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2 - 6-way Connector Familyfor GT 280 Terminal SystemSEALEDAssembly / DisassemblyDDownloaded from Arrow.com.REV 06, May 2013153266831532669415326988
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)TABLE OF CONTENTSPageExploded view . . 3List of components . . 4, 5View of versions . . 6, 7FEMALE SEQUENCE . 8Pre-assembly: . . 8Step F-1:inserting Seal. . 8Step F-2:inserting PLR. . 9Step F-3:inserting CPA . . 10Assembly: . 11Step F-4:inserting GT 280 Female Terminals . 11Step F-5:inserting TPA . 12Step F-6:pushing PLR. . 13Step F-7:electrical test. 14MALE SEQUENCE. 15Pre-assembly: . 15Step M-1:inserting PLR. 15Assembly: . . 16Step M-2:inserting GT 280 Male TerminalsStep M-3:inserting TPA . 17Step M-4:pushing PLR. . 18Step M-5:electrical test. 19CONNECTING SEQUENCE:. . 20Step C-1:connecting ConnectorsStep C-2:locking CPADisassembly sequenceTable of tools. 16. 20. . 21. 22. 31Revisions . 32The information contained in these assembly instructions is subject to alteration without prior notice and does not represent anyobligation on the part of DELPHI. All information is correct at the time of releasing. Reprinting or translation is not permittedwithout written permission from DELPHI. Copyright 2013 DELPHI. All rights reserved.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-153269882/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)EXPLODED VIEWTPAPART-NO. see page 4GT 280 Female TerminalsCPAPART-NO. 15317832Receptacle Housing 2-wayPART-NO. see page 4SealPART-NO. see page 4PLRPART-NO. see page 4PLRPART-NO. see page 4Tab Housing2-wayPART-NO. see page 4GT 280 Male TerminalsTPAPART-NO. see page 4delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-153269883/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)LIST OF COMPONENTSComponent(single parts)CustomerPART NO.Receptacle Housing 2-wayTab Housing acle Housing 3-wayTab Housing 1531783215436197-111212Receptacle Housing 4-wayTab Housing 1531783215430898-111212Receptacle Housing 5-wayTab Housing 1531783215430895-111212Receptacle Housing 6-wayTab Housing 1531783215436198-111212Component(pre-assembled parts)Receptacle Hsg 2-way Seal PLR CPAReceptacle Hsg 3-way Seal PLR CPAReceptacle Hsg 4-way Seal PLR CPAReceptacle Hsg 5-way Seal PLR CPAReceptacle Hsg 6-way Seal PLR CPATab Hsg 2-way PLRTab Hsg 3-way PLRTab Hsg 4-way PLRTab Hsg 5-way PLRTab Hsg 6-way stomerPART NO.-Plug Seal (optional)15305170-amount1111111111-* - These Part-No.'s are for referencedelphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-153269884/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)LIST OF COMPONENTSComponent(single parts)CustomerPART NO.Receptacle Housing 2-wayTab Housing 63101532668015430899-amount11122Receptacle Housing 3-wayTab Housing 36197-11122Receptacle Housing 4-wayTab Housing 30898-11122Receptacle Housing 5-wayTab Housing 30895-11122Receptacle Housing 6-wayTab Housing 36198-11122Component(pre-assembled parts)Receptacle Hsg 2-way Seal PLRReceptacle Hsg 3-way Seal PLRReceptacle Hsg 4-way Seal PLRReceptacle Hsg 5-way Seal PLRReceptacle Hsg 6-way Seal PLRTab Hsg 2-way PLRTab Hsg 3-way PLRTab Hsg 4-way PLRTab Hsg 5-way PLRTab Hsg 6-way stomerPART NO.-Plug Seal (optional)15305170-amount1111111111-* - These Part-No.'s are for referencedelphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-153269885/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)VIEW OF VERSIONSdelphi.com/connectorsDownloaded from Arrow.com.Male 2-wayPN 15326678Female 2-wayPN 15326677Male 3-wayPN 15326623Female 3-wayPN 15326615Male 4-wayPN 15326633Female 4-wayPN 15326632Male 5-wayPN 15326647Female 5-wayPN 15326643Male 6-wayPN 15326640Female 6-wayPN 15326636REV 06 – May 15, 2013ADI-15326683-15326694-153269886/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)VIEW OF VERSIONSdelphi.com/connectorsDownloaded from Arrow.com.Male 2-wayPN 15326678Female 2-wayPN 15326679Male 3-wayPN 15326623Female 3-wayPN 15326614Male 4-wayPN 15326633Female 4-wayPN 15326631Male 5-wayPN 15326647Female 5-wayPN 15326642Male 6-wayPN 15326640Female 6-wayPN 15326635REV 06 – May 15, 2013ADI-15326683-15326694-153269887/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)PRE-ASSEMBLYRECEPTACLE HOUSING 2-WAYINSERTING SEALStep F-1:Insert Seal into the Receptacle Housing 2-waySeal is pushedup to resistanceStep F-1 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-153269888/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)RECEPTACLE HOUSING 2-WAYINSERTING PLRStep F-2:Insert PLR until it is correctly closed in pre-position-windows.PLR is lockedin pre-position-windowsStep F-2 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-153269889/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)RECEPTACLE HOUSING 2-WAYINSERTING CPAStep F-3:Insert CPA until it is locked in pre-assembled positionCPA is lockedin pre-positionStep F-3 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698810/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)ASSEMBLYRECEPTACLE HOUSING 2-WAYINSERTING GT 280Optional Plug SealDPN 15305170Step F-4:Insert GT 280 Female Terminals (or Plug Seal) into Receptacle Housing2-way according to insertion plan. Proper orientation of Terminalrequired.Terminal is fully engaged underthe flex locking armOptional Plug Seal inserted0Ø M 6.35 /- 0.15 mmØ P 3.1 /- 0.15 mm(see Drawing No. 12124630)Step F-4 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698811/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)RECEPTACLE HOUSING 2-WAYINSERTING TPAATTENTION!The TPA is only an option.It must be ordered separately.Step F-5:Insert TPA onto Receptacle Housing 2-way until it is correctly locked.correctly lockedone of two TPA locksStep F-5 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698812/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)RECEPTACLE HOUSING 2-WAYPUSHING PLRStep F-6:Using assembly tool PART-NO. 10764100, push at first left (arrow 1), andthen the right side (arrow 2) of the PLR until it is locked in end position.Locks are closedin end-position-windowsTerminal locking arm islocked through PLR in endpositionStep F-6 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698813/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)RECEPTACLE HOUSING 2-WAYELECTRICAL TESTStep F-7delphi.com/connectorsDownloaded from Arrow.com.Perform electrical test. Check assembly and dimensional correctness.REV 06 – May 15, 2013ADI-15326683-15326694-1532698814/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)PRE-ASSEMBLYTAB HOUSING 2-WAYINSERTING PLRStep M-1:Insert PLR until it is correctly closed in pre-position-windows.PLR is lockedin pre-position-windowsStep M-1 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698815/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)ASSEMBLYTAB HOUSING 2-WAYINSERTING GT 280Optional Plug SealDPN 15305170Step M-2:Insert GT 280 Male Terminals (or Plug Seal) into Tab Housing2-way according to insertion plan. Proper orientation of Terminalrequired.Terminal is fully engaged underthe flex locking armOptional Plug Seal inserted0Ø M 6.35 /- 0.15 mmØ P 3.1 /- 0.15 mm(see Drawing No. 12124630)Step M-2 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698816/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)TAB HOUSING 2-WAYINSERTING TPAATTENTION!The TPA is only an option.It must be ordered separately.Step M-3:Insert TPA onto Tab Housing 2-way until it is correctly locked.correctly lockedone of two TPA locksStep M-3 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698817/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)TAB HOUSING 2-WAYPUSHING PLR! PAY ATTENTIONFOR THE TERMINALS !Step M-4:Using assembly tool PART-NO. 10764100, push at first left (arrow 1), andthen the right side (arrow 2) of the PLR until it is locked in end position.PLR is lockedin end-position-windowsTerminal locking arm islocked through PLRin end positionStep M-4 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698818/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)TAB HOUSING 2-WAYELECTRICAL TESTStep M-5delphi.com/connectorsDownloaded from Arrow.com.Perform electrical test. Check assembly and dimensional correctness.REV 06 – May 15, 2013ADI-15326683-15326694-1532698819/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)CONNECTINGCONNECTORSCONNECTING CONNECTORSStep C-1:Connect Tab Housing 2-way with Receptacle Housing 2-way.Tab Housingcorrectly closedlockStep C-1 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698820/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)CONNECTORSLOCKING CPAConnector lock armCPAStep C-2:Push the CPA to the end position to secure the connectors lock arm.Locking arm iscorrectly securedCPA is pushed up toresistance (it hits theConnector lock arm)Step C-2 completed.THE END OF ASSEMBLY / CONNECTING SEQUNCEdelphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698821/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698822/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)DISCONNECTINGCONNECTORSUNLOCKING CPAStep D-1:Move the CPA to its pre-assembled position using removal tool 10804886.Step D-1 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698823/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)CONNECTORSDISCONNECTING CONNECTORSConnector lock armStep D-2:Push (arrow 1) lock arm and still pushing disconnect (arrow 2) Male andFemale Connector.Step D-2 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698824/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)MALE DISASSEMBLYTAB HOUSING 2-WAYREMOVING PLRStep D-3:Remove the PLR completely using removal tool 10803527.Step D-3 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698825/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)TAB HOUSING 2-WAYREMOVING TPAone of two TPA locksStep D-4:Unlock (arrow 1) and remove (arrow 2) TPA completely using removaltool 10804886.Step D-4 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698826/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)TAB HOUSING 2-WAYREMOVING GT 280removal toolStep D-5:terminal flex locking armLocate locking arm at the front of the cavity. Insert (operation 1) the tool NO.10714738 straight into the channel of cavity, deflect the locking arm to unseatthe Terminal and gently pull on the cable to remove (operation 2) GT 280Male Terminal from the Tab Housing 2-way.Step D-5 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698827/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)FEMALE DISASSEMBLYRECEPTACLE HOUSING 2-WAYREMOVING PLRStep D-6:Remove the PLR completely using removal tool 10803527.Step D-6 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698828/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)RECEPTACLE HOUSING 2-WAYREMOVING TPAone of two TPA locksStep D-7:Unlock (arrow 1) and remove (arrow 2) TPA completely using removal tool10804886.Step D-7 completed.delphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698829/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)RECEPTACLE HOUSING 2-WAYREMOVING GT 280removal toolStep D-8:terminal flex locking armLocate locking arm at the front of the cavity. Insert (operation 1) the tool NO.10714738 straight into the channel of cavity, deflect the locking arm to unseatthe Terminal and gently pull on the cable to remove (operation 2) GT 280Female Terminal from the Receptacle Housing 2-way.Step D-8 completed.THE END OF ASSEMBLY / DISASSEMBLY INSTRUCTIONSdelphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698830/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)TABLE OF TOOLSEXAMPLES OF ASSEMBLY TOOLSExample assembly tool for PLR preassembly in 2-way Female ConnectorGT 150 (sealed)HandPressExample assembly tool with insertedPLR for PLR pre-assembly in 2-wayMale Connector GT 150 (sealed)HELP TOOLS214ItemFunction1Assembly tool for PLR107641002Removal tool for GT 280 Male and Female Terminals107147383Removal tool for PLR removal108035274Removal tool for CPA and TPA removal108048865Alternative removal tool for GT 280 Male and Female Terminals12094429delphi.com/connectorsDownloaded from Arrow.com.3Tool PN.REV 06 – May 15, 2013ADI-15326683-15326694-1532698831/32
Assembly Manuals2 - 6 way Connector Family for GT 280 Terminal System (sealed)REVISIONSRevisionChange descriptionDateREV 01Initial releaseFeb 3, 2004REV 02Changed PLR assembly way (p. 11 and p. 16)Added new tool for PLR assembly PN 10764100 (p. 29)Mar 5, 2004REV 03New removal tools for PLR, TPA and CPA appliedSep 5, 2005REV 04Added Blank Seal assembly (page 9)Aug 25, 2008REV 05E-catalog version createdJan 20, 2012REV 06Added PNs for version without CPA .Added blind plug seal assembly.May 15 2013DEV: TCK KR PLdelphi.com/connectorsDownloaded from Arrow.com.REV 06 – May 15, 2013ADI-15326683-15326694-1532698832/32
2 - 6-way Connector Family for GT 280 Terminal System SEALED Assembly / Disassembly REV 06, May 201
