Liebert PDX - Thermocontrol.no

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Liebert PDXPerimeter DX System PI Modelswith Variable Speed Compressor - 50HzProduct DocumentationEnglish, cod. 10010666MAN ENG, rev. 19.02.2021This document, written in English, is the original version

Contents1. Digit Nomenclature.15. Technical Data.292. Highlights.35.1 Performances.295.2 Compressor Data.422.1 Liebert PDX with Variable Speed Compressors.3 5.3 Fan.422.2 Efficiency.42.3 Cooling Continuity.45.4 Refrigerant Connections.512.4 Unique Flexibility.46. Sound Pressure Level.532.5 Smart Control.56.1 Introduction.533. Intended Use.76.2 Sound Emission Spectra.533.1 Purpose of the Unit.76.3 Plenum with Silencing Cartridges (Accessory).573.2 Refrigerant.77. Heat Rejection.593.3 Environment.77.1 Introduction.594. Technical Specification.97.2 Coupling of PDX Units with Remote Condensers.597.3 Condensers Technical Data and Performance.614.1 Versions Overview.94.2 Structure.124.3 Refrigerating System.144.4 Air System.174.5 Electric System.244.6 Control System.25AnnexesAnnex A - Refrigerating Circuit Diagrams.63Annex B - Dimensions and Weights.69Annex C - Connections.77Annex D - Accessories.85VERTIV Liebert PDX PD 10010666MAN ENG 19.02.2021I

Abbreviations - AcronymsItemDefinitionATSAutomatic Transfer SwitchBMSBuilding Management SystemECElectronically Commutated [fans]EEVElectronic Expansion ValveOPEXOPerating EXpenseMCBMiniature Circuit BreakerSTOSafe Torque OffUltracapUltra capacitorU2UUnit to unitUPSUninterruptible Power SupplyVSDVariable Speed DriveVERTIV Liebert PDX PD 10010666MAN ENG 19.02.2021III

1. Digit NomenclatureThe unit is fully defined by the following digits.1Dig.12345234Feature56ValueAir dischargeDE7System type8Air flow10111213149Power supplyHumidificationMicroprocessorcontrolHeating andre-heatingAir t)Downflow UpDownflow Down(in the raised floor)High power EC fans1EC fans3400 V / 3 ph / 50 Hz N CET380 V / 3 ph / 60 Hz N CE6460 V / 3 ph / 60 Hz CEGSingle Circuit VariableSpeed Scroll R410A withEEVIDual Circuit VariableSpeed Scroll R410A withEEV0NoneHInfrared humidifierUUltrasonic humidifierSElectrode humidifier0None77” touch screenF10” touch screen0None1Electric heating standardcapacity2Electric heating highcapacity1ePM10 50%192021Diff. Press. Trasd.ePM10 50% AAir – Cooled16Color1Black RAL 7021PD 10010666MAN ue19202122DescriptionDStandard Power SupplyFDual Power SupplyParallelGDual Power SupplyAlternate (ATS)0NoneSPredisposition for SmartAisle (predispositionfor damper sensor, 3position switch)FPredisposition forEconomizer (sensors,predisposition fordampers)GPredisposition for SmartAisle EconomizerHPredisposition formotorized damperLPredisposition forplenum installation0None1Monitoring (Modbus IP,BACnet IP, SNMP andHTTP)4LIFE compatibility0None1MCB 10A 1 ph2MCB 10A 3 ph3Condensate pump (1)4Condensate pump MCB 10A 1 ph (1)5Condensate pump MCB 10A 3 ph (1)PPLP and PalletCPLP and wooden crateSSeaworthyIIndustrial rateRResidential rate22EMCEmissions23RevisionEFree optionSpecialrequirementsAStandard Vertiv XSpecial Vertiv 25clogged filter15 18ePM10 50% CondensingcontrolLiebert PDXHigh voltageoptionDownflow FrontalL217UpflowAir-cooled3 11ACooling systemVERTIV 10000H98PIFamily nameModelU67(1) - Only available with Upflow units 19.02.20211

Fan moduleThe fan module can be delivered separately:-- always for extended height units-- in case of fan module replacement for standard units (with the exception of the 1 bay units)The fan modules are not available for 1 bay units, since the fan section of these units are integrated with the cabinet structure.The fan module is fully defined by the following digits.The unit is fully defined by the following digits.1Dig.12345672234FeatureFan ModuleSize: NormalLenghtAir DeliveryFans56Value789101112DescriptionBMXFan Base ModuleBFXFan Base FrameTPXFan Top Plenum121200 mm171750 mm3313Dig.8FeatureValueHeatersDescription0No heaters1Standard Capacity2High CapacityPPLP and PalletCPLP and wooden crate3350 mmSSeaworthySStandard3400 V / 3 ph / 50 Hz N CEBBack (fans removal fromthe front)T380 V / 3 ph / 60 Hz N CEFFront6460 V / 3 ph / 60 Hz CELHigh Power EC FanModuleAStandard Vertiv 1EC Fan ModuleXSpecial Vertiv 9VERTIV 10PackagingPower Supply11-12 Free Digits13SpecialrequirementsLiebert PDX PD 10010666MAN ENG 19.02.2021

2. HighlightsContent of this chapter2.1 Liebert PDX with Variable Speed Compressors.32.2 Efficiency.42.3 Cooling Continuity.42.4 Unique Flexibility.42.5 Smart Control.52.1 Liebert PDX with Variable Speed CompressorsThe best answer to themost challenging ITapplicationsLiebert PDX, equipped with variable speed compressors and iCOM control, has been designedto be the most efficient, reliable, flexible and smart air-cooled direct expansion cooling solution forsmall and medium data centers.Variable Speed ScrollTechnologyThe best solution in terms of variable cooling capacity, with a minimum compressor speed downto 17%-25% of maximum speed , depending on the model.Cooling capacityThe Liebert PDX Model Series offers units with net rated cooling capacity from 15 to 165 kW,with R410A refrigerant.Flexible and scalableconfigurationThe Liebert PDX products are available across a full range of cooling modes: direct expansion,indirect water freecooling, direct air freecooling and dual fluid redundancy cooling.The models with variable speed compressors are available for the air cooled version.The scalable cooling system is able to expand with evolving business needs.As for the other Liebert PDX models, the series is available for different air discharge versions(Upflow and Downflow) and the fans module may be installed above the raised floor or in theraised floor.Eurovent CertifiedUpflowDownflow FrontalDownflow UpDownflow DownEurovent certification guarantees that variable speed compressor undergoes independent testing,thus delivering rating accuracy and enhancing the unit’s reliability.Check ongoing validity of certificate: www.eurovent-certification.comVERTIV Liebert PDX PD 10010666MAN ENG 19.02.20213

2.2 EfficiencyPartial load efficiencyReduced energyconsumptionCompact designMission critical cooling systems are often designed to include a level of redundancy; as a directconsequence, they will often work at partial loads.Liebert PDX maximizes part load efficiency, compared to most common direct cooling systems,therefore significantly reducing running costs, resulting in the most energy efficient directtechnology available on market.Liebert PDX boosts part load efficiency through variable speed compressor, evaporator andcoupled condenser EC fans, electronic expansion valve and staged coil design, so powerconsumptions and energy bills are considerably lowered.Thanks to inverter driven variable speed compressors, starting current (LRA) is reduced andpower factor is improved, with a consequent benefit on running costs.Liebert PDX cooling density has been increased, allowing for reduced footprint and leaving morespace for customers to install their equipment.2.3 Cooling ContinuityKey factorsCooling continuity and reliability are key factors for mission critical infrastructures.Variable speed compressor grants precise and constant control of airflow, temperature andhumidity.Improved uptimeThanks to its innovative design and use of advanced technologies, it matches requirements forcooling continuity coming from the most trusted and adopted certification authorities for datacenter design and operation.Variable speed compressor has enhanced reliability; it can automatically manage a powerfailure for 60 seconds, keeping alive the iCOM control board and the BMS communication andpermitting system supervision during a power outage event.When power is restored, the intelligent iCOM control adopts a fast restart, recovering in quicktime the requested operating condition.TeamworkBreakdown time is also minimized through prevention of alarms and failures and real-timeoptimization and adaptation of working parameters.Up to 32 variable speed compressor units can be connected together in a common network,sharing information on status with each other and managing critical operating situations withcombined action.2.4 Unique FlexibilityHighest efficiency atpartial loadsWide range of workingconditionsFans speed modulationElectronic ExpansionValveFlexible layoutCondensers for anyneed4The inherent scalability of direct expansion systems is maximized using Liebert PDX, even onthose data centers where the initial heat load is very low or subject to fluctuation.A wider operating range provides a step ahead of new challenges posed by data centerrequirements and climate change.The range of permitted maximum and minimum external temperature makes variable speedcompressor applicable also for extreme working conditions environments (see 3.3.2 Operatingconditions for details).Extended compressors and evaporator fans speed modulation range improves the systemscalability, particularly in case of variable datacenter occupancy or IT load.This valve is designed to constantly optimize the refrigeration circuit performance in order toachieve the highest efficiency also at partial load.The relevant valve management software is also embedded in the unit’s Vertiv iCOM controlfunction.The unit adapts to different installation both for position of condenser (equivalent piping lengthbetween unit and condenser can reach 100 m) and for data center air distribution path, with widestrange of air configurations available on market for variable speed compressor units.Variable speed EC fans and two different coil treatment (epoxy coating and ElectroFin ) areavailable for all range of Liebert condensers, making their installation possible also in criticalconditions.VERTIV Liebert PDX PD 10010666MAN ENG 19.02.2021

2.5 Smart ControliCOM The advanced iCOM control is the heart of the direct expansion cooling system, managing notonly the variable speed compressor units but also outdoor heat rejection components (Liebert MC or Liebert HCR condensers).7” Touch DisplayRemote monitoringTeamworkThe smart control manages and optimizes the overall system, is fully programmable via anadvanced and user-friendly touch display and can be linked with common BMS protocols, allowingremote supervision.The control set up can be done through a high definition touch screen display.Its functions are replicated also in a web browser (virtual version).A whole range of smart networking solutions is available: the unit can communicate with user BMSsystems with extended parameter availability.The networking software allows to create a common network from up to 32 variable speedcompressor units.The iCOM control ensures high level management of the units to work together as a singlesystem, thus optimizing room temperature and airflow.Integrated systemWhen multiple PDX units are connected together in a network, a single display can be used as a‘team display’ to manage all the units.All main components are connected on Modbus chain.Condensers are controlled directly from the unit’s iCOM control.Choices are available for redundant sensor control logic.VERTIV Liebert PDX PD 10010666MAN ENG 19.02.20215

3. Intended UseContent of this chapter3.1 Purpose of the Unit.73.2 Refrigerant.73.3 Environment.73.3.1 Storage conditions.73.3.2 Operating conditions.73.1 Purpose of the UnitThe PDX units have been designed and manufactured for the following purpose:- Precision air conditioning for indoor use (for data centers, network closets, technological rooms).3.2 RefrigerantThe PDX units are designed for use with R410A.3.3 EnvironmentWARNINGDo not use in explosive, acid or anyway aggressive atmosphere.3.3.1 Storage conditionsTable 01 - Ambient conditions for storageStorage environmentAmbient temperatureAmbient humidityStorage timeIndoor environment, protected against weather agents. Clean (no dust), well-ventilated, noncondensing-20 C / 50 C 90% and preventing condensationThe total storage time should not exceed six months.PositionIf the storage time is longer than six months, then you must check the functionality of sensors andother electronic devices before putting in operation the unit.Keep the unit vertically upright.3.3.2 Operating conditionsTable 02 - Ambient conditions for operationOperating environmentAir returning to the unitinlet(indoors conditions)The unit is designed for indoor installation, protected from weather agents, with the followingambient conditions.Temperature 20 C — 40 CAbsolute humidity5,5 — 12 g steam / kg airRelative humidity15 — 60 %The allowed thermal load must be higher than 20% of the unit nominal cooling capacity.A lower thermal load will cause inaccurate temperature and humidity control and frequentcompressor(s) switch ON/OFF.Altitude(above sea level)VERTIV Liebert PDXBelow 1 000 mOKFrom 1 000 to 2 000 mAllowed with inverter derating.Higher than 2 000 mNot allowed, contact Vertiv Technical Support PD 10010666MAN ENG 19.02.20217

Outdoor temperatureBelow -30 CNot Allowed.Contact Vertiv Technical Support.From -30 C to -20 CLow temperature. The following actions are required:- bigger liquid receiver- LOWTEX kit (condenser by-pass to keep the compressordischarge pressure at a preset value)Contact Vertiv Technical Support for any question.From -20 C to 52 C or 55 COKNOTE The maximum temperature depends on the unit model andcondenser model.Above 52 C or 55 CRemote condensersposition8Not allowed.See the User ManualVERTIV Liebert PDX PD 10010666MAN ENG 19.02.2021

4. Technical SpecificationContent of this chapter4.1 Versions Overview.94.1.1 Unit frame.94.1.2 Air distribution.104.1.3 Cabinet.114.2 Structure.124.2.1 Standard version.124.2.2 Extended version.134.3 Refrigerating System.144.3.1 Cooling versions.144.3.2 Main components.144.3.3 Operating principle.154.3.4 Circuit versions.154.3.5 Compressors.164.3.6 Expansion valve.174.3.7 Evaporator.174.4 Air System.174.4.1 Fans.174.4.2 Filters.184.4.3 Heating (optional).204.4.4 Humidifier (optional).214.5 Electric System.244.5.1 Electric panel.244.5.2 Standard or dual power supply.244.6 Control System.254.6.1 Control system and display.254.6.2 Teamwork.274.6.3 Smart Aisle .274.1 Versions Overview4.1.1 Unit frameDownflowUpflowcold airwarm airThe unit frame is made by the coil section [A] and the fan section [B].The coil section contains the refrigerating system of the unit (compressor, evaporator, expansion valve, liquid receiver, accessories),the electric panel and the control system.The fan takes the warm air from the room into the unit. The air flows through the evaporator, cools down and blows out again inthe room. The fan section may be placed at the bottom of the coil section (Downflow versions) or on top (Upflow versions).The refrigerating system of the unit is connected on site to the external remote condenser [C] (which must be purchased separately).The unit frames can be combined in different ways to obtain different versions. Different versions are available also for therefrigerating system.VERTIV Liebert PDX PD 10010666MAN ENG 19.02.20219

4.1.2 Air distributionThe unit is placed on a raised floor, whereas the unit fan module can be placed under a raised floor.The air flow direction can be either Upflow (fan section on top) or Downflow (fan section at the bottom).The following combinations are available:U - Upflow10H - Downflow FrontalD - Downflow UpE - Downflow DownPlaced on the floorPlaced on the floorPlaced on the floorPlaced under a raised floorWarm air though the doorsWarm air though the topWarm air though the topWarm air though the topCold air though the topCold air though the front gridCold air though the bottom gridCold air though the front gridVERTIV Liebert PDX PD 10010666MAN ENG 19.02.2021

4.1.3 CabinetSizeThe units can have the following cabinet size:WidthFrame type12357NOTE In the units of frame type 1 the coil section and the fan section are integrated. In the units withframe types 2, 3, 5 and 7 the coil section and the fan section are separate modules that are assembledtogether.HeightStandardThe coil and the fan sections are factory assembledin the same cabinet.H 1970 mmThe coil module and the fan module are deliveredseparately and must be assembled at theinstallation site.ExtendedH 2570 mmFan module ontop of the coilmoduleNOTE The top of an extended version unit placed undera raised floor will be at the same height as the top of astandard unit placed on the floorExtendedH 2570 mmFan module atbottom of the coilmoduleFrame and panelsThe cabinet is manufactured from hot-dipped galvanized steel sheet, externally painted with blackRAL 7021 color epoxy polyester powder paint and assembled using stainless steel screws andhigh tensile rivets. All the zincked metals parts are hot dip galvanized or powder coated in order toavoid zinc whiskers growing, minimizing any harmful zinc whiskers.The rear and the fans section panels are double-skinned, with 20 mm (frontal fan section panelwith 40 mm) Class A1 EU fireproof insulation sandwiched between the skins to reduce noiseemission and heat loss. The side panels, which are isolated from the inside of the unit to form acomplete double-skinned cabinet, the small service panel for electrical heaters, are also lined with10 mm Class A1 EU fireproof insulation.The frontal panel(s) are assembled on hinges to make the access easier; this can be opened bythe fast closing lock. The rear and side panels are screwed to the supports. The rear panel(s) arescrewed directly to the frame.VERTIV Liebert PDX PD 10010666MAN ENG 19.02.202111

4.2 Structure4.2.1 Standard marksACoil sectionThe coil section is completely closed by panels and by the door for protection against anycontact with electric parts and hot or cold surfaces.BFan sectionThe fan section is completely closed by panels and grids for protection against any contact withmoving parts.CControl panelThe unit is usually controlled remotely by a network connection.The control panel is optional and may be placed on the front door or inside the front door.12DDoorsThe doors can be opened only by the proper tool.EFan safeguardsThe fixed panels (safeguards) can be removed only by loosing the fixing screws.FRear safeguardsVERTIV Liebert PDX PD 10010666MAN ENG 19.02.2021

4.2.2 Extended versionIn the extended versions the fan section and the coil section are separate modules which must be assembled at the installationsite.The fan module for the extended versions is named differently as shown below.Fan base moduleFan base frameFan top plenumwhen placed on the floor or raised floorwhen placed under a raised floorwhen installed on top of the cooling unitVERTIV Liebert PDX PD 10010666MAN ENG 19.02.202113

4.3 Refrigerating System4.3.1 Cooling versionsThe PDX product family includes several cooling system versions.This manual is related to units with air cooled version.For units of the other versions, please make reference to respective manuals.4.3.2 Main componentsThe figure shows a simplified scheme for a Downflowunit with a single circuit with one compressor.The main components of the circuit the following:ACompressorBCondenser (supplied separately)CLiquid receiverDExpansion valveEEvaporatorFFanMake reference to Annex A - Refrigerating CircuitDiagrams for details.The circuit also include the following components:LHigh temperature sensorMHigh pressure switchNHigh pressure transducerPOil separator(for variable speed compressors only)QSafety valveRFilter dryerSTemperature sensorfor the expansion valve controlTLow pressure transducerfor the expansion valve controlMake reference to Annex A - Refrigerating CircuitDiagrams for details, including other relevantcomponents of the circuit (shut-off valves, check valves,access valves).14VERTIV Liebert PDX PD 10010666MAN ENG 19.02.2021

4.3.3 Operating principleThe figure shows a simplified scheme for a Downflowunit with a single circuit with one compressor.The operating principle is the same for all of the modelsof the A cooling version (also including Upflow airdistribution and double or tandem circuits).This is a direct expansion system, meaning that therefrigerant cools directly the air, without any intermediateheat exchange with other fluids.The compressor [A] pumps the hot gaseous refrigerantinto the outdoor air-cooled condenser [B].The liquid refrigerant coming from the condenser entersin the liquid receiver [C], which ensures a fixed andeven refrigerant flow to the expansion valve [D].The refrigerant enters in the evaporator [E].The fan [F] makes the warm air coming from the roomto flow through the evaporator.The refrigerant evaporates and cools down the air,which flows again into the room.The refrigerant flows back to the compressor.4.3.4 Circuit versionsSingleDoubleTandem[A] variable speed compressor[A] variable speed compressor[A] variable speed compressor[B] fixed speed compressor[C] two fixed speed compressorsThe evaporators and the condensers of the two circuits are independent.The evaporators are placed one after the other in the same coil section.VERTIV Liebert PDX PD 10010666MAN ENG 19.02.202115

4.3.5 CompressorsScroll compressorsThe scroll is a simple compression concept first patented in 1905.The fixed scroll remains stationary while the other scroll is allowed to orbit (but not rotate) aroundthe first one.The refrigerant gas enters between the two scrolls from the outer zone.The movement of the orbiting scroll creates closed pockets of gas entrapped between the scrolls.Each pock et is slowly pushed to the center and at the same time, the volume of the pockets isreduced, increasing the gas pressure.When a pocket reaches the center, the gas (now at a high pressure) is discharged through a portlocated at the center.Several pockets are being compressed simultaneously, resulting in a very smooth process.Both the suction and the discharge process are continuous.Inverter for capacity modulationOperationAn inverter drive controls the compressor speed by changing voltage and frequency of its motorpower input.AdvantagesVariable speed compressors provide the necessary level of cooling by adjusting its deliveryaccording to the heat load, thus ensuring constant, precise temperature levels.This allows having a number of benefits in terms of efficiency:- perfect match between cooling capacity and heat load- lower power input at partial load- possibility to size the cooling system to overcome future heat load growth- improved SHR once the compressor is modulating (due to better evaporating temperature)Energy savingsThe variable speed compressors can cycle from 17-25 to 110-120 rps to effectively avoid energywaste. In part-load operation, it consumes more than 30% less energy than a fixed-speedcompressor.Accurate temperatureand humidity controlThe precise control of a variable speed compressors can reduce the temperature shift, so reducingthe energy consumption and better matching of the cooling requirements.Enhanced reliabilityVariable speed compressors can modulate the cooling capacity according to the working load.This ensures safe operation of the compressors increases uptime and prolongs the unit life time.16VERTIV Liebert PDX PD 10010666MAN ENG 19.02.2021

4.3.6 Expansion valveThe valve is designed for modulating control of refrigerant circuits with high positioning speed andhigh precision in flow control.Compared to a Thermostatic Expansion Valve (TXV), an EEV ensures a better control on superheating at the end of the evaporator, en suring at the same time that compressor will never be filledby liquid.A TXV works well with a con densing pressure as much as possible constant, while an EEV is ableto adapt to different situations, such as lower condensing temperature during the coldest period.This permits an increase of the cooling ca pacity of the unit, a decrease of the unit power input andso increase the energy efficiency of the entire Liebert PDX unit.To get the biggest advantage, a different pressure set point can be used tor the fan speed controllerof the Liebert remote con denser.The Liebert PDX series with variable speed compressors always have EEV.4.3.7 EvaporatorLiebert PDX units feature a very wide coil heat exchanger surface.A wide heat exchanger surface means that a high Sensible Heat Ratio (SHR) (over 0,90) can beobtained and the latent heat is reduced. Therefore the energy spent to control the humidity undernormal operating conditions is reduced to a mini mumThe use of staged coils increases the efficiency, since the air flows through the whole exchangesurface even at partial loads.The coils are made of copper pipes and aluminium fins, treated with hydrofile styrol acrylic paintsto withstand cor rosive atmospheres.4.4 Air System4.4.1 FansThe unit is fitted with variable speed, high efficiency, single inlet, backward curved, centrifugal‘plug’ type innovative EC fan(s).The fan(s) have an impeller with curved blades, corrosion resistant, made of fiberglass plastic.This new material offers the benefits of light weight and full flexibility on blade design in addition tothe high strength, that was already achieved with the aluminum alloy technology.The good dampening behavior of the plastic also helps to reduce noise emissions.The fan motors are electronically commutated, continuous speed regulation via controller signal.The motor is three-phase, with internal IP54 protection and with internal thermal protection.The fan wheel is statically and dynamically balanced; the bearings are self-lubricating.An “S” shape separator is mounted between the fans with the purpose to eliminate turbulenceeffects due to fans interaction, so increasing the efficiency if compared to simple plate separator.When the unit is equipped with more than one fan, the unit does not stop if one of the fans fails,so cooling continuity is assured.VERTIV Liebert PDX PD 10010666MAN ENG 19.02.202117

4.4.2 FiltersStandard filtersRemovable filters are installed inside the unit be fore fan and heat exchanger.The standard filtration grade is ePM10 50% according to EN16890.The filter pleated structure gives high filtration ef fi ciency, low pressur

Dry-running If the water level falls below minimum, humidification switch-es off automatically. Overheating Humidification switches off at water temperatures 60 C. Overflow If the water tank is overfilled, the excess water is drained off to the outside. Technical data Ultrasonic humidifier technical data Model Main power Supply(1)