Transcription
#PIWorld 2018 OSIsoft, LLC1
Using PI within Discrete Manufacturing toimprove Asset Utilization and OEEBjörn MolinConny Söderlund#PIWorld 2018 OSIsoft, LLC2
Who are we Björn Molin Manager Operational IT AB Sandvik Coromant Bjorn.Molin@Sandvik.com Conny Söderlund PI System expert AB Sandvik Coromant Conny.Soderlund@Sandvik.com#PIWorld 2018 OSIsoft, LLC3
WORLD-LEADING POSITIONSIN THE FOLLOWING AREASMETAL CUTTINGMINING AND ROCKTECHNOLOGYADVANCED MATERIALKNOWLEDGE#PIWorld 2018 OSIsoft, LLC4
43,000EMPLOYEES91BILLIONSEK150COUNTRIESAROUND THE GLOBEINVOICEDSALES50R&D CENTERSGLOBALLYFigures refer to Group total 2017SALES IN OVER3.5BILLION SEKANNUAL R&DINVESTMENT7,300ACTIVE PATENTS ANDOTHER IP* RIGHTS
OUR PRODUCTS#PIWorld 2018 OSIsoft, LLC6
#PIWorld 2018 OSIsoft, LLC7
Our Objective – Standardize OEEVS#PIWorld 2018 OSIsoft, LLC8
Business BenefitsImprove Asset UtilizationGlobal and Local ImprovementsReal-Time Feedback#PIWorld 2018 OSIsoft, LLC9
Solution – Our System Architecture#PIWorld 2018 OSIsoft, LLC10
ERP/MES Integration Machine information from SAP EAM SAP MII sends information via UFL Connector REST Product/Order information from SAP PLM /MES Plantperformance read/writes information via PIAF SDK#PIWorld 2018 OSIsoft, LLC11
AF Transformer / PI System Connector/AF SDK PI system connector Send aggregated local machine information to aglobal PI installation. AF Transformer Used to transform AF structures to fit end-usersand system(s) AF SDK Send verified templates from the global PIinstallation to local PI#PIWorld 2018 OSIsoft, LLC12
Development of new PI components Osisoft developed 3 new connectors PI Connectors for Fanuc Focas, Mtconnect, RPC Sinumerik Coromant team also supported in beta test of: PI Connector for OPC UAAF TransformerPI Connector RelayPI Data Collection ManagerPI System ConnectorPI UFL ConnectorAll of the products are critical for the projects#PIWorld 2018 OSIsoft, LLC13
The Role of the PI System#PIWorld 2018 OSIsoft, LLC14
Beyond OEE – The digital journey We did not choose PI only to support OEE Additional process data and peripheral data neededfor broader insight Context and structure is crucial moving forward Collecting data is not the hard part Trust the data, a base for decision and direction#PIWorld 2018 OSIsoft, LLC15
Beyond OEE – The digital journey Plan for a horizontal strategy and what OI datais relevant for YOUR processes Conclusion so far; Information drives the needfor more information, and YES it should all beconnected#PIWorld 2018 OSIsoft, LLC16
From Signal to ontext fordecision supportAnalyze ContextualizeAggregateCollectRaw signal data is convertedinto understandable information Large quantities of Raw data #PIWorld 2018 OSIsoft, LLC17
AF-Structure and templates Defined AF/DA structure that covers current andfuture known needs. Builds on template hierarchy for maximum control. The asset structure is the key fundament that theall information is connected to. Defined notation for all states and signals'presented to consumers Use System directory for keeping track of PIEnvironment#PIWorld 2018 OSIsoft, LLC18
Local PI setup#PIWorld 2018 OSIsoft, LLC19
Global PI Setup#PIWorld 2018 OSIsoft, LLC20
Visualization#PIWorld 2018 OSIsoft, LLC21
PI Vision / Datalink Used by production to create their owngraphs/analytics with PI Vision and data link. Simplified by using common notation for allmachines and templates AF Transformer is used to make structure moreusable when working with dashboards Not used only for OEE, much more detaileddata available#PIWorld 2018 OSIsoft, LLC22
PI Vision dashboardsSome examples#PIWorld 2018 OSIsoft, LLC23
PowerBI reporting Building on the asset structure, commonnotation of calculated tags and Event Frames We were able to create a POC in less then 2 weekswith actionable insight Shows information on plant level not seen/knownbefore When structure in order – time to market isamazingly fast.#PIWorld 2018 OSIsoft, LLC24
PowerBI reports Overview from machine to PU to enterprise Production availability Process information Order / Product view Detailed alarm management And much more#PIWorld 2018 OSIsoft, LLC25
Challenges Security Resources Additional requirements Different machine types#PIWorld 2018 OSIsoft, LLC26
Roadmap PI Rollout of Osisoft PI to more Production Units Two in progress Three in planning phase Two up and running, connecting more machines Evaluation and testing OMF Integration with SAP More types of Connectors/Interfaces Ethernet/IPModbusBACnetRDBMSSensors Connect more production systems#PIWorld 2018 OSIsoft, LLC27
Questions?Please wait forthe microphoneState yourname & companyPlease rate this sessionin the mobile app!Search“OSIsoft” inyour app store#PIWorld 2018 OSIsoft, LLC28
#PIWorld 2018 OSIsoft, LLC29
Solution - Our System Architecture . #PIWorld 2018 OSIsoft, LLC 11 ERP/MES Integration Machine information from SAP EAM SAP MII sends information via UFL Connector REST Product/Order information from SAP PLM / MES Plantperformance read/writes information via PI
