SLM Design-in Guide - Philips

Transcription

LED SystemsPointSLM and SLM VODLM FlexSLM Design-in GuideNew levels of brightnessand saturation in retailOctober 2021

Published versions22 October 20212

ContentsIntroduction to this guide . 5Product information documents . 5Safety warnings and installation instructions . 6Design-in phase . 6Manufacturing phase . 6Installation and service . 6Philips Design-in support . 6System disposal . 6Introduction to the SLM system . 7Application Information . 7Module types. 7Choosing the Correct Fortimo LED SLM module. 7CoB Types and Holders . 7Name of the CoB . 8Name of the Holder . 8Label/Marker of a CoB . 9Assembling your Fortimo LED SLM module . 9Holder types for Fortimo SLM. 10Holders for Fortimo SLM VO . 10Impact of Choice of Holder on Flux Output . 11Can the Fortimo LED SLM module be used in outdoor applications? .12Xitanium LED drivers for Fortimo LED SLM .12Optical Design-in . 13Light distribution .13Reflector design limits .13Ray sets.13Color consistency . 14Color targets. 14Spectral light distribution . 14Complementary partners for Secondary Optics . 14Starting characteristics. 14Mechanical Design-in . 15Fortimo LED SLM module dimensions. 15Recommended torque . 15Wires for SLM Poke-in versions . 15Using the CoB without a holder . 15Recommended soldering process . 16Thermal Design-in . 17Optimum performance . 17Test requirements . 17Critical measurement points . 17Tc-nominal and Tc-max . 18How to measure the critical temperature point Tc . 18Electrical and thermal analogy. 19Thermal model . 19Thermal design of a heat sink. 19Active and passive cooling . 20Active cooling. 20Passive cooling . 20Complementary thermal solution partners.21Electrical design-in and flexibility . 22Connection to the mains supply .22Double Isolated Drivers .223

Tune the luminaire’s flux (lm) and efficacy (lm/W) .22Effect of Choosing a different current value.22Set the output current via Rset .23Programming the output current.23Xitanium Indoor Spot and Downlight LED drivers .23Compatible Drivers with SLM .23Reliability . 24Lumen maintenance. 24Controllability . 25Dimming .25MasterConnect Systems (MC) .25Complementary partners . 26Compliance and Approval . 27Compliance and approbation . 27IP rating, humidity and condensation . 27Electrostatic discharge (ESD) . 27Switching cycles versus case temperature . 28Environmental compliance . 28Blue Light Hazard . 28CrispWhite Technology . 28Chemical Compatibility . 28Storage and Transport Conditions . 29Liability . 29Contact details . 30Disclaimer . 314

Introduction to this guideThank you for choosing the Philips Fortimo LED SLM. In thisguide you will find the information required to design thismodule into a luminaire.Extensions to the range will be included in future updates ofthis guide. We advise you to consult our website for the latestup-to-date information. For a full portfolio overview pleaseconsult the Commercial Leaflets, to be found in thedownload section on:www.philips.com/oemProduct information documentsFortimo LED SLM modules and holdersIn order to provide information in the best possible mentation is the following. Commercial leaflet:product family overview & system combinations.Datasheet:product specific specification.Design-In Guide:describes how to design-in the products into a system.These documents can be found in the download section onthe OEM website:www.philips.com/oemIf you need any further information or support, please,consult your local Philips office.Note that this triangle of information is also available for thedrivers separately.Download section of theOEM Website5

Safety warnings and installation instructions Use SELV drivers only !Avoid touching live parts !Do not use damaged LED modules !Avois touching the Light Emitting SurfaceDesign-in phase Do not apply mains power to the module (Philips Fortimo LED SLM CoB and holder) directly.Connect the modules and drivers before switching on mains.Provide adequate environmental protectionDue to the Tcase nominal temperature of the Fortimo LED SLM of 85 C, it is important to take into account themaximum touchable metal surface temperatures of the luminaire. With such a high Tc temperature the maximumtemperature for touch safety can easily be exceeded.Avoid contamination (direct or indirect) from any incompatible chemicals reacting with the silicone. A list ofincompatible chemicals is provided in the chapter for Compliance and Approval.The general IEC recommendations for luminaire design and legal safety regulations (ENEC, CE, ANSI, etc.) are alsoapplicable to Philips LED Linear systems. Luminaire manufacturers are advised to conform to the internationalstandards for luminaire design (Class I, IEC 60598-Luminaires).The luminaire must be constructed in such a way that the LED module cannot be touched by an end-user, both inoff state and when live.The LED module shall be powered by a LED controlgear IEC/EN 61347-2-13 certified.Avoid possibilities of water or dirt ingress: use appropriate IP-rating of luminaire with regard to specific conditions ofapplication.Manufacturing phase Do not use products in case the phosphor on the CoB is discolored/ scratched or if the holder is broken.Do not use damaged or defective LED modules, including damaged connectors or PCB.Do not drop the LED module or let any object fall onto the LED module because this may damage the PCB or LEDs.If the LED module has been dropped or an object has fallen onto the LED module, do not use it, even if there are novisible defects or signs of damage.Connect all electrical components first before switching on mains.Avoid contamination (direct or indirect) from any incompatible chemicals reacting with the silicone. A list ofincompatible chemicals is provided in the chapter for Compliance and Approval.Installation and service Do not service the luminaire when the mains voltage is connected; this includes connecting or disconnecting the LEDmodule cables.Do not use damaged products.Philips Design-in supportIs available; please contact your Philips sales representative.System disposalWe recommend to dispose the Philips LED SLM's in an appropriate way at the end of their (economic) lifetime. SLM's arein effect normal pieces of electronic equipment, containing components that are currently not considered to be harmfulto the environment. We therefore advise that these parts are disposed of as normal electronic waste, in accordance withthe local rules.6

Introduction to the SLM systemApplication InformationChip on Board (CoB) modulesThe Philips Fortimo LED Spotlight Module (SLM)is a high-performance, compact, and cost-effective series ofproducts for general and accent lighting.This product offers a long-lifetime and energy efficientlighting solution for retail, hospitality, and general downlighting applications. It is consistent with other Fortimofamilies of modules, delivering a high quality of light andpeace of mind.Module typesCoB holdersThe SLM module comprises of a range of CoB’s that can beused without a holder, or can be paired withthe followingholders: A standard holder with fitted pre tinned cables (with orwithout a sleeve) A poke-in holderAn overview is provided in the Commercial Leaflet in thedownload section on www.philips.com/oemThe user can choose to operate any of these modules atdifferent currents to obtain a requiredlumen output.With the Fortimo SLM, the user has the flexibility to chooseamongst a wide range of CoB’s and pair it with any of theavailable holders. Each CoB can be tuned as per need inorder to achieve a high lm/W ora high lm/ . This provides theuser with a full portfolio comprising a wide range of products.Note:The system warranty is valid only if the complete system (CoB driver) is used. The OEM is free to choose a holderprovided (a complete list can be found in the commercial leaflet or in the datasheet of the holders, both of which can befound at www.Philips.com/technology), or to use the CoB without a holder and soldering wires on to it.Choosing the Correct Fortimo LED SLM moduleThe Fortimo SLM module is offered in a wide range of options. Please refer to the appropriate datasheets for details abouteach module. This module can then be used at a number of different operating points to suit your needs.CoB Types and HoldersIn this design-in guide you will find all necessary guidelines to configure the Fortimo LED SLM moduleto exactly fit yourneeds.The range consists of a wide selection of of Chip-on-Board (CoB) products: Standard versions in various lumen packages andcolours; on the black body line. Premium White in various lumen packages and colours; below the black body line providing animproved whiteperception. SLM CrispWhite: An optimized spectrum for retail,providing intense whites and rich colours. SLM Food Warm White: A specific spectrum forenhancing the appearance of fresh food. SLM Food Premium Red: A specific spectrum forenhancing the appearance of fresh meat. The initial purpose of this product is for retail lighting applications, more specifically for e.g. food,furniture andleather. The product is not intended for use in other applications.7

Name of the CoBFortimo SLM Y 830 XX 1208 L15 2024 GNi ZZFortimo:SLM:Y:830:XX:1208:L15:2024:Gxi:ZZ:Our brand name for high quality, efficient, smart, future proof, and reliable LED lightingSpot Light ModuleC no special meaning (originally: CoB)VO Value Offer8 stands for a color rendering index 80 - 30 stands for a CCT of 3000 KSpectrumBlank StandardPW Premium WhitePC Premium ColorCW Crisp WhiteFPR Food Premium RedFWW Food Warm WhiteFLS Food Live SeafoodFIS Food Iced SeafoodFVF Food Vegetable and FruitCoB sizeDiameter of the Light Emitting Surface (LES), in this case 15mmHolder dimensions, can be matched with the naming of holder Xx Generation numberi Additional mark, indication for CoB shape or performance indicatorBlank rectangular dimensions (footprint)N square dimensions (footprint) version optimized for narrow beamHE CRI90 with high EfficacyName of the HolderFORTIMO SLM H YY 2024 Lxxx G1Fortimo:H:YY:2024:Lxxx:G:8Our brand name for high quality, efficient, smart, future proof, and reliable LED lightingHolderHolder versionBlank standard versionDL Down Light versionPI Poke-In versionZP Zhaga Poke-in versionDimensions of the CoB-cavity in the holder, to be matched with the dimensions of the CoBFor Holders with wire: xxx mm wire lengthGeneration

Label/Marker of a CoBOn ordering a Fortimo SLM CoB, the customer will receive a box stating the CoB type. Apart from this, each CoB has aprinted label on it describing the color and CoB type to enable easy identification. There are two types of markers, onethat was on CoB’s until Fortimo SLM G6 and another from CoB’s of G7 and further. The following is a description of theidentification on the CoB:Marker until Fortimo SLM G6 - YYZZ X 12xxYY(CTT)ZZ(CRI)CRI/10CCT/1007 CRI 708 CRI 809 CRI 9022 2200K25 2500K27 2700K30 3000K35 3500K40 4000K50 5000K65 6500KX(Spectrum)12xx(CoB type)Blank StandardP Premium WhiteL Premium ColorC Crisp WhiteR Food Premium Red (Meat)F Food Warm White Marker for Fortimo SLM C830 PW 1211 L19 2828 G6Marker for Fortimo SLM C830 PW 1204 L09 1619 G7Marker until Fortimo SLM G7 - ABBC12xxDEFA(CRI)BB(CCT)CRI/10CCT/1007 CRI 708 CRI 809 CRI 9022 2200K25 2500K27 2700K30 3000K35 3500K40 4000K50 5000K65 6500KC(Spectrum)12xx(CoB type)D(Family)E(PortfolioF(generation)Blank StandardP Premium WhiteL Premium ColorC Crisp WhiteR Food Premium Red (Meat)W Food Warm White (Food)F Food Live Seafood/Iced SeafoodV Food Vegetable and Fruit12011202120312041205120612081210121112121216F FortimoN Fortimo New FormfactorV Fortimo VOSpace/Blank StandardH High Density (HD)X High Efficacy CRI 901234567 .Assembling your Fortimo LED SLM moduleThe Fortimo SLM module is delivered to you as acombination of the CoB and holder. To assemble the two,please ensure that the and – sign on the CoB are alignedwith that on the holder. The CoB must beclicked into the slotby pushing back onto the spring.The pictures on the nextpage explains this process step by step.9

Step 1: Align the and –of the CoB and holderStep 2: Place the CoBagainst the spring at anangleStep 3: Compress thespring with the CoBStep 4: Click the CoBdown into the holderNote:For the poke-in (PI) holder for L19, a provision is made toincorporate CoBs of various thickness. Two stainless steelclamps are integrated within the holder and are activated byscrewing down into the heat sink. Depending on the type ofCoB, there may be no contact with the heat sink onceinserted into the holder. When clamps are screwed down,the CoBwill have a good thermal down force. It is a metal,mechanically closed, system so there will be no plasticcreepage.Each CoB can be paired with any of our available holders (standard: with fitted pre-tinned cables, downlight: with fittedpre tinned cables witha sleeve and poke in) to give full flexibility and freedom to the customer.The pre-tinned cables come in a length of 60 cm.The OEM can cut this to the length required. However, in the case ofdownlight versions where thecables are in a sleeve, this is not advised.Note:It is advised to avoid sharp corners in your luminaire where the wires need to pass. This is done to avoid damage to theinsulation of wires. On top of this broad range in standard settings and building blocks, the Fortimo LED SLM portfolioprovides the luminaire manufacturer with a high level of flexibility to obtain a specific luminaire performance, while usingthe same components. In combination with our Xitanium LED drivers, the user has the possibility to drive their module atdifferent currents in order to achieve a high lm/W or a high lm/ at different lumen outputs.Holder types for Fortimo SLMThe Fortimo SLM system can be supplied with a selection of CoBs and holders. In this section, we describe the differencesin the holder types:1.Holder with Pre-tinned CablesEach CoB can be bought in combination with this holder. The length of the cable is by default 600mm, butthe customer can cut it to the appropriate length if needed. There is a version with 280mm available as well.2.Holder with Tin-dipped Cables, with a sleeve (60 cm)These holders are available if the Fortimo SLM module must be used in a downlight application. It is notadvised to cut the length of this cable. Availble in two length: 280mm and 600mm.3.Poke-in holderThe absence of cables on the holder, allows for late stage configuration. Please note that this holder has adifferent height than the other two versions. Details of the dimensions are provided in the datasheetsavailable atwww.philips.com/oem4.Zhaga Poke-in holderThis holder comes without cables to allow the customer flexibility in production flow, like the poke-inholder. Otherwise, this holder is the same as the standard holder in dimensions and properties.Holders for Fortimo SLM VOSignify will release holders for SLM VO begin of 2020. Holders are already available at third parties.10

Some features vary between the holders. The table below shows a summary of differences.Standard/downlight versionPoke-in versionZhaga Poke-in versionFitted with pre tinned cables (with/without asleeve)No cables attachedNo cables attachedCoB clicked in by pushing against the springCoB clicked in by pushing againstthe spring for the holders catering to LES 9 –15.The holder for LES 19 has a differentmechanism. Two metal springs are provided.The holder can be pressed against the CoB toclick it in.CoB clicked in by pushing against the springENEC certifiedNot ENEC certifiedENEC certifiedZhaga compatibleNot Zhaga compatible except for theposition of the screw holes.Zhaga compatibleHeight is higher than the poke-in versionLower (dimensions available in datasheets)Height same as the standard version3 screw holes available, along with 2 Zhagacompatible screw holesOnly the Zhaga screw holes are availableScrew holes same as the standard versionDaisy chaining allowed for a voltage 150 VDaisy chaining not allowedDaisy chaining allowed for a voltage 200 VProvision to feed through a thermo couplewire to use

In this design-in guide you will find all necessary guidelines to configure the Fortimo LED SLM m