ENGINE PARTS BOOK

Transcription

ENGINE PARTS BOOK3-YEAR LIMITED WARRANTYU.S.A and Canada only.SuperTigre warrants this product to be free from defects in material and workmanship for a period of three (3) years from the date ofpurchase. During that time, we will repair or replace, at our option, any product that does not meet these standards. You will be requiredto provide proof of purchase date (receipt or invoice).If, during the three year warranty period, your SuperTigre product shows defects caused by abuse, misuse, or accident, it will berepaired or replaced, at our option, at a service charge not greater than 50% of the current retail list price. Be sure to include yourdaytime telephone number in case we need to contact you about your repair.Under no circumstances will the purchaser be entitled to consequential or incidental damages. This warranty gives you specific legalrights, and you may also have other rights, which vary from state to state. If you attempt to disassemble or repair this unit yourself, itmay void the warranty.For service on your SuperTigre product, either in or out of warranty, send if post paid and insured to:Hobby Services3002 N. Apollo Dr., Suite 1Champaign, IL 61822Phone: (217) 398-0007e-mail: www.hobbyservices.com9:00 A.M. to 5:00 P.M. Central timeMonday through Friday

Engine Exploded View – G34DimensionsCarburetor Exploded View2

Engine Parts List – 6272829Part er HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetorHigh Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Set Screw SetExhaust StackSilent Muffler/StackMuffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingExhaust Stack Gasket (5)Carburetor Parts leCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarb RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring3

Engine Exploded View – GS40DimensionsCarburetor Exploded View4

Engine Parts List – 25*26272829Part onCylinder HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetorHigh Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerEconomy MufflerMuffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingExhaust Stack Gasket (5)*Not ShownCarburetor Parts 21222023104225923422217277922170814DescriptionHigh Speed NeedleCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarburetor RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring5

Engine Exploded View – GS45DimensionsCarburetor Exploded View6

Engine Parts List – GS45 627Part 72221028622243220DescriptionCylinder HeadABC Cylinder & Piston AssemblyWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetorHigh Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerMuffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingExhaust Stack Gasket (5)Carburetor Parts 21222023104225923422217277922170814DescriptionHigh Speed NeedleCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel GuideThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarburetor RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring7

Engine Exploded View – G51DimensionsCarburetor Exploded View8

Engine Parts List – 26272829not shownnot 2226035422020561DescriptionCylinder HeadCylinder Liner–G51 R/CCylinder Liner–G51 C/LPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetor–G51 R/CHigh Speed Needle–G51 R/CCarburetor Body O-ring–G51 R/CCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerMuffler Screw SetCarburetor Retainer NutFuel Nipple/PressureExhaust Stack Gasket (5)Needle–G51 C/LCarburetor Body O-ring–G51 C/LG51 R/C & C/L Carburetor Parts 21222023104225923422217277922170814DescriptionHigh Speed NeedleCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarburetor RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw SpringG51 C/L Carburetor PartsView#not shownnot shownnot shownnot shownnot DescriptionNeedleVenturi O-ringNeedle Assembly/Spray BarNeedle Valve Lock NutVenturi9

Engine Exploded View – G61DimensionsCarburetor Exploded View10

Engine Parts List – ptionCylinder HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetorHigh Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerMuffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingExhaust Stack Gasket (5)Carburetor Parts 37822023104225923422217277922170814DescriptionHigh Speed NeedleCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarburetor RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring11

Engine Exploded View – G61 ABCDimensionsCarburetor Exploded View12

Engine Parts List – G61 221102472221028622243221DescriptionCylinder HeadABC Cylinder & Piston AssemblyWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetorHigh Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerMuffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingExhaust Stack Gasket (5)Carburetor Parts 37822023104225923422217277922170814DescriptionHigh Speed NeedleCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarburetor RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring13

Engine Exploded View – G75DimensionsCarburetor Exploded View14

Engine Parts List – ptionCylinder HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetorHigh Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerMuffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingExhaust Stack Gasket (5)Carburetor Parts 37822023104225923422217277922170814DescriptionHigh Speed NeedleCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarburetor RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring15

Engine Exploded View – G90DimensionsCarburetor Exploded View16

Engine Parts List – ptionCylinder HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetorHigh Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerMuffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingExhaust Stack Gasket (5)Carburetor Parts 37822023104225923422217277922170814DescriptionHigh Speed NeedleCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarburetor RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring17

Engine Exploded View – G2300DimensionsCarburetor Exploded View18

Engine Parts List – riptionCylinder HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront BearingRear BearingCrankshaftCrankshaft SpacerLock ConeDrive WasherProp WasherProp NutCarburetorHigh Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetSilent MufflerMuffler ScrewsBackplate O-ringFuel Nipple/Pressure FittingMuffler GasketsCarburetor Retainer NutCarburetor Parts ListView#Part#123456789101112131415161718not 792217081422623366High Speed NeedleCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarburetor RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw SpringCarburetor Intake Restrictor19

Engine Exploded View – G3250DimensionsCarburetor Exploded View20

Engine Parts List – 5262728293031323334353637Part criptionCylinder HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront CoverCrankcase O-ring SetFront BearingRear BearingCrankshaftCrankshaft SpacerShaft RingOil SealLock ConeDrive WasherProp WasherProp NutCarburetorHigh-Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateMotor MountEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerBox Style MufflerSilent Muffler Screw SetBox Style Muffler Screw SetExhaust Stack Gasket (5)Carburetor Retainer NutFuel Nipple/Pressure FittingCarburetor Adapter RingCarburetor Parts leCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarb RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring21

Engine Exploded View – G4500DimensionsCarburetor Exploded View22

Engine Parts List – 526272829303132333435363738not shownPart 4352522513040DescriptionCylinder HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront CoverCrankcase O-ring SetFront BearingRear BearingFront CrankshaftCrankshaft SpacerShaft RingOil SealLock ConeDrive WasherProp WasherProp NutCarburetorHigh-Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateEngine Gasket SetEngine Screw SetExhaust StackSilent MufflerBox Style MufflerSilent Muffler Screw SetBox Style Muffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingRear CrankshaftBackplate Front BearingBackplate Rear BearingExhaust Stack Gasket (5)Motor MountCarburetor Parts leCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarb RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring23

Engine Exploded View – 60cc Inline TwinNote: Exploded View of G4500shown is for reference only. 60ccInline Twin Exploded View is notcurrently available.DimensionsCarburetor Exploded View24

Engine Parts List – 60cc Inline 26272829303132333435not shown36not shownnot shownnot shownnot shownnot shownnot shownnot shownPart 275DescriptionCylinder HeadCylinder LinerPistonPiston RingWrist PinWrist Pin RetainerConnecting RodCrankcaseFront CoverCrankcase O-ring SetFront BearingRear BearingsFront CrankshaftCrankshaft SpacerShaft RingOil SealLock ConeDrive WasherProp WasherProp NutCarburetorHigh-Speed NeedleCarburetor Body O-ringCarburetor RetainerBackplateCylinder Head Gasket SetEngine Screw SetExhaust StackSilent MufflerBox Style MufflerSilent Muffler Screw SetBox Style Muffler Screw SetCarburetor Retainer NutFuel Nipple/Pressure FittingRear CrankshaftRear BearingExhaust Stack Gasket (5)Crankcase O-ring SetTwin Middle HousingDrive FlangeWoodruff KeyStay Bolt SetMounting Screw SetMotor MountCarburetor Parts leCarburetor Body O-ringNeedle Ratchet Spring NutSpray BarThrottle Barrel Guide ScrewThrottle Barrel SpringThrottle BarrelThrottle ArmIdle NeedleCarburetor BodyFuel NippleScrew SetNeedle Valve AssemblyCarb RetainerIdle Needle O-ringThrottle Barrel Dust ShieldRatchet SpringThrottle Barrel Stop Screw Spring25

ENGINE DIMENSIONS CHARTStandard (inches)EngineG34 RING R/CGS 40 RING R/CGS 45 ABC R/CG51 RING CLG51 RING R/CG61 RINGG61 ABC R/CG75 RING R/CG90 RING R/CG2300 RING R/CG3250 R/CG4500 02.652.672.752.753.193.193.223.343.684.324.72IUNF 1/4" x 28UNF 1/4" x 28UNF 1/4" x 28UNF 1/4" x 28UNF 1/4" x 28UNF 5/16" x 24UNF 5/16" x 24UNF 5/16" x 24UNF 5/16" x 24UNF 5/16" x 24UNF 5/16" x 24M10 x 08181828593.5110120IUNF 1/4" x 28UNF 1/4" x 28UNF 1/4" x 28UNF 1/4" x 28UNF 1/4" x 28UNF 5/16" x 24UNF 5/16" x 24UNF 5/16" x 24UNF 5/16" x 24UNF 5/16" x 24UNF 5/16" x 24M10 x 1.25Metric (millimeters)EngineG34 RING R/CGS 40 RING R/CGS 45 ABC R/CG51 RING CLG51 RING R/CG61 RINGG61 ABC R/CG75 RING R/CG90 RING R/CG2300 RING R/CG3250 R/CG4500 7117.5142165

ENGINE NOTES27

NOTESSUPZ0099 V1.0Entire Contents Copyright 2004

SuperTigre warrants this product to be free from defects in material and workmanship for a period of three (3) years from the date of purchase.During that time, we will repair or replace, at our option, any product that does not meet these standards.You will be require