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PILE DRIVING INSPECTION MANUALGEOTECHNICAL ENGINEERING MANUALGEM-26Revision #1AUGUST 2015

GEOTECHNICAL ENGINEERING MANUAL:PILE DRIVING INSPECTION MANUALGEM-26Revision #1STATE OF NEW YORKDEPARTMENT OF TRANSPORTATIONGEOTECHNICAL ENGINEERING BUREAUAUGUST 2015EB 15-025Page 1 of 62

TABLE OF CONTENTS1. INTRODUCTION.52. PILES .63. PILE TYPES .73.1 Cast-In-Place .73.2 H-Piles.83.3 Concrete Piles .83.3.1 Cylinder Piles .93.3.2 Precast Piles .103.3.3 Sheet Piles .103.4 Timer Piles .114. SPLICING PILES .134.1 Cast-In-Place .134.2 H-Piles.164.3 Precast Prestressed Concrete Piles .194.4 Timber Piles .205. TOE TREATMENTS .215.1 Cast-In-Place .215.2 Monotube Piles .225.3 H-Piles.225.4 Precast Prestressed Concrete Piles .235.5 Timber Piles .246. PILE COATING .256.1 Bitumen .256.2 Epoxy .256.3 Splicing with Coatings .257. PILE DRIVING HAMMERS .267.1 Air-Steam Hammer .267.2 Diesel Hammer .287.3 Hydraulic Hammer .307.4 Vibratory Hammer .317.5 Capblocks.318. PILE DRIVING LEADS .338.1 Types of Leads .338.2 Types of Fixity .338.3 Free Hammer.35EB 15-025Page 2 of 62

9. METHODS OF STARTING PILES .369.1 Spudding .369.2 Augering.369.3 Jetting .3810. PILE TESTING .4010.1 Dynamic Pile Testing .4010.2 Static Load Tests .4011. SAFETY .4211.1 Contractor Compliance .4311.2 Personal Safety.4312. PILE INSPECTION .4512.1 Before Leaving the Office .4512.2 Piles Arrive .4612.3 Hammer Arrives.4712.4 Pre-Driving .4712.5 Driving .4812.6 Post-Driving .5113. COMMUNICATION AND FORMS .5213.1 Communication .5213.2 Forms and Paperwork .5213.2.1 BD-138 .5213.2.2 BD-190 .5513.2.3 Material Certifications .5713.2.4 MURK 8.5713.2.5 MURK 8-1 .5913.2.6 Pile Layout and Number Scheme .6113.2.7 Summary Tables on the Piles .61REFERENCES .62APPENDIX .A. Saximeter Manual . A-1A1.0 Introduction . A-1A2.0 Operation . A-1A2.1 Power . A-2A2.2 Start-Up Procedure . A-2A2.3 Microphone . A-4A2.4 Sensitivity Adjustment (GAIN) . A-4A2.5 Speed Adjustment (SPEED) . A-5A2.6 Manual Trigger, PAUSE (MAN) . A-5A2.7 LCD Display (TIME, PEN, PI) . A-5A2.8 Warning Signals . A-6A2.9 Averaging (AVG). A-6A2.10 Consistent Hammer Operation . A-7EB 15-025Page 3 of 62

A2.11 Review (REVIEW) . A-7A2.12 Send (SEND). A-8A2.13 Clear (CLEAR) . A-9A2.14 New Pile . A-9A3.0 Additional Considerations for Open-Ended Diesel. A-9A3.1 Battered Pile Driving. A-9A3.2 Accuracy. A-12A3.3 The Last Blow Count . A-12A4.0 Normal Operation . A-12A5.0 Maintenance . A-12A6.0 Warranty. A-13B. Saxprint Manual .B-1B1.0 Introduction .B-2B2.0 Data Editor .B-3B2.1 File .B-4B2.2 Pile Name .B-5B2.3 Data .B-5B2.4 Update Increment Depth.B-6B2.5 Quit .B-6B3.0 Data Link .B-6B4.0 Set-Up.B-8B5.0 Final Notes .B-8C. Pile Driving Inspection Forms (US Customary Units).C-1BD-138 Pile and Driving Equipment Data .C-1BD-138 Pile and Driving Equipment Data (Reverse Side).C-2MURK 8 Pile Driving Record .C-3MURK 8-1 Pile Driving Record Summary.C-4D. Pile Driving Inspection Forms (International System of Units). D-1BD-138 Pile and Driving Equipment Data . D-1BD-138 Pile and Driving Equipment Data (Reverse Side). D-2MURK 8 Pile Driving Record . D-3MURK 8-1 Pile Driving Record Summary. D-4E. Supplemental Pile Driving Inspection Form . E-1BD-190 Welding Procedure Specification . E-1EB 15-025Page 4 of 62

1. INTRODUCTIONPiles are used to transfer loads to a deeper bearing strata, support structures on soil too weak forspread footings and/or protect against scour. Pile driving is unique in the construction industry,in that the machinery used to install the product is a vital part of inspecting and verifying theinstallation.Piles are the starting point for the structure construction and provide the support. Therefore, pilesthat ar

eb 15-025 page 1 of 62 geotechnical engineering manual: pile driving inspection manual gem-26 revision #1 state of new york department of transportation