Update On Our Journey With The PI System At DCP Midstream

Transcription

Update on Our Journey with thePI System at DCP MidstreamJoe Hill – PI System Development Lead#PIWorld 2019 OSIsoft, LLC1

Our Story DCP Midstream at a Glance Our Journey with the PI System PI System –Integration, applications & Analytics InfrastructureAreas of Presentation Focus Accomplishments since PI World 2018 New Use Case Examples Priorities for 2019#PIWorld 2019 OSIsoft, LLC2

DCP Midstream - Who We Are We provide the full range of midstream services Gas gathering, compression, treating, and processing Natural gas liquid (NGL) production and fractionation Condensate recovery Transportation, storage and sale of residue gas, NGL and propane One of the largest U.S. natural gas processing companiesFast Facts 63 Operating Gas Plants11 Operating Frac Plants57,000 Miles of gathering PL 400 Booster Stations1400 Compression Units1M gathering system HP 42,000 meters 500K BPD NGL capacity4,500 miles NGL PL One of the largest U.S. producers of NGLs One of the largest NGL pipeline operators#PIWorld 2019 OSIsoft, LLC3

The Integrated Collaboration Center (ICC)Transformation – People, Processes, Technology#PIWorld 2019 OSIsoft, LLC

Our Journey with the PI SystemBegin Gas Control Standup35 Total Gas Plants & 5 FracPlants supported by the ICC6 ICC Coordinators drivingintegrated decisions60 Gas & 11 Frac Plantssupported by the ICCBegan IntegratedEngineering supportICC moved to 23rd Floorin Denver HQConstruction Beginsfor new ICCFirst of Month (FOM) Targeting Alignmentcoordination begins from ICC1st Full Regional Rollout1st ICC Coordinator hiredInitial ICC begins4 Gas Plants on-boarded in ICCEA Kick Off Meeting & PI AF Jump start/SME trainingRapid Rollout of PI System Infrastructure#PIWorld 2019 OSIsoft, LLC

DCP Midstream PI System DevelopmentBuilding the Tools for ReliabilityPI Asset Framework (PI AF)Develop Hierarchy of Gas Plant, Compressor Station,Pipeline AssetsOrganization of Data Into Useful SetsTemplates for ScalabilityTranslation/Integration With Other Business SystemsPI VisionPI Alerts & PI NotificationDashboards for Operational Monitoring24/7 Monitoring & Communication of AnomaliesMultiple Sources of Data Combined Into Single ViewFailure Detection, Efficiency Monitoring, Work Mgmt.Pair Analytics w/Real-Time ValuesImprove Operational AwarenessSingle Point Access Across OrganizationEliminate “Digging” for Issues#PIWorld 2019 OSIsoft, LLC

Example of an OT Data Integration Infrastructure Plant DCS (OPC, RDBMS, FXBAIS) Wonderware SCADA (OPC, RDBMS) Allegro – Market Prices (RDBMS) Windrock Spotlight (Connector for UFL) VMGSim (OPC – bidirectional data flow) ACI Compression Modeling (custom utility –bidirectional data flow) Current local temperature (custom utility)Operational“Data Lake”(OT)Operational Intelligence FlowCal - Volumes and GC (RDBMS) SkyBitz – remote tank monitoring (UFL) ALS – lab tests of oil samples (UFL) SolarWinds – network equipment status(Connector for UFL) FieldSquared – Operator rounds (customutility and UFL)IT/Financial“Data Lake”Reference: DCP Midstream's PI World 2018 Presentation#PIWorld 2019 OSIsoft, LLC

Templates, Templates, TemplatesConfigured via Agile Method by the SMEs with GovernanceElements Templates: 408 Instances: 11,898 29 times as many instances as templatesAnalysis Templates: 807 Instances: 84,020 104 times as many instances as templatesNotifications Templates: 109 Instances: 42,336 388 times as many instances as templatesEvent Frames Generated 1,331,017#PIWorld 2019 OSIsoft, LLC

The Smart Gas Plant – “Layers of Analytics”The PI System as an Operational Analytics Infrastructure End to end view of plant Operational and financial targets PvA calculationsOptimization ModelGas Plant Visualization including mobile“realtime/streamingCalculations &Analytics”DigitalGas PlantPhysicalGas Plant“HumanAnalytics”PI AFLinked TableGas Plant dAnalytics” Real-time Commodity Pricing Financials based on contract mix#PIWorld 2019 OSIsoft, LLC

Real-Time Compression OptimizationUsing PI AF & First Principles Models to Predict Compressor OperationsCase Study: Real-time Compressor Optimization using PI Data and First Principles ModelsCHALLENGESOLUTION Historically, we run compressorperformance curves during design andthen periodically to confirm properperformance Compression Health Monitoring Teamruns first principle models using realtime PI data. Model output is used todefine optimal compressor settings forcurrent operation. Changes in gas volume, composition,field pressures can significantly changethe optimal operating point PI Vision displays provides operatingconditions based on optimal load step RESULTSMore quickly identify optimalcompressor operatingparameters Reduced operating costs Improved equipment reliability#PIWorld 2019 OSIsoft, LLC

Linking Operational to Geographic DataUsing Operational and Geospatial Data to Optimize Gas Flow and Gathering PerformanceCHALLENGE DCP’s assets are spread over a widearea, requiring lots of driving miles foroperations and maintenance With its long distances and extensiveinterconnections, our gatheringsystem operations must considergeography of our assetsSOLUTION Linking operating data withgeospatial wellhead and gatheringsystem information will allow rapidunderstanding of issues andresponses to normal and upsetconditions.RESULTS Optimal gas routing Increased volumes Greater reliability Fewer miles driven#PIWorld 2019 OSIsoft, LLC

Integrated Landing PageDecision Support System is our Company Overview and Path to all Tools#PIWorld 2019 OSIsoft, LLC

Regional Field Status BoardViolations of Set Points are Notes for Easy Identification#PIWorld 2019 OSIsoft, LLC

Reporting using Microsoft Power BICHALLENGESOLUTIONRESULTS Find a consistent way tostandardize reports across oursystems utilizing our PI data Using Power BI to help us makethis possible. Standard look and feel Flexible platform Easily reached outside ournetwork#PIWorld 2019 OSIsoft, LLC

Reporting using Microsoft PowerBICHALLENGESOLUTIONRESULTS Find a consistent way tostandardize reports across oursystems utilizing our PI data Using Power BI to help us makethis possible. Standard look and feel Flexible platform Easily reached outside ournetwork#PIWorld 2019 OSIsoft, LLC

Advanced Analytics Using SeeqCHALLENGE Identifying under performingequipment and it’s impact onproduction Resulting in lost marginSOLUTIONRESULTS Bring in Seeq for a POC Being able to identify the problemand Solution Determine it’s impact Revenue back in our pockets After taking action / dedicatingresources Training and Kick start provided Use advanced analytics to betterenable our ICC Coordinators andEngineers to troubleshoot issues#PIWorld 2019 OSIsoft, LLC

2018 Areas of Focus and Accomplishments Continue the growth of PI AF – a never ending journey Expand the role of PI Vision (External facing) Trained Hundreds of employees on PI Vision and PI Datalink PI Interface Architecture Upgrades More robust PI Analytics Implement the Decision Support System#PIWorld 2019 OSIsoft, LLC17

Our Focus for 2019 with the PI System1.Expand the use of data and automation throughout the company2.Automate as many manual processes as possible3.Grow the Decision Support System for Corporate use4.Expand our reporting capabilities5.Edge data gathering6.Data quality monitoring7.Expanding scope of real time process modeling8.Building a Community of Practice around PI#PIWorld 2019 OSIsoft, LLC18

Speaker InformationJoe HillPI System Development LeadDCP Midstreamjhill@dcpmistream.com#PIWorld 2019 OSIsoft, LLC

Continuing to Leverage the PI System forReal-Time Operational IntelligencePI World 2019 UpdateNick Galizia, Oscar Smith, Matt Whiteman#PIWorld 2019 OSIsoft, LLC20

Agenda Equitrans Company History & Asset base PI System Background & Initial RolloutAreas of Presentation Focus Operational Event Frame Analysis with TIBCO Spotfire Integration 2019 Initiatives: Continued system build-out, integration and reporting initiatives; Event Frame process integration with Maximo Asset/Work Management system; Real-time integration – Engine / Compressor modeling tool; Actual vs Theoretical Revenue Calculator; Summary#PIWorld 2019 OSIsoft, LLC21

PI World – Equitrans MidstreamEquitrans Overview#PIWorld 2019 OSIsoft, LLC22

Equitrans Midstream Corporation (NYSE: ETRN) Premier natural gas midstream company in theMarcellus and Utica shale 3rd largest gas gatherer in the United States 700 miles of high pressure gathering pipeline 950-mile FERC-regulated interstate pipeline 500,000 HP of compression #1 customer is the largest gas producer in the U.S.#PIWorld 2019 OSIsoft, LLC23

Operational Intelligence System#PIWorld 2019 OSIsoft, LLC 24

Operations Intelligence System JourneyExpanding Digital Footprint#PIWorld 2019 OSIsoft, LLC

Operational Intelligence System PreventiveMaintenance / Work Management Data Flow and Infrastructure Diagram PI NotificationsAsset ID’sMID #’sAsset Theoretical Burn Rates (TBR’s)WO Status and AcknowledgementPI InterfacesPI Event Frames Data &/or Asset WO Triggers Asset Runtime HoursPI AnalyticsPI AssetFrameworkPI VisionPI ProcessBookPI DataArchivePI VisualizationSuitePI DataLinkPI WebPartsOperating Parameters Running Pressures Temp RPM Vibration Oil LevelVisualize Asset Operation Alerts and Notifications Compliance Reporting Predictive Analytics Trends OptimizeOLEDB - EnterpriseTibco Spotfire#PIWorld 2019 OSIsoft, LLC 26

Operations Intelligence System OverviewCompressor Site Overview#PIWorld 2019 OSIsoft, LLC

Operations Intelligence System OverviewSystem Network Architecture#PIWorld 2019 OSIsoft, LLC

Operations Intelligence System OverviewFeatures and Functionality - Improving Reliability with Prevention & Predictive Modeling#PIWorld 2019 OSIsoft, LLC29

PI World – Equitrans MidstreamOperational Event Frame Analysis#PIWorld 2019 OSIsoft, LLC30

Event Frame Dashboard#PIWorld 2019 OSIsoft, LLC

PI Event Frame Dashboard Classified Event Frames by Type Reliability personnel reviewnotifications and work with OpsCenter to create Maximo workorders EF Notification reduction of 70% Next steps to integrate withShutdown process#PIWorld 2019 OSIsoft, LLC32

Spotfire – EF Demo#PIWorld 2019 OSIsoft, LLC33

PI World – Equitrans Midstream2019 Initiatives#PIWorld 2019 OSIsoft, LLC34

2019 Goals and InitiativesOperations Intelligence System#PIWorld 2019 OSIsoft, LLC35

2019 InitiativesAsset Shutdown Process (Integrate PI Event Frames with Maximo EAM System)Challenges: Current process is manual Does not leverage existingtechnology and PI data Email /Text communication notavailable for futuretroubleshooting Maximo data incompleteBenefits: Provide immediate data Memorialize prior shutdowns Streamline documentationprocess#PIWorld 2019 OSIsoft, LLC36

2019 InitiativesAsset Shutdown Process (Integrate PI Event Frames with Maximo EAM System)Investigate /PlanCollaboratePilot#PIWorld 2019 OSIsoft, LLC37

2019 InitiativesIntegrating PI Vision into Compressor Shutdown Process#PIWorld 2019 OSIsoft, LLC38

2019 InitiativesActual vs. Predictive Modeling#PIWorldCONFIDENTIAL 2019 OSIsoft, LLC39

2019 InitiativesPredictive Thermodynamic Compressor Modeling ToolETRNManagementKPI mpressorTech M Viewer SoftwareREMOTE PI COLLECTORSPI SYSTEMComp DataPI ASSET FRAMEWORKComp DataeRCM KERNEL SOFTWAREPI ANALYSIS SERVERCOMPRESSOR DATAACE SCHEDULER (.NET)#PIWorldCONFIDENTIAL 2019 OSIsoft, LLC40

2019 InitiativesModeling Tool - PI System Explorer – Analysis / Calculations#PIWorldCONFIDENTIAL 2019 OSIsoft, LLC41

2019 InitiativesBusiness Case – Actual versus Theoretical Revenue CalculatorFlow Deviation 4.5%#PIWorldCONFIDENTIAL 2019 OSIsoft, LLC42

2019 InitiativesBusiness Case – Actual versus Theoretical Revenue Calculator#PIWorld 2019 OSIsoft, LLC

2019 InitiativesBusiness Case – Actual versus Theoretical Revenue CalculatorNumbers are for Illustrationonly – do not representactual information#PIWorld 2019 OSIsoft, LLC44

Leveraging the PI System forReal-Time Operational IntelligenceCHALLENGEContinue our DigitalTransformation with newBusiness Focused ApplicationsSOLUTIONDeveloped 2019 Areas of Focusto Guide Development; Continueto Leverage the PI System as anoperational data infrastructure Great initial value from leveragingthe PI System as an operationaldata integration, applications, andanalytics infrastructure Enhanced Operational Intelligence Meet Organizational request formore operational intelligence Integration with Maximo Act. vs Pred. Compressor Modeling Act. Vs Theoretical FinancialPerformance PI Event Frames Compressor Shutdown ProcessRESULTSContinued Strong BusinessValue and OrganizationalCultural Change Enhanced, proactive decision makingfrom self-serve access tocontextualized operational intelligence Increased asset utilization Increased financial performance viareduced O&M and Increase ineffective system capacity#PIWorld 2019 OSIsoft, LLC45

Speaker InformationOscar SmithSr. Principal EngineerEquitrans MidstreamOSmith@equitransmidstream.comMatthew WhitemanLead SCADA SpecialistEquitrans MidstreamMWhiteman@equitransmidstream.comNicholas GaliziaSr. EngineerEquitrans MidstreamNGalizia@equitransmidstream.com#PIWorld 2019 OSIsoft, LLC46

Questions?Please rememberPlease wait forthe microphoneState yourname & companyDOWNLOADTHE MOBILEAPP#PIWorld 2019 OSIsoft, LLC47

#PIWorld 2019 OSIsoft, LLC48

Tibco Spotfire . #PIWorld 2019 OSIsoft, LLC Operations Intelligence System Overview Compressor Site Overview . #PIWorld 2019 OSIsoft, LLC Operations Intelligence System Overview System Network Architecture . #PIWorld 2019 OSIsoft, LLC 29 Features and Functionality - Improving Reliability with Prevention & Predictive Modeling .