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an ISO 9001:2008 Registered Company4 LEVER CONTROL PANELMACHINED HORIZONTAL48103-SHQCOLDOFFLMHWARM18865 GOLL ST. - SAN ANTONIO, TX. - 78266 - ph.210-654-7171 - fax 210-654-3113908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 1 OF 9
4 LEVER CONTROL PANEL 48103-SHQTABLE OF CONTENTSPAGES1.2.3.4.5.6.7.8.9.2COVERTABLE OF CONTENTSPACKING LISTCONTROL PANEL DIMENSIONS & INSTALLATIONINSTALLATION & CONTROL WIRING DIAGRAMOPERATION OF CONTROLSCOMPAC & SUPER WIRING DIAGRAMMINI WIRING DIAGRAMCONTROL PANEL KIT PACKING LIST908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 2 OF 9
4 LEVER CONTROL PANEL 48103-SHQCONTROL PANEL48103-SHQCONTROL PANEL PACKING LISTNo.QTY.PART TAT SWITCH w/ LEVER 42”SLIDE POT w/ PIGTAIL3-SPD BLOWER SWITCH10-32 HEX NUT6 x 3/8” PH PAN HEAD SCREW10-32 x .75 SKT SCREWLIGHT BULB#10 RING TERMINAL (22/18)¼ SPADE TERMINAL (22/18)¼ RUBBER GROMMETLEVER CONTROL KNOBSLIDE POT KNOBNYLON FLAT WASHERPOT RETAINING BRKT.SWITCH MNTG BRKT.TOP PANEL MNTG BRKT.BOTTOM PANEL MNTG BRKT.BUDDY CLIP6” FM JUMPER WIRE8-32 x 1/4” HEX SCREW8-32 x 1/4” PH PAN HEAD SCREWHORIZ HEAT LABELHORIZ COLD LABELHORIZ MODE LABELHORIZ FAN LABELHORIZ GEN II PANEL w/ LOGO** BEFORE BEGINNING INSTALLATION, OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT.PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS,VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.COLDOFFLMHWARM908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 3 OF 93
4 LEVER CONTROL PANEL 48103-SHQ4 LEVER MACHINED HORIZONTAL CONTROL PANEL DIMENSIONS4.415”48103-SHQLEVEL THIS LINE2.150”DO NOT CUT ALL THEWAY TO THE CORNERSNOTE: DRAWING IS FOR REFERENCE PURPOSES ONLY, AND SHOULD NOT BE USED AS ATEMPLATE. DUE TO PRINTER VARIATIONS, DRAWING MAY NOT BE PRINTED TO SCALE.INSTALLER SHOULD VERIFY ALL MEASUREMENTS PRIOR TO CUTTING OR DRILLING.CONTROL PANEL INSTALLATIONSELECT A SUITABLE LOCATION FOR THE CONTROL PANEL. CONSIDER HEATER CONTROL VALVELOCATION, WIRING HARNESS LENGTH AND CAPILLARY TUBE TO EVAPORATOR DISTANCE.AFTER SELECTING A LOCATION FOR THE PANEL, MASK THE AREA 5”(WIDE) X 3”(TALL).USING MEASUREMENTS GIVEN ABOVE, MARK THE AREA TO BE CUT.CUT OUT THE MARKED AREA WITHOUT CUTTING OUTSIDE THE DIMENSIONS GIVEN.IF MORE MATERIAL MUST BE REMOVED, DO SO WITH A FILE. (REMEMBER TO PUSH TOWARD THEFIREWALL WITH THE FILE SO IT WON’T CHIP THE PAINT). DO NOT PULL IT BACKWARDS! A RAT-TAILFILE CAN BE USED TO GET THE PROPER RADIUS IN THE CORNERS.4908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 4 OF 9
4 LEVER CONTROL PANEL 48103-SHQONCE PANEL HAS BEEN INSTALLED INTO THE HOLE , REMOVE THE MASKING TAPE AND INSTALLTHE L SHAPED MOUNTING BRACKETS ONTO THE 10-32 STUDS. (NOTE: IT IS NOT NECESSARY TO REMOVESWITCHES OR THERMOSTAT TO INSTALL PANEL.)UNCOIL THE CAPILLARY TUBE FROM THE THERMOSTAT. INSERT THE TUBE INTO THE EVAPORATORCOIL TO A DEPTH OF 4-1/2”. THE HOLE FOR THE CAPILLARY TUBE IS UNDER THE BLUE STICKERLOCATED ON TOP OF THE EVAPORATOR.WIRING DIAGRAM - GEN II UNITS4 LEVER CONTROLCAPILLARY RMOSTATCONNECTS TOEXISTING INSTRUMENTPANEL LIGHTWIRING ( )BLACKMODESWITCHCONNECT TOCHASSIS GROUND4 LEVER CONTROL PANEL(REAR VIEW)WIRE THE SYSTEM AS SHOWN ON PAGE 7 FORPLUG FROMPOTENTIOMETERMUST BE CONNECTEDTO ELECTRONICMODULE HARNESSCOMPAC & SUPER UNITS, OR PAGE 8 FOR908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 5 OF 9MINI UNITS.5
4 LEVER CONTROL PANEL 48103-SHQ IF PREVIOUSLY REMOVED, REINSTALL DASH AND ENSURE THATTHE DUCT HOSE IS SECURELYON THE DASH VENT HOSE ADAPTERS.48103-SHQ 4 LEVER CONTROL PANEL OPERATIONIMPORTANT NOTE: BEFORE OPERATING SYSTEM, CAREFULLY UNROLL CAPILLARY TUBE AND INSERTTO A DEPTH OF 4 1/2” THRU PRE-DRILLED HOLE IN TOP OF CASE (BLUE DOT).FAN SPEED CAN BE OPERATED IN ANY MODE POSITION.COLDMLOFFHCOLDWARMLOFFMHWARMDEFROST MODE (OPTIONAL, FOR DEFROST ONLY!)SYSTEM OFFSLIDING THE FAN SPEED LEVER TO OFF WILL SHUT DOWNTHE SYSTEM IN ANY MODE.MLOFFCOLDHSELECT FAN SPEED. SET MODE SWITCH TO DEFROST.SLIDE THE COLD AIR LEVER SLIGHTLY TO RIGHT TO ENGAGETHE COMPRESSOR, AND SLIDE HOT AIR LEVER TO RIGHTTO OPEN HOT WATER VALVE AND PROVIDE HEATED DEFROSTAIR. DEHUMIDIFIED DEFROST WILL BE DIRECTED TOTHE WINDSHIELD.COLDOFFMLHWARMVENT HEAT MODEWARMSELECT FAN SPEED. SET MODE SWITCH TO DASH, ANDSLIDE THE HEAT LEVER TO THE FAR RIGHT FOR HEATMODE. HOT AIR WILL EXIT THE DASH VENTS.COLDOFFLMHFLOOR HEAT MODESELECT FAN SPEED. SET MODE LEVER TO FLOOR, ANDSLIDE THE HEAT LEVER TO THE FAR RIGHT FOR HEAT MODE.HOT AIR WILL EXIT THE FLOOR VENTS.COLDOFFLMHWARMA/C MODE6SLIDE COLD AIR LEVER TO RIGHT FOR COLDAIR, AND ADJUST MODE LEVER TO VENT.COLD AIR WILL FLOW OUT VENTS.MOVING LEVER TO BI-LEVEL WILL DIRECT COLDAIR TO DASH AND FLOOR OUTLETS.NOTE: DUCT TEMPERATURE CAN BE RAISED BY SLIGHTLYSLIDING HOT AIR LEVER TO THE RIGHT TO OPENHOT WATER VALVE. HOT WATER VALVE MUST BECLOSED (FULL LEFT) FOR COLDEST A/C SETTING.WARMBI-LEVEL HEAT MODESELECT FAN SPEED. SET MODE SWITCH TO BIFOR BI LEVEL, AND SLIDE THE HEAT LEVER TOTHE FAR RIGHT FOR HEAT. HOT AIR WILL EXIT THEDASH VENTS & FLOOR.908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 6 OF 9
4 LEVER CONTROL PANEL 48103-SHQWIRING DIAGRAM - GEN II COMPAC/SUPER UNITSHEAT/COOL/DEFROST48103-SHQ 4 LEVER CONTROL PANELYELLOW(REQUIRED) COMPRESSORSAFETY SWITCHBINARY ITEGROUNDPURPLERED(OPTIONAL)FOR DEFROSTONLY!CONNECT TOKEY ON IGNITIONSOURCE (5AMP ITBREAKERRED/WHITEHEATER .TO BATTERY ORBATTERY TERMINALON STARTERSOLENOID.CONTROL MODULEWHITE/REDWHITE/BROWNWHITE/BLUE(OPTIONAL)FOR DEFROSTONLY!DEFROSTSERVO(REAR VIEW OF PLUG)FLOOR/VENTSERVO(REAR VIEW OF PLUG)WHITE/ORANGEBLACK/WHITEREDLT. E8787aNOTE ORIENTATIONOF PLUGSHEATER CONTROLVALVE SERVO(REAR VIEW OF PLUG)908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 7 OF 97
4 LEVER CONTROL PANEL 48103-SHQ(REQUIRED) COMPRESSORSAFETY SWITCHBINARY TYPE908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 8 OF 9
4 LEVER CONTROL PANEL 48103-SHQCONTROL PANEL48103-SHQCONTROL PANEL PACKING LISTNo.QTY.PART FFLHMTHERMOSTAT SWITCH w/ LEVER 42”SLIDE POT w/ PIGTAIL3-SPD BLOWER SWITCH10-32 HEX NUT6 x 3/8” PH PAN HEAD SCREW10-32 x .75 SKT SCREWLIGHT BULB#10 RING TERMINAL (22/18)¼ SPADE TERMINAL (22/18)¼ RUBBER GROMMETLEVER CONTROL KNOBSLIDE POT KNOBNYLON FLAT WASHERPOT RETAINING BRKT.SWITCH MNTG BRKT.TOP PANEL MNTG BRKT.BOTTOM PANEL MNTG BRKT.BUDDY CLIP6” FM JUMPER WIRE8-32 x 1/4” HEX SCREW8-32 x 1/4” PH PAN HEAD SCREWHORIZ HEAT LABELHORIZ COLD LABELHORIZ MODE LABELHORIZ FAN LABELHORIZ GEN II PANEL w/ LOGO25CHECKED BY:PACKED 19908103-SHQ REV E 9/11/13, 4 LEVER MACHINED CONTROL PANEL PG 9 OF 99
4 lever machined horizontal control panel dimensions 4.415" 4 lever control panel 48103-shq 908103-shq rev e 9/11/13, 4 lever machined control panel pg 4 of 9 select a suitable location for the control panel. consider heater control valve location, wiring harness length and capillary tube to evaporator distance.
