Caterpillar Connection Diagrams: SR4 And SR4B Generators .

Transcription

SENR4794-06January 2002Systems OperationConnection Diagrams: SR4 and SR4BGenerators, Voltage Regulators,Options

3Table of ContentsTable of ContentsSystems Operation SectionSR4 and SR4B Generators for All EnginesExcept SR4B for 3500 EnginesGeneral Information (All Except SR4B for 3500Engines) . 4Main Stator and Voltage Sensing Lead Connections(All Except SR4B for 3500 Engines) . 5Main Revolving Field Connections (All Except SR4Bfor 3500 Engines) . 9Selection Guide for Voltage Regulator (All ExceptSR4B for 3500 Engines) . 11VR3 Voltage Regulator Connections (All ExceptSR4B for 3500 Engines) . 12VR3F Voltage Regulator Connections (All ExceptSR4B for 3500 Engines) . 18VR4 Voltage Regulator Connections (All ExceptSR4B for 3500 Engines) . 21Digital Voltage Regulator Connections (All ExceptSR4B for 3500 Engines) . 23Options (All Except SR4B for 3500 Engines) . 27Oil Field Generator Connections (SR4) . 39SR4B Generators for 3500 EnginesGeneral Information (SR4B for 3500 Engines) . 40Main Stator and Voltage Sensing Lead Connections(SR4B for 3500 Engines) . 40Main Revolving Field Connections (SR4B for 3500Engines) . 42Selection Guide for Voltage Regulator (SR4B for3500 Engines) . 43VR3 Voltage Regulator Connections (SR4B for 3500Engines) . 44VR3F Voltage Regulator Connections (SR4B for3500 Engines) . 46Digital Voltage Regulator Connections (SR4B for3500 Engines) . 50Options (SR4B for 3500 Engines) . 52Generator Wiring Diagrams (SR4B for 3500Engines) . 65Index SectionIndex . 75

4Systems Operation SectionSystems Operation SectionSR4 and SR4B Generatorsfor All Engines ExceptSR4B for 3500 Enginesi01315422General Information (AllExcept SR4B for 3500 Engines)SMCS Code: 4450IntroductionThe diagrams that follow apply to the SR4Generators and the SR4B Generators (except forthe SR4B used with 3500 Engines).Note: Diagrams for the SR4B used with 3500Engines appear later in this manual.

5Systems Operation Sectioni01318051Main Stator and VoltageSensing Lead Connections (AllExcept SR4B for 3500 Engines)SMCS Code: 445312 Lead, Wye and Delta ConnectionIllustration 1g00700302

6Systems Operation Section10 Lead Wye ConnectionIllustration 2g007003046 Lead Wye ConnectionIllustration 3g00700317

7Systems Operation Section6 Lead Delta ConnectionIllustration 4g007003234 Lead Wye ConnectionIllustration 5g00700333

8Systems Operation Section12 Lead, Single Phase ConnectionIllustration 6g00700337

9Systems Operation Sectioni01330192Main Revolving FieldConnections (All ExceptSR4B for 3500 Engines)SMCS Code: 4457Diode BlockIllustration 7g00700353Diode Block and Surge SuppressorIllustration 8g00703882

10Systems Operation SectionTwo Diode Blocks and SurgeSuppressorIllustration 9g00695807Three Diode Blocks and SurgeSuppressorIllustration 10g00700361

11Systems Operation SectionSix Diodes and Two SurgeSuppressorsg00703892Illustration 11i01330268Selection Guide for VoltageRegulator (All Except SR4B for3500 Engines)SMCS Code: 4467Illustration 12g00703951

12Systems Operation Sectioni01330211VR3 Voltage RegulatorConnections (All ExceptSR4B for 3500 Engines)SMCS Code: 4467Self Excited with Direct Connectionto GeneratorIllustration 13g00703900

13Systems Operation SectionSelf Excited with PowerTransformer 4/6 Lead GeneratorIllustration 14g00703908

14Systems Operation SectionSelf Excited with Power andSensing Isolation TransformerIllustration 15g00703914

15Systems Operation SectionPermanent Magnet Excitation withDirect Connection to GeneratorIllustration 16g00701046

16Systems Operation SectionPermanent Magnet Excitation withConnections to Metering PotentialTransformersIllustration 17g00701050

17Systems Operation SectionPermanent Magnet Excitationwith Connections to an IsolationTransformerIllustration 18g00703923

18Systems Operation Sectioni01314685VR3F Voltage RegulatorConnections (All Except SR4Bfor 3500 Engines)SMCS Code: 4467Knee Frequency andUnderfrequency SelectionIllustration 19The physical differences between the VR3 and theVR3F are minor. The hole for Gain adjustment iseliminated and another terminal is added to theupper row (terminal 10) on the VR3F.All VR3F connections to the generator or externaloptions are identical to the VR3. The additionalwiring for the VR3F is shown in the previousdiagram.The following information is applicable to bothVR3F designs: Self-Excited and Permanent MagnetExcited. In order to determine the knee frequency, installa jumper from terminal 6 to terminal 10 on theregulator if the generator is operating at 60 Hz.If the generator is operating at 50 Hz, removethe jumper.g00695812 In order to determine the underfrequency slopeselection, install a jumper from terminal 6 toterminal 8 on the regulator if a 1:1 Volts/Hertzunderfrequency slope is desired. remove thejumper If a 2:1 Volts/Hertz underfrequency slopeis needed.

19Systems Operation SectionTypical Permanent Magnet ExcitedVR3FIllustration 20g00702144

20Systems Operation SectionTypical Self Excited VR3FIllustration 21g00702012

21Systems Operation Sectioni01320368VR4 Voltage RegulatorConnections (All ExceptSR4B for 3500 Engines)SMCS Code: 4467Self Excited with Direct Connectionto GeneratorIllustration 22g00702155

22Systems Operation Sectioni01314468Digital Voltage RegulatorConnections (All Except SR4Bfor 3500 Engines)SMCS Code: 4467

23Systems Operation Section10/12 Lead with Direct Connectionto GeneratorIllustration 23g00539518

24Systems Operation Section10/12 Lead with Sensing IsolationTransformerIllustration 24g00539520

25Systems Operation Section4/6 Lead with Direct Connection toGeneratorIllustration 25g00539494

26Systems Operation Section4/6 Lead with Sensing IsolationTransformerIllustration 26g00539496

27Systems Operation Sectioni01330242Options (All Except SR4B for3500 Engines)SMCS Code: 4450Manual Control with Self ExcitationIllustration 27g00702017

28Systems Operation SectionManual Control with PowerTransformerIllustration 28g00702135

29Systems Operation SectionManual Control with PermanentMagnet ExciterIllustration 29g00702138

30Systems Operation SectionRadio Interference FilterIllustration 30g00703931

31Systems Operation SectionSeries Boost with VR3 VoltageRegulatorIllustration 31g00702027

32Systems Operation SectionSeries Boost with VR4 VoltageRegulatorIllustration 32g00702036

33Systems Operation SectionManual Control and Series Boostwith Self ExcitorIllustration 33g00702180

34Systems Operation SectionRemote Voltage Adjust RheostatConnectionsIllustration 34g00695920

35Systems Operation SectionDigital Voltage Regulator withManual ControlIllustration 35g00539523

36Systems Operation SectionDigital Voltage Regulator withRemote Voltage Adjust RheostatIllustration 36g00695943

37Systems Operation SectionDigital Voltage Regulator CustomerOptionsIllustration 37g00539524

38Systems Operation SectionDigital Voltage Regulator RemoteCommunications ConnectionsIllustration 38g00697822

39Systems Operation Sectioni01320364Oil Field GeneratorConnections (SR4)SMCS Code: 4450Excitor Field Connection (Seriesor Parallel) and Voltage SensingLeadsIllustration 39g00702215

40Systems Operation SectionSR4B Generators for 3500Enginesi01318012General Information (SR4B for3500 Engines)SMCS Code: 4450IntroductionThe Diagrams that follow apply to the SR4BGenerators used with 3500 Engines.Note: Diagrams for the SR4 and other SR4BGenerators appear at the beginning of this manual.i01320334Main Stator and VoltageSensing Lead Connections(SR4B for 3500 Engines)SMCS Code: 44536 Lead Wye ConnectionIllustration 40g00702224

41Systems Operation Section6 Lead Delta ConnectionIllustration 41g00702225

42Systems Operation Sectioni01314709Main Revolving FieldConnections (SR4B for 3500Engines)SMCS Code: 4457Two Diode Blocks and SurgeSuppressorIllustration 42g00695807

43Systems Operation Sectioni01327215Selection Guide for VoltageRegulator (SR4B for 3500Engines)SMCS Code: 4467Selection Chart for SR4B VoltageRegulatorg00702273Illustration 43i01314726VR3 Voltage RegulatorConnections (SR4B for 3500Engines)SMCS Code: 4467

44Systems Operation SectionSelf Excited with Direct Connectionto GeneratorIllustration 44g00695965

45Systems Operation SectionPermanent Magnet Excitationwith Connections to an IsolationTransformerIllustration 45g00695969

46Systems Operation Sectioni01314367VR3F Voltage RegulatorConnections (SR4B for 3500Engines)SMCS Code: 4467Knee Frequency Selection andUnderfrequency Slope SelectionIllustration 46g00695812

47Systems Operation SectionSelf Excited with Direct Connectionto GeneratorIllustration 47g00695977

48Systems Operation SectionPermanent Magnet Excitationwith Connections to IsolationTransformersIllustration 48g00695982

49Systems Operation Sectioni01314775Digital Voltage RegulatorConnections (SR4B for 3500Engines)SMCS Code: 4467

50Systems Operation SectionPermanent Magnet Excitationwith Connections to IsolationTransformersIllustration 49g00695987

51Systems Operation Sectioni01314806Options (SR4B for 3500Engines)SMCS Code: 4450

52Systems Operation SectionVR3 with Manual Voltage Controland Self ExcitationIllustration 50g00695990

53Systems Operation SectionVR3 Manual Control withPermanent Magnet ExcitationIllustration 51g00695991

54Systems Operation SectionVR3 with Radio Interference Filterwith Self ExcitationIllustration 52g00695992

55Systems Operation SectionVR3 with Radio Interference andPermanent Magnet ExcitationIllustration 53g00695996

56Systems Operation SectionRemote Voltage Adjust RheostatConnectionsIllustration 54g00695920

57Systems Operation SectionVR3F with Manual Voltage Controland Self ExcitationIllustration 55g00695997

58Systems Operation SectionVR3F with Manual Control andPermanent Magnet ExcitationIllustration 56g00695998

59Systems Operation SectionVR3F with Radio Interference Filterand Self ExcitationIllustration 57g00695999

60Systems Operation SectionVR3F with Radio Interference Filterand Permanent Magnet ExcitationIllustration 58g00696000

61Systems Operation SectionDigital Voltage Regulator withManual ControlIllustration 59g00696003

62Systems Operation SectionDigital Voltage Regulator withRemote VARIllustration 60g00695943

63Systems Operation SectionDigital voltage Regulator CustomerOptionsIllustration 61g00539524

64Systems Operation SectionDigital Voltage Regulator RemoteCommunications ConnectionsIllustration 62g00697822

75Index SectionIndexDDigital Voltage Regulator Connections (All ExceptSR4B for 3500 Engines) . 2310/12 Lead with Direct Connection toGenerator . 2310/12 Lead with Sensing Isolation Transformer. 244/6 Lead with Direct Connection to Generator. 254/6 Lead with Sensing Isolation Transformer . 26Digital Voltage Regulator Connections (SR4B for3500 Engines). 50Permanent Magnet Excitation with Connections toIsolation Transformers. 50Main Stator and Voltage Sensing Lead Connections(All Except SR4B for 3500 Engines) . 510 Lead Wye Connection. 612 Lead, Single Phase Connection. 812 Lead, Wye and Delta Connection . 54 Lead Wye Connection. 76 Lead Delta Connection . 76 Lead Wye Connection. 6Main Stator and Voltage Sensing Lead Connections(SR4B for 3500 Engines) . 406 Lead Delta Connection . 416 Lead Wye Connection. 40OGGeneral Information (All Except SR4B for 3500Engines). 4Introduction . 4General Information (SR4B for 3500 Engines) . 40Introduction . 40Generator Wiring Diagrams (SR4B for 3500Engines). 65Wiring Diagram for 3500 EUI Low VoltageWith Digital Voltage Regulator and PermanentMagnet . 65Wiring Diagram for 3500 EUI Low Voltage WithVR3 and Permanent Magnet. 67Wiring Diagram for 3500 EUI Low Voltage WithVR3 and Self-Excitation . 69Wiring Diagram for 3500 EUI Medium VoltageWith Digital Voltage Regulator and PermanentMagnet . 71Wiring Diagram for 3500 EUI Medium Voltage WithVR3 and Permanent Magnet. 73IImportant Safety Information . 2MMain Revolving Field Connections (All Except SR4Bfor 3500 Engines) . 9Diode Block. 9Diode Block and Surge Suppressor.

Oil Field Generator Connections (SR4) . 39 SR4B Generators for 3500 Engines General Information (SR4B for 3500 Engines) . 40 Main Stator and Voltage Sensing Lead Connections (SR4B for 3500 Engines) . 40 Main Revolving Field Connections (SR4B for 3500 Engines) . 42 Selection Guide for Voltage Regulator (SR4B for 3500 Engines) . 43 VR3 Voltage Regulator Connections (SR4B for .