Transcription
Installation and operating instructionsfor the CADDY WOOD FURNACE(PF01015 model)Certified according to CSA B415.1-10, CSA B366.1, UL391,CSA C22.2 NO.236, UL 1995, CAN/CSA B140.4 AND UL 727FURNACE MODELS INCLUDED IN THIS MANUALWOODADD-ONWOODONLYCOMBINATION15kW /18kW / 20 kWAND OILRead these instructions carefully before installingand operating your furnace.CONGRATULATIONS!You have purchased one of the finest wood or combination furnacesavailable on the market. We are confident that your furnace will provideyears of comfort and safe operation.Please keep this document!Verified and tested for Canada andthe United States by an accreditedlaboratory.Eco-energy at the hearthof your homePrinted in CanadaThis manual is available for free download on themanufacturer’s web site. It is a copyrighted document. Re-saleis strictly prohibited. The manufacturer may update this manualfrom time to time and cannot be responsible for problems,injuries, or damages arising out of the use of informationcontained in any manual obtained from unauthorized sources.PSG250, de Copenhague,St-Augustin-de-Desmaures (Quebec)CANADA G3A 2H345831A29-04-2016
TABLE OF CONTENT1.2.3.4.5.6.7.8.INTRODUCTION . 5(1)APPLIANCE PERFORMANCE . 6GENERAL FEATURES . 7SPECIFICATIONS . 8CADDY FURNACE TECHNICAL DATA . 9FURNACE DIMENSIONS . 9CHIMNEY AND DRAFT . 11SAFETY RULES . 118.1.GENERAL REQUIREMENTS . 118.2.ODOUR FROM THE PAINT . 118.3.ASH DISPOSAL. 118.4.CREOSOTE BUILD-UP AND REMOVAL. 118.5.SMOKE DETECTOR . 128.6.DOOR GLASS . 128.6.1.GLASS SPECIFICATIONS . 128.7.ASH DRAWER. 128.8.ASH GRATE . 12CADDY ADD-ON (SERIAL INSTALLATION) PF01015. 139.SAFETY PRECAUTION . 1410. INTRODUCTION . 1410.1.BLOWER OF THE EXISTING FURNACE . 1411. APPLIANCE INSTALLATION . 1411.1.MATCHING THE TRANSFER DUCT BETWEEN THE TWO HEAT GENERATORS . 1411.2.PARALLEL INSTALLATION . 1811.3.MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS AND FLOOR PROTECTION . 1811.3.1. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS . 1911.3.2. MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR AIR RETURN DUCT . 1911.3.3. MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR HOT AIR PLENUM . 1911.3.4. FLOOR PROTECTION . 1911.4.INSTALLING THE CONNECTING DUCT FROM THE EXISTING FURNACE . 2011.5.PIPE CONNECTOR AND DAMPER . 2011.6.ELECTRICAL CONNECTIONS . 2111.7.SERVOMOTOR INSTALLATION. 2111.8.THERMOSTAT INSTALLATION . 2111.9.OPERATING INSTRUCTIONS . 2112. ELECTRICAL DIAGRAM FOR SERIAL FURNACE (VIA CONTROL) . 2213. ELECTRICAL DIAGRAM FOR SERIAL FURNACE (VIA MOTOR) . 24CADDY WOOD ONLY FURNACE OR COMBINED WOOD / ELECTRIC OR PARALLEL ADD-ON PF01015 . 2614. INSTALLATION INSTRUCTIONS . 2714.1.BLOWER INSTALLATION . 2714.2.LINK BOARD INSTALLATION AND CONNECTION . 2714.3.TOUCHSCREEN INSTALLATION AND CONNECTION . 3114.4.HOT AIR PLENUM TEMPERATURE PROBE INSTALLATION AND CONNECTION (RTD) . 3214.5.SERVOMOTOR INSTALLATION AND CONNECTION. 3314.6.UNIT LOCATION . 3414.7.MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS AND FLOOR PROTECTION . 3414.7.1. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS . 3514.7.2. MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR AIR RETURN DUCT . 3514.7.3. MINIMUM CLEARANCES TO COMBUSTIBLES MATERIALS FOR HOT AIR PLENUM . 3514.7.4. FLOOR PROTECTION . 3614.8.FLUE AND BAROMETRIC DRAFT CONTROL CONNECTION . 3714.9.ELECTRICAL CONNECTIONS . 3814.10. DAMPER . 3814.11. COMBUSTION AIR AND FRESH AIR INTAKE ADAPTER INSTALLATION (OPTIONAL) . 3814.12. HOT AIR PLENUM . 3914.13. PARALLEL INSTALLATION . 4014.14. ELECTRICAL ELEMENT INSTALLATION (OPTIONAL). 4214.14.1. INTRODUCTION . 4214.14.2. CONNECTING THE ELECTRICAL ELEMENT . 4315. THERMOSTAT INSTALLATION . 4415.1.WOOD FURNACE ONLY. 442
15.1.1. COMBINATION WOOD-ELECTRIC OR WOOD-OIL FURNACE . 4415.2.INSTALLATION OF AN AIR CONDITIONING UNIT . 4515.3.HEATPUMP INSTALLATION. 4516. CONFIGURATION AND OPERATING INSTRUCTIONS . 4616.1.CONTROLS SYSTEM . 4616.2.SYSTEM CONFIGURATION . 4616.3.TOUCH SCREEN . 4616.3.1. ICONS DESCRIPTION . 4716.3.2. LANGUAGE SELECTION AND TEMPERATURE UNIT. 4716.4.ADDING AUXILIARY HEATING SOURCE AND SELECTION OF OPTIONS . 4716.4.1. TRANSITION TO AN AUXILIARY HEAT SOURCE . 4816.4.2. TRANSITION SETTINGS . 4816.4.3. AUXILIARY HEAT SOURCE PRIORITIZATION . 4816.4.4. EXTERNAL TEMPERATURE PROBE . 4916.5.DISTRIBUTION BLOWER SPEED CONFIGURATION . 4916.5.1. DISTRIBUTION FAN SPEEDS . 4916.6.SYSTEM BALANCING . 5016.7.OPERATING INSTRUCTIONS . 5016.7.1. HEAT MODE . 5016.7.2. COOL MODE . 5016.7.3. CIRC MODE (AIR CIRCULATION) . 5016.8.WOOD HEATING . 5116.8.1. LIGHTING . 5116.8.2. PREHEATING . 5116.8.3. HEATING . 5116.8.4. EARLY SIGNS OF AN OVERFIRED FURNACE: . 5116.8.5. WOOD AS HEATING FUEL . 5216.8.6. PROLONGED POWER FAILURE. 5216.8.7. CHIMNEY FIRES . 5216.8.8. LOCAL FIRE DEPARTMENT. 5217. MAINTENANCE . 5317.1.MAINTENANCE OF THE EXCHANGERS . 5317.2.CHIMNEY MAINTENANCE . 5417.3.SMOKE PIPE INSPECTION . 5417.4.BLOWER MOTOR MAINTENANCE . 5417.5.FILTERS . 5417.5.1. AIR FILTER DIMENSIONS . 5417.6.DOOR GASKET MAINTENANCE . 5417.6.1. DOOR ADJUSTMENT PROCEDURE . 5418. REPLACEMENT PARTS . 5518.1.DOOR GLASS . 5518.2.GASKET . 5519. TROUBLESHOOTING . 5519.1.VALIDATING STATUS . 5619.1.1. DISTRIBUTION BLOWER . 5619.1.2. AIR DAMPER. 5619.1.3. TEMPERATURE PROBE (RTD) . 5619.2.MAIN ERROR CODES, POSSIBLE CAUSES AND SOLUTIONS . 5719.2.1. UNIT OVERHEAT . 5719.2.2. NO HEAT . 5819.2.3. COMMUNICATION ERROR . 5819.2.4. SMOKE SMELL . 5819.2.5. THE LCD TOUCH SCREEN DOES NOT LIGHTUP. . 5919.2.6. AUXILIARY OVERRIDE . 5920. GENERAL ELECTRICAL DIAGRAM . 6021. ELECTRICAL DIAGRAM FOR PARALLEL FURNACE . 6122. ELECTRICAL DIAGRAM FOR ELECTRIC UNIT . 62WOOD/OIL COMBINATION FURNACE . 6323. GENERAL NOTES . 6524. DRAFT AND CHIMNEY . 6525. OIL TANK AND PIPING . 6526. BURNER PUMP. 6627. APPLIANCE INSTALLATION . 663
27.1. UNIT LOCATION . 6627.2. PARALLEL INSTALLATION . 6627.3. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS . 6727.4. FLOOR PROTECTION . 6827.5. HOT AIR PLENUM . 6827.6. CONNECTING PIPE AND MANUAL DAMPER . 6827.7. DIFFERENT INSTALLATION . 6927.8. COMBUSTION AIR. 7027.9. ELECTRICAL WIRING . 7027.10.THERMOSTAT . 7028. OPERATION INSTRUCTION . 7028.1. FAN SPEED CONTROL . 7028.2. COMBUSTION SAFETY CONTROL . 7028.3. PRE-PURGE . 7028.4. SAFE OPERATION . 7028.5. TEMPORARY DISENGAGEMENT OF THE BURNER . 7028.6. COMBUSTION ADJUSTMENT AND VERIFICATION . 7128.6.1. COMBUSTION VERIFICATION PROCEDURE: . 7128.6.2. ELECTRODES SETTING . 7228.7. APPLIANCE START-UP . 7328.8. PROLONGED CLOSING . 7329. TECHNICAL DATA. 7329.1. UH –CADDY . 7330. MAINTENANCE . 7430.1. MAINTENANCE . 7430.2. SERVICE . 7430.3. FILTERS . 7431. ELECTRICAL DIAGRAM BECKETT OIL UNIT . 7532. ELECTRICAL DIAGRAM RIELLO OIL UNIT . 7633. LINK BOARD OPTIONS CONNECTIONS . 7733.1. ELECTRICAL CONSUMPTION . 7733.2. OUTDOOR PROBE . 7733.3. 24V ADDITIONNAL EQUIPMENT . 7733.4. AIR CONDITIONNING DAMPER. 7833.5. HUMIDIFIER . 7833.6. HEAT PUMP . 7834. EXPLODED VIEW AND PART LIST . 79PSG LIMITED LIFETIME WARRANTY (REGULAR) . 92PSG LIMITED LIFETIME WARRANTY (PRIVILEGE) . 934
IMPORTANT NOTE:THE INSTALLATION OF THIS CENTRAL HEATING SYSTEM MUST BE PERFORMED BY AQUALIFIED TECHNICIAN. PSG RESERVES ITSELF THE RIGHT TO VOID ITS WARRANTYOR DENY TECHNICAL ADVICE IF THE FURNACE HAS NOT BEEN SOLD OR INSTALLED BYA PROFESSIONAL.REGISTER YOU WARRANTY ONLINETo receive full warranty coverage, you will need to show evidence of the dateyou purchased your furnace. Keep your sales invoice. We also recommendthat you register your warranty online y-registrationRegistering your warranty online will help us track rapidly the information weneed on your furnace.1. INTRODUCTIONTake note that this furnace operates like an EPA wood burning stove. This applies to the lighting, the ember bed, andthe minimum combustion air intake which was determined based on the use of good seasoned cordwood.The Caddy furnace was tested and approved according to the CSA B415.1-10 Standard.To optimize the efficiency of your furnace, here is some advice that you should follow when installing or operating yourCaddy. Respect the local codes (when in doubt, consult your local dealer); Make sure your furnace is installed according to the instructions on the certification label; All controls and adjustments must be performed by a qualified technician. The blower speed must conform tothe recommendations of local codes and should respect the stati
Installation and operating instructions for the CADDY WOOD FURNACE (PF01015 model) Certified according to CSA B415.1-10, CSA B366.1, UL391, CSA C22.2 NO.236, UL 1995, CAN/CSA B140.4 AND UL 727 FURNACE MODELS INCLUDED IN THIS MANUAL WOOD ADD-ON WOOD ONLY COMBINATION 15kW /18kW / 20 kW AND OIL Read these instructions carefully before installing
