NORTH AMERICAN - Useloctite

Transcription

NORTH AMERICANMAINTENANCE SOLUTIONS TRAINING GUIDEfor Cat DealersVolume 4

The LOCTITE Product Selector Guide for Cat Dealersis your source for locating high-performance LOCTITE adhesives, sealants, lubricants and cleaning compoundsneeded for the proper maintenance and repair of heavyduty equipment. This catalog will help you to makethings better, faster and more cost-efficient. LOCTITE products help you tackle even the most difficultchallenges that surface in keeping working machinesworking! Henkel Corporation was chosen by Caterpillaras the adhesives and sealants supplier for manydifferent reasons: OEM Partner Quality Products World Leadership & Availability Warranty Requirements Newest Innovative Products These are the reasons why Caterpillar uses Henkelchemicals in their factories and why they are nowmaking even more products available through thisprogram – direct to the dealer.1

TABLE OF CONTENTSTHREADLOCKING3THREAD SEALING7LOCKING OF THREADED FASTENERSSEALING THREADED EIZE LUBRICANTS22CLEANERS, DEGREASERS& RUST TREATMENT24BONDING & REPAIR27WINDSHIELD BONDING / REPAIR35KITS / SPECIAL PRODUCTS /DISPENSING EQUIPMENT37ENGINE APPLICATIONS41LOCTITE / TEROSON /BONDERITE PRODUCTDESCRIPTION INDEX43LOCTITE ITEM NUMBERTO IDH NUMBER CROSSREFERENCE INDEX45SECURING CYLINDRICAL ASSEMBLIESSEALING / DRESSING OF FLANGESGREASES / OILS / FILMS2

THREADLOCKINGLOCKING OF THREADED FASTENERSLOCTITE 222MS THREADLOCKERLOW STRENGTHIdeal for fastener diameters of ¼" (6 mm) andsmaller, long engagement length fasteners,and components requiring occasionaladjustment. Apply to threaded parts beforeassembly. Controlled lubricity for accurateclamp loads. Parts can be disassembled withhand tools. Approved for use in or aroundfood processing areas.Typical Use: Small screws under ¼".Color/Viscosity: Purple, liquidItemContainer Size222212223110 ml bottle50 ml bottlePack1010LOCTITE 242 THREADLOCKERMEDIUM STRENGTHRemovable strength, general-purposethreadlocking adhesive well suited forfasteners between ¼" and ¾" diameter (6 mmto 20 mm). Applied to threaded componentsbefore assembly, LOCTITE 242 Threadlockerhas controlled lubricity for accurate clamploads. Parts can be separated using handtools.Typical Use: ¼" to ¾" (6 mm to 20 mm)fasteners.Color/Viscosity: Blue, liquidItemContainer Size242212423110 ml bottle50 ml bottlePack1010LOCTITE 243 THREADLOCKER SURFACE INSENSITIVE / PRIMERLESSA general-purpose, medium strength,primerless, blue threadlocker with improvedoil tolerance. For fasteners between ¼" to¾" (6 mm to 20 mm). Parts can be separatedusing hand tools.Typical Use: ¼" to ¾" (6 mm to 20 mm) boltswith light oil contamination.Color/Viscosity: Blue, liquidItem1329837(formerly 24077)13294673Container Size10 ml bottle50 ml bottlePack1010Note: Item number to IDH number cross-reference index available on page 45.LOCTITE 246 THREADLOCKERMEDIUM STRENGTH / HIGH TEMPResists oil and mild surface contamination atcontinuous temperatures to 450 F. Suitablefor fasteners between ¼" to ¾"(6 to 20 mm) diameters.Typical Use: High temperature, mediumstrengthColor/Viscosity: Blue, liquidItem295132951429515Container Size10 ml bottle50 ml bottle250 ml bottlePack101010

LOCTITE 248 THREADLOCKER STICKMEDIUM STRENGTH/PRIMERLESSSemisolid stick form is convenient, portable,and great for hard-to-reach applications.General-purpose threadlocker for fastenersbetween ¼" to ¾" (6 mm to 20 mm). Newformula bonds through contaminants andcures on metal without primer. Removablewith hand tools.Typical Use: ¼" to ¾" (6 mm to20 mm) fasteners.Color/Viscosity: Blue, semisolidItem3768437087Container Size9 g stick19 g stickPack105LOCTITE 249 THREADLOCKER TAPEMEDIUM STRENGTHThe one and only threadlocker in a tape form.This revolutionary product offers the samereliability and performance as LOCTITE removable grade threadlocking liquids.Convenient, durable package is a must forevery toolbox. It is easy to apply and can bepreapplied for future assembly.Typical Use: ¼" to ¾" bolts, overheadpre-dispensed.Color/Viscosity: Blue, tapeItem1372603Container Size260" RollPack10LOCTITE 263 THREADLOCKERHIGH STRENGTH / PRIMERLESSVersatile, high strength liquid threadlocker.Reliably locks and seals metal fasteners up to1". Engineered to cure consistently on avariety of metals, despite minor surfacecontaminants. Works on steel, stainless steeland most plated fasteners. Tolerates threadlubrication, anti-corrosion and protectionfluids. Rated for 360 F (180 C). Heat requiredfor removal.Typical Use: Primerless, high strengthColor/Viscosity: Red, liquidItem13305851330335Container Size50 ml bottle250 ml bottlePack1010LOCTITE 268 THREADLOCKER STICKHIGH STRENGTH/PRIMERLESSSemisolid stick form is convenient, portableand great for hard-to-reach applications. Itshigh strength makes it well-suited for heavyduty applications of threaded fasteners upto ¾" (20 mm). New formula bonds throughcontaminants and cures on metal withoutprimer. Heat required for removal.Typical Use: For fasteners upto ¾" (20 mm).Color/Viscosity: Red, semisolidItem3768537686Container Size9 g stick19 g stickPack105LOCTITE 271 THREADLOCKERHIGH STRENGTHA high strength, low viscosity threadlocker forfasteners up to 1" (25.4 mm) in diameter.Typical Use: For fasteners up to 1"(25.4 mm).Color/Viscosity: Red, liquidItem2712127131Container Size10 ml bottle50 ml bottlePack1010LOCTITE 272 THREADLOCKERHIGH TEMPERATUREWithstands temperatures to 450 F (232 C).This high strength, red threadlocker isformulated for heavy-duty applications.Prevents bolts up to 1.4" (36 mm) fromloosening due to shock, severe vibration andheat stress. Exclusive formulation for newerengines and high performance applicationswhere extreme temperature resistance isrequired. Removable with heat and handtools.Typical Use: High temperature applications.Color/Viscosity: Red, liquidItem27240Container Size50 ml bottleSOLUTIONS GUIDE FOR CAT DEALERSPack104

THREADLOCKINGLOCKING OF THREADED FASTENERSLOCTITE 277 THREADLOCKERLOCTITE 2760 THREADLOCKERLARGE/HEAVY-DUTY BOLTSHIGH STRENGTH / FAST CUREA high strength adhesive for locking andsealing large bolts and studs 1.5" (38 mm)or larger in diameter. Heat may be requiredto weaken bond before parts can bedisassembled.Typical Use: High strength for large bolts.Color/Viscosity: Red, liquidItem2143427731Container Size10 ml bottle50 ml bottlePack1010Particularly fast curing, eliminating the needfor priming. It develops usable strengthwithin one hour. Particularly suitable forheavy duty applications where resistance toheavy shock, vibration, and stress levels arerequired.Typical Use: For heavy duty applicationssuch as bolts used intransmissions, constructionequipment or railroadassemblies.Color/Viscosity: Red, liquidItem3252632525325273252810 ml bottle50 ml bottle250 ml bottle1 liter bottlePack1010101LOCTITE 2620 THREADLOCKERLOCTITE 290 THREADLOCKERHIGH STRENGTH / ULTRA HIGH TEMPPENETRATINGRecommended for locking pre-assembledfasteners, e.g., instrumentation screws,electrical connectors and set screws up to½" (12 mm). Also seals porosities in weldsand metal parts. Mil-Spec (S-46163A) Type III,Grade R. NSF/ANSI 61.Typical Use: Wicking grade forpre-assembled parts.Color/Viscosity: Green, liquidPaste formula does not run or migrate, andwithstands continuous exposure to tempsup to 650 F (340 C). Disassembly requiresheating above 650 F and disassemblingwhile hot.Typical Use: High strength, high heat forfasteners ½” to ¾”Color/Viscosity: Red, pasteItemContainer Size11382822903150 ml bottlePack10TechTHREADLOCKING, THREAD SEALING& RETAINING DISASSEMBLYLOW AND MEDIUM STRENGTH PRODUCTSDisassemble with hand tools.HIGH STRENGTH PRODUCTS Apply localized heat (500 F or higher) to assemblyfor 5 minutes. Disassemble with hand tools while hot.5Container SizeNote: Item number to IDH number cross-reference index available on page 45.ItemContainer Size30 gm syringePack10

LOCTITE PRODUCTItem Package SizeNumber& TypeFastenerSizeStrength/UseCure Time(Fixture/FullStrength)Breakaway/Prevail Torque(lb./in.)TemperatureResistanceAgency Approvals222MS 222212223110 ml bottle50 ml bottle¼" (6 mm) diameterLowstrength20 min. / 24 hrs.53/30-65 F to 300 F(-54 C to 150 C)N/A242 242212423110 ml bottle50 ml bottle¼" to ¾"(6 mm to20 mm) diameterMediumstrength10 min. / 24 hrs.110/43-65 F to 300 F(-54 C to 150 C)MIL-S-46163A for existing designs,ASTM D-5363 for new designs,NSF/ANSI 61, NSF P1, ABS, CFIA243 1329837132946710 ml bottle50 ml bottle¼" to ¾"(6 mm to20 mm) diameterBolts withlight oilcontamination5 min. / 24 hrs.180/62-65 F to 300 F(-54 C to 150 C)NSF/ANSI 61, CFIA246 29513295142951510 ml bottle50 ml bottle250 ml bottle¼” to ¾”(6 mm to20 mm) diameterMediumstrength5 min. / 24 hrs.170/48-65 F to 450 F(-54 C to 232 C)N/A248 Stick37684370879 g stick19 g stick¼" to ¾"(6 mm to20 mm) diameterMediumstrength5 min. / 24 hrs.226/36-65 F to 300 F(-54 C to 150 C)NSF/ANSI 61, CFIA249 Tape1372603260" tape¼" to ¾"boltsMediumstrength30 min. / 24 hrs.74/47-65 F to 300 F(-54 C to 150 C)N/A263 1330585133033550 ml bottle250 ml bottleup to 1"High strength10 min. / 24 hrs.311/83-65 F to 360 F(-54 C to 182 C)NSF/ANSI 61, CFIA listed268 Stick37685376869 g stick19 g stickup to ¾"(25 mm) diameterHigh strength5 min. / 24 hrs.220/4-65 F to 300 F(-54 C to 150 C)CFIA271 271212713110 ml bottle50 ml bottleup to 1"(25 mm) diameterHigh strength10 min. / 24 hrs.250/275-65 F to 300 F(-54 C to 150 C)MIL-S-46163A for existing designs,ASTM D-5363 for new designs, ULClassified for U.S., CFIA272 2724050 ml bottle¼" to ¾" (6 mmto 20 mm) diameterHightemperatureapplications30 min. / 24 hrs.325/320-65 F to 450 F(-54 C to 232 C)CFIA277 214342773110 ml bottle50 ml bottleLarge boltsHigh strength60 min. / 24 hrs.275/275-65 F to 300 F(-54 C to 150 C)MIL-S-46163A for existing designs,ASTM D-5363 for new designs290 2903150 ml bottleup to ½"High strength(12.7 mm) diameter20 min. / 24 hrs.90/260-65 F to 300 F(-54 C to 150 C)MIL-S-46163A for existing designs,ASTM D-5363 for new designs,NSF/ANSI 61, NSF P1, CFIA2620 113828230 gm syringe½” to ¾”Ultra high(12.7 mm to 20 mm) temperature/diameterhigh strength30 min. / 24 hrs.161/10-65 F to 650 F( -54 C to 343 C)CFIA2760 3252632525325273252810 ml bottle50 ml bottle250 ml bottle1 liter bottle4 min. / 24 hrs.325/320-65 F to 300 F(-54 C to 150 C)CFIAup to ¾"High strengthSOLUTIONS GUIDE FOR CAT DEALERS6

THREAD SEALINGSEALING THREADED COMPONENTSLOCTITE 536 THREAD SEALANTLOW BREAKLOOSEHigh performance, paste-like anaerobiccompound, ideal for instant seals of taperedthreads. Cures between close-fitting metalsurfaces.Typical Use: Industrial applications inchemical processing plants.Item17879781787979Container Size50 ml tube250 ml tubePack1010LOCTITE 540 RETAINING SEALANTCUP/CORE PLUG SEALANTDesigned for sealing core plugs and wherenon-migration is desired.Typical Use: Sealing core plugs.Item54041Container Size250 ml bottlePack10LOCTITE 542 THREAD SEALANTFINE THREADSRecommended for sealing the fine threads ofhydraulic and pneumatic connectors.Typical Use: General purpose, Overheadapplications.Item21453Container Size50 ml bottlePack10LOCTITE 545 THREAD SEALANTHYDRAULIC/PNEUMATIC FITTINGSContains no fillers or particles that couldcontaminate system fluids, foul valves or clog finefilters and screens.Typical Use: Hydraulic line fittings, Brake fittings,Transmission fluid fittings, PTOfittings.Item54531Container Size50 ml bottle10PIPE SEALANT WITH PTFEFor fast, reliable curing on metal, tapered pipethreads and fittings.Typical Use: General purpose, Overheadapplications.371277Container Size19 g stickGENERAL PURPOSECures rapidly to provide immediate lowpressure sealing. This general-purposethread sealant’s lower strength allows easydisassembly, and is recommended evenon larger ( 2 in. [50 mm]) diameter pipes.Protects mated threaded areas from rust andcorrosion.Typical Use: Large pipes, low strengthItem28754Container Size50 ml tubePack10PackLOCTITE 561 STICKItemLOCTITE 564 THREAD SEALANTPack5Note: Item number to IDH number cross-reference index available on page 45.LOCTITE 565 THREAD SEALANTHIGH PERFORMANCEA general-purpose instant sealant for metal,tapered and straight/tapered fittings. Curesrapidly to withstand 10,000 psi. Preventsgalling and protects mated threaded areasfrom rust and corrosion. Controlled strengthfor ease of disassembly.Typical Use: General purpose, metal fittingsItem5653156541Container Size50 ml tube250 ml tubePack1010

LOCTITE 567 THREAD SEALANTHIGH TEMPERATURELocks and seals tapered pipe threads andfittings. Withstands temperature to 400 F withexcellent solvent resistance. Cures rapidly towithstand 10,000 psi.Typical Use: Stainless steel, aluminumfittingsItem56765Container Size250 ml tubePack10LOCTITE 572 THREAD SEALANTCOARSE THREADSMedium-strength, general-purpose sealant.Slow curing to allow adjustment afterapplication.Typical Use: General purpose, Coarsethreads.Item21454Container Size50 ml tubePack12LOCTITE 577 THREAD SEALANTCOARSE THREADSMedium-strength, general-purpose sealant.For straight/straight and taper/straightthreads.Typical Use: General purpose, Coarsethreads.ItemContainer Size206874950 ml tube(formerly 21456)2068748250 ml tube(formerly 21457)Pack1210LOCTITE 592 THREAD SEALANTCONTROLLED STRENGTH59231Container Size50 ml tubeNon-hardening, solvent based, with theadded lubricity of PTFE for metal pipes. Won’tshred like tape and allows easy disassembly.Typical Use: General purpose, Threadsealant.ItemContainer Size152751416 oz. canPack12LOCTITE 5452 THREAD SEALANTFAST CURE HYDRAULIC/PNEUMATIC FITTINGSContains no fillers or particles to contaminate.Typical Use: General purpose, Pneumatichydraulic sealant, no fillers.Item12657691265770Container SizePack50 ml tube250 ml tube1010LOCTITE HEAD BOLT & WATERJACKET SEALANTSingle-component anaerobic hybrid thatlubricates fasteners during assembly andseals gaps between threads. Eliminatescorrosion.Typical Us

3 Note: Item number to IDH number cross-reference index available on page 45. LOCTITE 222MS THREADLOCKER LOW STRENGTH Ideal for fastener diameters of ¼" (6 mm) and smaller, long engagement length fasteners, and components requiring occasional adjustment. Apply to threaded parts before assembly. Controlled lubricity for accurate clamp loads. Parts can be disassembled with