Min. mounting thread x depthG3M4 x 11M6 x 15M8 x 20Angle in W1454545Industrial dough mixerx times angle in W24 x 904 x 904 x 90Angle in W3303030As an example, the GSN060 planetary gear is used in the food industry. The decisiveadvantages in the application of this industrial kneading machine are the protectionclass IP65 and excellent quiet operating characteristics. By means of precisionground, helical cut gears, operating noise is reduced to a minimum with the GSNgearbox line.x times angle in W44 x 904 x 904 x 90Square housingTypical application example20L4L13W2W1D5High torsional rigidity10DD4Protection class IP 65 GSN115W3D2 W4L5G3High power densityL6D9 L7L8B1SQ1up to 58 dB (A)W2D1W1G3D4D2GSN060L2D8D9Low noise level due to ground helical gearingD1D8 for various applications with regard to precision and efficiency.L1D6minimum noise level and a smooth running. The GSN line is usedL13You benefit from:D5lash of 10 arcmin or better is required. Its helical gears secure aG2L3D6The GSN line is the perfect match for applications where a back-D4G3D9D8SQ1D5F1SQ1Find more information regarding flanges and reduction sleeves for all common motor types on pages 48-50.21
Planetary gears GSN High-End Economy rangePlanetary gears GSN High-End Economy rangeGSN060GSN080GSN115Service lifetime*1tlhNominal input speedn1rpm450040004000Max. input speedn1 max.rpm800070007000 58 7 10 60Standard backlashjtarcminNoise level*2QgdB (A)12 65 97 94IP6512ƞ%Torsional rigidityctNm/arcmin41214Max. radial force*3F2rN103015703590Max. axial force*3F2aN5157851795Operating temperatureTB CEfficiencyProtection classliquid grease ng positionOutput torquesNominal output torque*5Max. acceleration torque*6Emergency stop torque*722Mass moment of inertia*8-25 C - 90 CLubricationWeight with flange*4Mass moment of 0100Stage11111222222222*1 Load factor KA 1, n2 100 rpm ,at room temperature T 20 C in new condition*2 Sound pressure level at 1 m distance, measured for an input speed of 3000 rpm without load*3 On the center of the output shaft*4 Deviation of up to 10 % possible*5 Service life: 30,000 h, n2 100 rpm*6 Max 1000 cycles per hour. Acceleration torque proportion 5% of the total operation time*7 Max 1000 cycle
Planetary gears are known for their high efficiency. Owing to the high manufacturing quality of our gearbox series we offer you an excellent price-performance ratio. Reliability Our planetary gears accomplish reliable performance in their nume-rous applications. Being your reliable partner and supplier is our con-stant driving force. Flexibility
