HARSH-ENVIRONMENT ARINC 801 Connectors And Termini - Arrow

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H ARS H- EN V IRON MEN TARINC 801Connectors and TerminiF O R H I G H - S P E E D M I L - A E R O F I B E R - O P T I C DATA N E T W O R K I N GOCTOBER 2014Downloaded from Arrow.com.

SERIES 180-159Ultra-Low dB Loss ARINC 801Fiber Opticswith removable alignment sleeve for easycleaning, maintenance and inspectionThe ARINC 801 (Series 180-159) fiber optic connection system is designed for use inRF-over-fiber applications, in-flight entertainment, avionics, and other high-speed datanetworking applications. The Glenair ARINC 801 system utilizes MIL-DTL-38999 Series IIItype connectors and is built in accordance with high-performance mil-aero mechanicaland environmental standards.Key features of the system include genderless contacts, a removablealignment sleeve retainer with guidepins to ensure lowinsertion loss and return loss values. Singlemode (UPC andAPC) as well as multimode (PC) termini with familiar LC typetermination and assembly for complete flexibilityin cable choice and optical performance.The keyed #16 AWG genderless terminiare equipped with ceramic ferrules andstainless steel springs. A complete rangeof insert arrangements is available inaccordance with ARINC 801.2 Genderless terminusdesign eliminates pinand socket complexity Rear-release size #16termini Singlemode (1310 and1550 nm) as well asmultimode (850 and1300 nm) Mechanical andenvironmentalperformance IAWMIL-DTL-38999 Series III 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Downloaded from Arrow.com.

ARINC 801 Type 1Fiber Optic Connectors and TerminiMIL-DTL-38999 SERIES III TYPE180-159PRODUCT SELECTION GUIDE AND PERFORMANCE SPECIFICATIONSProduct No.DescriptionPage No.ARINC 801 Connectors and Termini Selection Guide180-159 (06) Plug180-159 (08) Jam Nut Receptacle180-159 (05) In-Line Receptacle180-159 (H7) Wall-Mount Receptacle with round holes180-159 (S7) Wall-Mount Receptacle with slotted holes180-159 (T7) Wall-Mount Receptacle with threaded holes180-159ASR Alignment Sleeve Retainer181-076Genderless Termini467777910Series 180-159 ARINC 801 Performance SpecificationsTest DescriptionPerformance Requirements/SpecificationsMultimode (PC): 0.30 dB typical at 850/1300nmInsertion LossSinglemode (UPC): 0.30 dB typical at 1310/1550nmMultimode (PC): Better than 20 dBReturn LossSinglemode (UPC): Better than 40 dBOperating Temperature-55 C to 165 C (cable/epoxy dependent)Storage Temperature-40 C to 85 C (cable/epoxy dependent)Mating Durability500 cycles, per TIA/EIA-455-21Vibration23.1g RMS, 8 hrs/axis, per TIA/EIA-455-11, Test Condition VI-GMechanical Shock300g Peak for 3ms, 3 shocks/axis in each direction, per TIA/EIA-455-14,(half-sine pulse)Test Condition D-55 C to 125 C, 50 cycles, per TIA/EIA-455-3, Test Condition C-4Thermal Cycling(cable/epoxy dependent)Temperature Life 125 C for 1000 hrs, per TIA/EIA-455-4 (cable/epoxy dependent) 40 C for 240 hrs, 90% RH, per TIA/EIA-455-5, Method A, TestHumidity, Steady StateCondition B-25 C to 65 C, 10 cycles for 24 hrs, 90% RH, per TIA/EIA-455-5,Humidity, Temperature CyclingMethod B7a (cable/epoxy dependent)3Downloaded from Arrow.com.For more informationcontact Glenair at818-247-6000 orvisit our website atwww.glenair.comU.S. CAGE code 06324

GRAYH SMARINC801I Type 1Graylg Connectors and TerminiFiberhOpticMIL-DTL-38999gray h prod SERIES III TYPE180-159How To Order180-159Sample Part NumberNF06 –17–8Fiber Optic connectorARINC 801 connectors, MIL-DTL-38999 Series III TypeMaterial/Finish CodeSee Table IConnector Style06 PlugG6 Plug with EMI/RFI Ground Spring08 Jam Nut Receptacle05 In-Line ReceptacleH7 Wall Mount Receptacle with Round HolesS7 Wall Mount Receptacle with Slotted HolesT7 Wall Mount Receptacle with Threaded HolesShell Size - Insert ArrangementSee Figure IAlternate Key Positionper MIL-DTL-38999 Series III. A, B, C, D, E, N Normal, omit for universal keyCodeMEMTNFZNZRXMXMTXWXZNZLZ1NTable I: Material and FinishFinish DescriptionElectroless NickelNi-PTFE 1000 Hour Grey Nickel Fluorocarbon PolymerAluminumCadmium, Olive DrabAlloyZinc-Nickel, Olive DrabZinc Nickel, BlackElectroless NickelNi-PTFE 1000 Hour Grey Nickel Fluorocarbon PolymerCompositeCadmium, Olive DrabZinc-Nickel, BlackElectro-Deposited NickelStainless SteelPassivateMaterialFigure 1: ARINC 801 Insert ArrangementsCONNECTORMASTER KEYAMATERIAL/FINISHShells, Barrel, Coupling Nut:See Table IInserts: Al alloy / Chem Film orAl Alloy / Anodize - Mfr’s optionGuide Pins: Stainless Steel / PassivateSeals: FluorosiliconeEMI/RFI/Ground Spring: CopperAlloy / NickelAAlignment Sleeve Retainer (ASR) issupplied with plug connector only,and may be ordered separately (see180-159ASR)4BBFDGECDFDCShell Size 11Arrangement 2Shell Size 13Arrangement 4Shell Size 15Arrangement 6AHKCCSFShell Size 19Arrangement 12DHEFGShell Size 21Arrangement 16RSaDNMZUWEUVeAPRNdcjfbXLFKGBT SYVEDPTJRPEKMNMLDBGJCLAEShell Size 17Arrangement 8CABHJShell Size 23Arrangement 24 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Downloaded from Arrow.com.HBBCBNOTESAAFgWGhaMXYHJZLKShell Size 25Arrangement 32

ARINC 801 Type 1Fiber Optic Connectors and TerminiMIL-DTL-38999 SERIES III TYPE180-159 PlugPLUG (06)1.673 MAXKNURL MFG'S OPTIONYELLOW COLOR BANDBLUE COLOR BANDA THREADMASTER KEYHAGBFCEØBØB1 MAXØC MAXDD THREADShellCodeShellSizeØBA 50-.1P-.3L-TS-2B1.744* Ø B1 dimensions apply to composite connectors onlyTable II: PlugØ B1 � C MaxIn.mm.D Thread0.98425.0M15 X 1.0-6g 0.100R1.15729.4M18 X 1.0-6g 0.100R1.28032.5M22 X 1.0-6g 0.100R1.40635.7M25 X 1.0-6g 0.100R1.51638.5M28 X 1.0-6g 0.100R1.64241.7M31 X 1.0-6g 0.100R1.76844.9M34 X 1.0-6g 0.100R1.89048.0M37 X 1.0-6g 0.100RNOTESInsert arrangement IAW ARINC 801Yellow color band indicates fiber optic connector type, Blue band indicates rear-releaseretention system. Location of blue and yellow bands manufacturer’s option.Ø B and Ø B1 Max Dimension applies before paint stripe.Alignment Sleeve Retainer (ASR) is supplied with plug connector only.5 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Downloaded from Arrow.com.

GRAYH SMARINC801I Type 1Graylg Connectors and TerminiFiberhOpticMIL-DTL-38999gray h prod SERIES III TYPE180-159 ReceptaclesJAM NUT MOUNT RECEPTACLE (08)Jam Nut Panel Cut-Out1.535 MAXØFF.890 MAXRED COLOR BANDFULL MATEINDICATORBLUE COLOR BANDYELLOW COLOR BANDE THREAD2X GMASTERKEYWAYA.579.555GG FLATKShell ShellCode SizeHBGH FLATCFDE.510 MAXFULL MATEINDICATORØFJAM NUT WITHWIRE HOLESPANEL SEALShellSizeE 5D THREADJ THREADShellCodeBTable II: 830.330.033.433.236.636.339.839.543.042.7Ø FFIn.mm.0.835 21.20.825 21.01.020 25.91.010 25.71.14529.11.135 28.81.270 32.31.260 32.01.395 35.41.385 35.21.520 38.61.510 38.41.645 41.81.635 41.51.770 45.01.760 44.7J ThreadD ThreadM20 X 1.0-6g 0.100RM15 X 1.0-6g 0.100RM25 X 1.0-6g 0.100RM18 X 1.0-6g 0.100RM28 X 1.0-6g 0.100RM22 X 1.0-6g 0.100RGG FlatIn.mm.0.771 19.60.761 19.30.955 24.30.945 24.01.085 27.61.075 27.31.210 30.71.200 30.51.335 33.91.325 33.71.460 37.11.450 36.81.585 40.31.575 40.01.710 43.41.700 43.2KIn.mm.121.0833.12.1.154.1143.92.9M32 X 1.0-6g 0.100R* M25 X 1.0-6g 0.100RM35 X 1.0-6g 0.100RM28 X 1.0-6g 0.100RM38 X 1.0-6g 0.100RM31 X 1.0-6g 0.100RM41 X 1.0-6g 0.100RM34 X 1.0-6g 0.100RM44 X 1.0-6g 0.100RM37 X 1.0-6g 0.100R* Modified major diameter 1.252 - 1.257NOTESJam nut for composite receptacle connector is Al Alloy and plated same as connector shell.Insert arrangement IAW ARINC 801Yellow color band indicates fiber optic connector type, Blue band indicates rear-releaseretention system. Location of blue and yellow bands manufacturer’s option.6 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Downloaded from Arrow.com.

ARINC 801 Type 1Fiber Optic Connectors and TerminiMIL-DTL-38999 SERIES III TYPE180-159 ReceptaclesIN-LINE RECEPTACLE (05)1.535 MAXTT1UU1MASTER KEYWAYE THREADAHBGCFDED THREADYELLOW COLOR BANDBLUE COLOR BANDRED COLOR BANDFULL MATEINDICATOR.510 MAXFULL MATEINDICATORØAAWALL MOUNT RECEPTACLES (H7, S7, AND T7)1.535 MAXTT1UU1E THREADD THREAD.510 MAXFULL MATEINDICATORYELLOW COLOR BANDBLUE COLOR BANDRED COLOR BAND FULL MATE INDICATOR2X M BSC2X M BSCMASTER KEYWAYMASTER KEYWAYALSQ2X M BSC2X N BSC4X PHBAGCLSQFDE4X RHBMASTER KEYWAYGCFDEHBGCFDE4X W THREADEDHOLES4X ØV HOLESH7 - Standard HolesALSQS7 - Slotted HolesT7 - Threaded HolesNOTESInsert arrangement IAW ARINC 801Yellow color band indicates fiber optic connector type, Blue band indicates rear-release retention system.Location of blue and yellow bands manufacturer’s option.7 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Downloaded from Arrow.com.

ARINC 801 Type 1Fiber Optic Connectors and TerminiMIL-DTL-38999 SERIES III TYPE180-159 ReceptaclesShell ShellCode SizeA 0-.1P-.3L-TS-2AJ251.6250-.1P-.3L-TS-2ATable IV: Wall Mount and In-Line Receptacle DimensionsL SqM BscTUD ThreadIn. mm. In. mm. In. mm. In. mm.1.043 26.5.812 20.6M15 X 1.0-6g 0.100R1.019 25.91.138 28.9.906 23.0M18 X 1.0-6g 0.100R1.114 28.31.232 31.3.969 24.6M22 X 1.0-6g 0.100R1.208 30.7.0982.5.820 20.8.0832.1.77119.61.323 33.61.062 27.0M25 X 1.0-6g 0.100R1.299 33.01.449 36.81.156 29.4M28 X 1.0-6g 0.100R1.425 36.21.575 40.01.250 31.8M31 X 1.0-6g 0.100R1.551 39.41.701 43.21.375 34.9M34 X 1.0-6g 0.100R1.677 42.6.1263.2.790 20.1.0832.1.74118.81.823 46.31.500 38.1M37 X 1.0-6g 0.100R1.799 45.7Dimensions for Composite ReceptaclesT1U1Shell ShellCode SizeIn. mm. In. mm.B11C13D15.1443.7.823 20.9.0832.1.768 �BB MINBACK PANELMOUNTING8Ø CC MinIn. mm.625 15.9.75019.1.906 23.01.016 25.81.141 29.01.266 .41.33734.01.46337.21.58740.31.71343.5Dimension for Threaded HoleReceptaclesShellShellWCodeSizeB11C13D15.112-40 UNC-2BE17F19G21H23.138-32 UNC-2BJ25Ø DD HolesIn. mm.133.1233.43.1EE BscIn. mm.812 20.6.906 23.0.969 24.61.062 27.01.156 29.41.250 1.67242.51.48437.7.155.1453.93.71.50038.1ØCC MINFRONT PANELMOUNTING3.53.0Ø AAIn. mm.H 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Downloaded from Arrow.com.136.120Dimensions for Slotted Hole ReceptaclesN BscPRShell Shell (front panel mount)Code .81220.6.1814.6D150.90623.00.136 3.5.1654.20.120 9.4H231.25031.80.162 4.1.2506.40.146 3.7.2345.9J251.37534.9Table V: Wall-Mount Receptacle Cutout4X ØDD HOLESShell Shell Ø BB Min.005 MCode SizeIn. mm.B11.796 20.22X EE BSCC13.922 23.4D151.047 26.6E171.219 31.0F191.297 32.9G211.422 36.12X EE BSCØ V HolesIn. mm.

ARINC 801 Type 1Fiber Optic Connectors and TerminiMIL-DTL-38999 SERIES III TYPE180-159 Alignment Sleeve RetainerHow To Order180-159ASRSample Part Number–25–32Fiber Optic connectorAlignment Sleeve Retainer for 180-159 plug connectorShell Size - Insert ArrangementSee Figure IØD MAX.HARDWARESBAPNCDS TRecdj.327 MAXEUVf.470MAXbgahMZLKALIGNMENTSLEEVES5/64" HEXWYXJHALIGNMENTHOLES2XFGHOUSINGM2.50 X 0.45-6gJACKSCREWFigure 1: Insert ArrangementsASR Face ShownABAFBDHAEDHCGMFKDCMZEShell Size 21Arrangement 16CDNcCDS TedUEVfbEFHRjW VKJPUXLBABSDShell Size 17Arrangement 8TYDFRaPHGShell Size 19Arrangement 12NBNRAPMCShell Size 15Arrangement 6ASJKLELBJCFEShell Size 13Arrangement 4ABBCShell Size 11Arrangement 2AGGShell Size 23Arrangement 24aMghZLKWYXJHFGShell Size 25Arrangement 32NOTESHousing: Al alloy/chem film or Al alloy/anodize - mfr’s optionMisc hardware: stainless steel/passivateAlignment sleeve: zirconia ceramicAlignment sleeve retainer is designed to meet or exceed all mechanical and performancerequirements of ARINC 801 specification.Ceramic alignment sleeve replacements may be purchased separately (P/N 181-056-S)9 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Downloaded from Arrow.com.

ARINC 801 Type 1Fiber Optic Connectors and TerminiMIL-DTL-38999 SERIES III TYPE181-076 Genderless TerminiGENDERLESS FIBER OPTIC TERMINI FOR ARINC 801 CONNECTORS, KEYED, REAR RELEASEHow To Order181-076Sample Part Number–PFiber Optic terminiGenderless terminus for ARINC 801 connectorCable Jacket DiameterSee Table ICable StructureP Pull-Proof (loose structure cable)N Non-Pull-Proof (tight structure cable or 900 micron buffer)Assembly Dash NumberSee Table II–126.56.320 MAX.317 .277(.484 MAX)AFTER CRIMPL.028 .020Ø.088 MAXØ1.25mmFERRULE OD.042 MAX.146 MAX(Ø.1154 MAX)AFTER CRIMPØ.108 MAXCRIMP SLEEVE(PACKAGED LOOSE WITH TERMINUS)Table I: Cable Jacket DiameterDash No.Cable Jacket DiameterA900 micron buffer only–2.0/1.7mmØAFERRULE HOLE(SEE TABLE II)CERAMIC FERRULEØ.134 MAXTERMINUS BODY(SPRING INSIDE)Dash 5126.0126.0126.0COLOR BAND(SEE TABLE II)Table II: Ceramic FerruleTyp Fiber SizeTyp FiberFerrule(microns)TypePolish PCSinglemode9/125PCSinglemode9/125APCMultimode 50/125, terial and FinishFerrule: Zirconia CeramicTerminus Bodies: Brass Alloy/NickelCrimp Sleeve: Brass Alloy/NickelSpring: Stainless Steel/PassivateCrimp sleeve is packaged loose with terminus assembly. Spares may be ordered separately,consult factory.Termini for 900 micron buffer are not provided with crimp sleeves10 2014 Glenair, Inc 1211 Air Way, Glendale, CA 91201 818-247-6000 www.glenair.com U.S. CAGE code 06324Downloaded from Arrow.com.

Yellow color band indicates ber optic connector type, Blue band indicates rear-release . Standard Holes S7 - Slotted Holes T7 - Threaded Holes . CA - - www.glenair.com U.S. CAGE code ARINC 801 Type 1 Fiber Optic Connectors and Termini MIL-DTL-38999 SERIES III TYPE 180-159 Alignment Sleeve Retainer NOTES Housing: Al alloy/chem lm or Al alloy .