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CARLO GAVAZZIA u t o m a t i o nC o m p o n e n t sContactors, Overloadsand Manual Motor StartersMini-Contactors and Overloads Up to 20 Amps or 7.5HPMidi-Contactors and Overloads Up to 140 Amps or 75HP With CSA Elevator RatingsPower-Contactors and Overloads Up to 900 Amps or 600HPManual Motor Starters 32, 63 and 100 Amp Frame SizesCSOMMS-Bro.indd 110/3/08 11:32:31 AM
IntroductionCARLO GAVAZZI is proud to present our expanded range of contactors andoverloads, as well as our comprehensive offering of manual motor starters.The product offering starts with Mini-Contactors in a compact 12 amp framesize, followed by Midi-Contactors in up to 95 amp frame sizes, and topped off withthe Power-Contactors which offer up to 800 amp frame sizes.To complement the contactors, Thermal Overloads are offered for each framesize, available in several setting ranges. Additionally, the Manual Motor Startersare available in 32, 63 and 100 amp frame sizes.Definite purpose contactors, electronic overloads, enclosed starters,enclosed manual motor starters and other contactor accessories are alsoavailable. For these and more of our motor control products, such as pushbuttons, soft starts, variable frequency drives, see the back cover. Pleasecontact us or visit our website for more details.To specify our contactor products, we have alsoset up an easy-to-use Product Selection Guide at:www.GavazziOnline.com/ContactorsCGM Mini-Contactors for use withOverloads or Manual Motor Starters(Up to 20 Amps or 7.5HP)2CSOMMS-Bro.indd 2GC Midi-Contactors for use withOverloads or Manual Motor Starters(Up to 140 Amps or 75HP)CGC Power-Contactorsfor use with Overloads(Up to 900 Amps or 600HP)To instantly view a data sheet and specify products, visit www.GavazziOnline.com4/24/08 3:59:41 PM
Mini-Contactors and OverloadsCompact in size,yet powerful inperformance.Specifications are subject to change without notice.CSOMMS-Bro.indd 334/24/08 3:59:46 PM
Mini-Contactors and OverloadsCGMSCGMCScrew ClampConnectionCGMFCage ClampConnectionCGMPFast-onConnectionSolder PinConnectionSolder pinsfrom the b extendackmounting/ for PCBelectricalconnectionPower Contactor–GeneralCGCMagnetic 3-polePower Contactors100–120CGTCoil VoltageBimetallicOverload Compact 100size- 100Awith powerful24 - 24V AC/DC125 - 125A48 - 48V AC/DCperformance150 - 150A400 - 400A––Accessories cUL,CEand 34RoHS125 - 100& 125A 50A Bimetallic overloads125Frame Size50ASetting Ranges(Use upper limit inpart number)39 57A43 65A54 80A65 100A85 125A100 150A100 160A120 180A160 240A220 300A260 400A400 600A520 800AConvenience220 - 180 & 220ASee catalog for600 size- 600A for threefull listing current One frameNote:ratings 800 - 800ACoil voltages 240Vand below are both Up to 7.5HP motor ratingAC/DC. Those above240V are AC only. Up to 20A resistive ratingSee data sheetfor full details. Four connection types One NO or NC auxiliary contact(standard) Reversing interlock kit (with wires) DIN rail, back panel or PCBmounting Separate mounting unit foroverloads800 - 600 & 800AMini-Contactor––AAmperage SizeCoil TypeCoil VoltageA - AC CoilD - DC Coil24 - 24V120 - 120V4 Direct adaptor bridge for manualmotor starter and mini-contactor Mounting unit for manual motorstarter, direct adaptor bridge andmini-contactorOverload9Non-Reversing6 - 6AS - Screw (std.)9 - 9AF - Fast On12 - 12AC - Cage ClampP - Solder PinReversing TypeU- Screw (standard)CU - Cage ClampFU - Fast OnPU - Solder Pin Surge absorber unitGT-220Ordering GuideApplication andTerminal Style Side or top mounted auxiliarycontact(s)400 - 300 & 400A Costeffective solution Captive screwGT-400clamp terminalsGT-800(on CGMS type)(shown in the picture above)S Manual motor starters(SettingRange Guide) Light in weightandrequiresGT-125minimal panelGT-150space AC or DC control voltageStarterContactorwith OverloadStandards150 - 150A Approx. 2180¼- 180Acubic inches220 - 220A500 - 440 575VAC(55 cubic300mm)- 300AMagnetic 3-PoleMini-ContactortarteContactorwith Overl roadOverloadAmperage SizeCGMReversingS120–10CGTBuilt-in AuxiliaryContactCombination10 - 1 NO01 - 1 NCBimetallicMini-Overload–– 0.16A12MAmperage SizeTypeSetting Ranges12 - Up to 12AM - Mini0.1 0.16A0.16 0.25A0.25 0.4A0.4 0.63A0.63 1A1 1.6A1.6 2.5A2.5 4A4 6A5 8A6 9A7 10A9 13A(Use upper limitin part number)480 - 480VSee data sheetfor full offeringTo instantly view a data sheet and specify products, visit 4GCMagnetic 3-poleOverload9Amperage SizeApplicationSA120Terminal TypeCoil TypeCoil VoltageBuilt-in AuxiliaryGT12S0.16A 4/24/08BimetallicFrame SizeTerminal TypeSetting Ranges3:59:51 PM
Mini-Contactors and OverloadsFast-onCGMFStandardVersionwith e ClampCGMCSolder PinCGMPFrame SizeMini ContactorsTypeCGMS-6CGMS-9CGMS-123-PoleUL RatingsContinuous Current Ith20A20A20A *Motor AC Single Phase115V0.5HP0.5HP1HP *230V1HP1.5HP2HP *Three Phase230V1.5HP3HP3HP460V3HP5HP7.5HP *575V3HP5HP7.5HPNEMA Size000000IEC RatingsAC120A20A20AMotor AC AC3200 240V1.5 kW 7A2.2 kW 9A3 kW 12A380 440V2.5 kW 6A4 kW 9A5.5 kW 12A690V3 kW 4A4 kW 5A4 kW 5ACoil VoltagesAC CoilVAC 50/60Hz24, 36, 42, 48, 110, 115, 120, 127, 200/208, 220, 220/230230/240, 256, 277, 380/400, 400, 440, 480, 500, 550DC Coil (std. consumption) VDC12, 20, 24, 36, 42, 48, 60, 72, 110, 120, 125, 200, 240, 250(low consumption) VDC12, 20, 24, 48, 72, 100, 110Basic Dimensions(W x H x D) mmAC coil version: 45 x 58 x 57, DC coil version: 45 x 58 x 69AccessoriesAuxiliary ContactsStandard1NO or 1NCOptionalSide Mount AX-1M (1NO or 1NC),Top Mount AX-2M (2NO, 1NC/1NO or 2NC) orTop Mount AX-4M (4NO, 3NO/1NC, 2NO/2NC, 1NO/3NC or 4NC)Mechanical InterocksAR-12MWSurge UnitsAS-12MThermal Overload RelaysAvailable Ranges0.1 – 0.16ASeparate Mountingfor DIN Rail AZ-12H9 – 13ASee page 4 for all rangesManual Motor StartersTypeGMS-32S and GMS-32HRated Operational current, Ie0.1 32ARated Breaking Capacity, IcuMax. 100kAConnecting Module GMS-32H to CGMS w/ AC coilGDA16HAGMS-32H to CGMS w/ DC coilGDA16HDGMS-32S to CGMS w/ AC coilGDA16SAGMS-32S to CGMS w/ DC coilGDA16SD* Maximum Ratings for CGMC-12 Cage Clamp Type: 10A Continuous Ith, 0.5HP 1-Phase 115VAC, 1.5HP 1-Phase 230VAC,and 5HP 3-Phase 460VACSpecifications are subject to change without notice.CSOMMS-Bro.indd 554/24/08 3:59:53 PM
Mini-Contactors and OverloadsAccessories! %#@!CGMS Mini-Contactor@AX-2MS 2-pole Front Mount Auxiliary Contact Unit#AX-4MS 4-pole Front Mount Auxiliary Contact Unit AX-1MS 1-pole Side Mount Auxiliary Contact Unit%AS-12M Surge Absorber Unit CGT-12M Overload Relay&AR-12MW Reversing Interlock Kit(Contactors not included) &6CSOMMS-Bro.indd 6To instantly view a data sheet and specify products, visit www.GavazziOnline.com4/24/08 4:00:02 PM
Midi-Contactors and OverloadsThe Complete Solutionfor Applicationsup to 140 Amps.Specifications are subject to change without notice.CSOMMS-Bro.indd 774/24/08 4:00:05 PM
Midi-Contactors and OverloadsGeneralStandardsAccessories Four frame sizes cUL, CSA with special elevatorratings, CE and RoHS Bimetallic overloads Motor ratings of each frame size:Up to 10, 25, 50 or 75HP Resistive ratings of each frame size:Up to 25, 50, 75 or 140AConvenience Captive screw terminals AC or DC coil voltage Four terminals for coil connection Two connection types: Easily interchangeable coils (inthe event another coil voltage isrequired)Screw terminal connections areavailable on all frame sizesLug terminal connections(line/load) are available on 63and 95 amp frame sizes Each contactor comes standardwith a minimum of one NO or NCauxiliary contact. (See pages 10and 11 for more details, as someof the larger contactors comestandard with more auxiliarycontacts) DIN rail or back panel mounting8CSOMMS-Bro.indd 8 Manual motor starters Side or top mounted auxiliarycontact(s) Interlock unit Reversing interlock kit Surge absorber unit Separate mounting unit foroverloads Remote reset unit for overloads Direct adaptor bridge for manualmotor starter and midi-contactor Mounting unit for manual motorstarter, direct adaptor bridge andmidi-contactor Capacitor unitTo instantly view a data sheet and specify products, visit www.GavazziOnline.com4/24/08 4:00:11 PM
Power ContactorCGC–Magnetic 3-polePower Contactors100Overload–120CGTAmperage SizeCoil VoltageBimetallicOverload100 - 100A125 - 125A150 - 150A180 - 180A220 - 220A300 - 300A400 - 400A600 - 600A800 - 800A––12550AFrame SizeSetting Ranges24 - 24V AC/DC48 - 48V AC/DC125 - 100 & 125A150 - 150A500 - 440 575VAC220 - 180 & 220A400 - 300 & 400A34 50A39 57A43 65A54 80A65 100A85 125A100 150A100 160A120 180A160 240A220 300A260 400A400 600A520 800A(Use upper limit inpart number)See catalog forfull listingNote:Coil voltages 240Vand below are bothAC/DC. Those above240V are AC only.See data sheetfor full details.800 - 600 & 800A(Setting Range CGMSMagnetic 3-PoleMini-ContactorApplication andTerminal StyleOverload––9AAmperage SizeCoil TypeNon-Reversing6 - 6AS - Screw (std.)9 - 9AF - Fast On12 - 12AC - Cage ClampP - Solder PinReversing TypeU- Screw (standard)CU - Cage ClampFU - Fast OnPU - Solder Pin120Coil VoltageA - AC CoilD - DC Coil24 - 24V120 - 120V–10CGTBuilt-in AuxiliaryContactCombination10 - 1 NO01 - 1 NCBimetallicMini-Overload9Amperage Size9 - 9A12 - 12A18 - 18A25 - 25A32 - 32A35 - 35A40 - 40A50 - 50A63 - 63A65 - 65A75 - 75A85 - 85A95 - 95AApplicationBLANK Non-ReversingR - ReversingC- CapacitiveMAmperage SizeType– 0.16ASetting Ranges(Use upper limitin part number)M - Mini480 - 480VSee data sheetfor full offeringMidi-ContactorGC1212 - Up to 12AOrdering GuideMagnetic 3-poleMidi -Contactor–0.1 0.16A0.16 0.25A0.25 0.4A0.4 0.63A0.63 1A1 1.6A1.6 2.5A2.5 4A4 6A5 8A6 9A7 10A9 13AOverloadSA120Terminal TypeCoil TypeCoil VoltageS - ScrewL - Lug ( 35A)A - ACD - DC24 - 24V120 - 120V480 - 480VSee data sheetfor more detailsBuilt-in AuxiliaryContactCombination:Only on 9 & dFrame SizeTerminal TypeSetting Ranges(Must matchcontactorterminal type)(Use upperlimit in partnumber)S - ScrewL - Lug ( 35A)0.1 0.16A0.16 0.25A0.25 0.4A0.4 0.63A0.63 1A1 1.6A1.6 2.5A2.5 4A4 6A5 8A6 9A7 10A9 13A12 18A16 22A18 25A22 32A24 36A28 40A34 50A45 65A54 75A63 85A70 95ABLANK - 1NO01 - 1NC12 - 9 &12A32 - 18,25 & 32AThe followingsizes comestandard withthe auxiliaryoutputslisted below:63 - 35,40,50 & 63A18, 25 & 32A:1NO & 1NC35, 40, 50, 63,65, 75, 85 & 95A:2NO & 2NCSee pages 10 & 11for more details95 - 65,75,85 & 95A(Setting Range Guide)GT12GT32GT63GT95Manual Motor StarterGMSManual MotorStarter–32SFrame SizeBreaking Type0.16ASpecifications are subject to change without notice.9Setting Ranges(Use upper limit inpart number)32 - 32AFCSOMMS-Bro.indd 9–S - Standard BreakH - High BreakHI - High Break, no TOR0.1 0.16A0.16 0.25A0.25 0.4A4/24/08 4:00:15 PM
Midi-Contactors and OverloadsFrame ilable Output Terminal Type Screw Clamp OnlyScrew Clamp OnlyUL & CSA RatingsContinuous Current Ith25A25A40A40A50AMotor AC Single Three P20HP575V7.5HP10HP15HP20HP25HPRated Operational Current 440VAC Motor Load9A12A18A25A32ACSA Elevator Ratings Three Phase200 600V Available in 200920A20A25AIEC RatingsAC1690 VAC max25A25A40A40A50AMotor AC AC3200 240V2.5 kW 11A 3.5 kW 13A4.5 kW 18A 5.5 kW 25A 7.5 kW 32A380 440V4 kW 9A 5.5 kW 12A7.5 kW 18A 11 kW 25A15 kW 32A690V4 kW 5A 7.5 kW 9A7.5 kW 9A15 kW 18A 18.5 kW 20ACoil VoltagesAC CoilVAC 60 Hz24, 48, 110, 120, 208, 220, 240, 277, 380, 440, 480, 600VAC 50 Hz 24, 42, 48, 100, 110, 220, 240, 380, 400, 415, 440, 500, 550VAC 50/60 Hz24, 48, 120, 220, 230, 240, 380, 400, 415, 440, 500, 560DC CoilVDC12, 24, 48, 60, 80, 100, 110, 125, 200, 220, 250Basic Dimensions(W x H x D) mmAC coil45 x 74 x 8245 x 83 x 93DC Coil45 x 74 x 11445 x 83 x 118AccessoriesAuxiliary ContactsStandard 1NO or 1NCOne Side Mount GUA1 (1NO and 1NC)Optional Side Mount GUA1 (1NO/1NC) or Top Mount AX2 OR AX4Mechanical/Electrical InterlockGUR02*Power Connectors for Reversing Contactors GUW12**GUW32Coil Surge UnitsVaristorGUS11 (for 24 48 VAC or VDC coils),GRC VaristorGUS1 (for 24 48 VAC coils), GUS2 (for 100 125 VAC coils),GRCGThermal OverloadsGT12Range0.1 0.16A9 13ASee page 9 for all rangesMatching Manual Motor StartersTypeRated Operational Current, IeRated Breaking Capacity, IcuConnecting ModuleAC Coil ContactorDC Coil Contactor10GMS-32S GMS-32H0.1 32A 0.1 32A8 100kA 20 100kAGDA12SA** GDA12HA**GDA12SD** GDA12HD**GT32Range0.1 0.16A22 32ASee page 9 for all rangesGMS-32S0.1 32A8 100kAGDA32SAGDA32SDGMS-32H0.1 32A20 100kAGDA32HAGDA32HDTo instantlyviewdatasheet andspecify products, visit www.GavazziOnline.com* This is the interlock only, wiringkits aretoabeorderedseparately** Available in 2009CSOMMS-Bro.indd 104/24/08 4:00:19 PM
leScrew Clamp or Lug Screw Clamp or 100A110A135A140A2A11 kW 35A11 kW 40A 15 kW 55A15 kW 63A18.5 kW 65A22 kW 75A 25 kW 85A25 kW 95A2A18.5 kW 35A18.5 kW 40A 22 kW 50A25kW 63A30 kW 65A37 kW 75A 45 kW 85A45 kW 95A0A22 kW 21A22 kW 23A 30 kW 28A30 kW 30A33 kW 35A37 kW 42A 45 kW 45A45 kW 50A24, 48, 110, 120, 208, 220, 240, 277, 380, 440, 480, 60024, 42, 48, 100, 110, 220, 240, 380, 400, 415, 440, 500, 55024, 48, 120, 220, 230, 240, 380, 400, 415, 440, 500, 56012, 24, 48, 60, 80, 100, 110, 125, 200, 220, 25055 x 106 x 12270 x 140 x 13755 x 106 x 16170 x 140 x 173C) Two Side Mount GUA1 (2NO and 2NC)Top Mount AX2 (2NO, 1NC/1NO or 2NC) or Top Mount AX4 (4NO, 3NO/1NC, 2NO/2NC, 1NO/3NC or 4NC)GUR02*GUW63GUW95),GUS12 (for 100 125 VAC or VDC coils), GUS13 (for 200 240 VAC or VDC coils), GUS14 (for 380 440 VAC coils)),GUS3 (for 200 240 VAC coils), GUS4 (for 24 48 VDC coils), GUS5 (for 100 125 VDC coils), GUS6 (for 200 220 VDC coils)GUS22 (for 100 125 VAC coils)GT63Range4 6A45 65ASee page 9 for all rangesGMS-63S and GMS-63H6 63AMax. 100kAGDA63AGDA63DSpecifications are subject to change without notice.CSOMMS-Bro.indd 11GT95Range4 10A70 95ASee page 9 for all rangesGMS-100S and GMS-100H11 100Max. 100kAGDA95AGDA95D114/24/08 4:00:20 PM
Midi-Contactors and OverloadsAccessories #!GC Contactor@GUA1 1-pole Side Mount Auxiliary Contact Unit(All types come standard with at least one auxiliarycontact, see pages 10 and 11 for more details)@@#Safety Cover (included) GUS Surge Unit%GT Overload Relay GUZ Separate Mounting Unit for Overload&AX2 2-pole Top Mount Auxiliary Contact Unit*AX4 4-pole Top Mount Auxiliary Contact Unit(GUM Remote Reset Unit10GUW Wire Kit for Reversing Contactor!*&%(11 GUR Interlock Unit 10!11!1012CSOMMS-Bro.indd 12To instantly view a data sheet and specify products, visit www.GavazziOnline.com4/24/08 4:00:28 PM
Power-Contactors and OverloadsFor HeavyweightApplicationsup to 900 AmpsSpecifications are subject to change without notice.CSOMMS-Bro.indd 13134/24/08 4:00:31 PM
Power-Contactors and OverloadsFrame eUL RatingsContinuous Current Ith160A160A210AMotor AC Single Phase115V7.5HP10HP15HP230V15HP20HP25HPThree 100HPNEMA Size---4IEC RatingsAC1160A160A210AMotor AC AC3200 240V30 kW 105A37 kW 125A45 kW 150A380 440V55 kW 105A60 kW 120A75 kW 150A690V55 kW 65A60 kW 90A90 kW 100A1Coil VoltagesAC CoilVAC 50/60Hz24(VAC/DC), 48(VAC/DC)100 240(VAC/DC), 265 347, 380 450, 440 575DC CoilVDC24(VAC/DC), 48(VAC/DC), 100 220(VAC/DCBasic Dimensions(W x H x D) mm 126 x 166 x 147144 x 176 x 157AccessoriesAuxiliary ContactsStandardMechanical Interlock with Wires AR-150W-100/125AR-150W-150Mechanical Latch UnitAL-125AL-150Terminal CoversAP125AP150Lug TerminalsAJ125AJ150Coil Surge UnitsVaristorRC VaristorASInsulation BarrierAI-150Thermal OverloadsCGT-125Range34 50A85 125ACGT-150Range34 50A100 150ASee page 16 for all rangesSee page 16 for all ranges14CSOMMS-Bro.indd 14To instantly view a data sheet and specify products, visit www.GavazziOnline.com4/24/08 4:00:32 PM
300HP400HP600HP---5-6-230A275A350A450A660A900A55 kW 180A75 kW 250A90 kW 300A125 kW 400A190 kW 630A220 kW 800A90 kW 180A 132 kW 250A160 kW 300A220 kW 400A330 kW 630A440 kW 800A110 kW 120A 132 kW 150A200 kW 220A225 kW 300A330 kW 420A500 kW 630AAC/DC)100 240(VAC/DC)100 127(VAC/DC), 200 240(VAC/DC)0 450, 440 575 (VAC)265 347, 380 450, 440 575VAC265 347, 380 450, 440 575VAC00 220(VAC/DC)100 220(VAC/DC)100 220(VAC/DC)57 162 x 203 x 181 187 x 243 x 198285 x 290 x 242Two Side Mount AX-100 (2NO and 2NC)0 AR-400W-180/220 AJ220AJ400AJ800AS-11, AS-12, AS-13, AS-14AS-1, AS-2, AS-3, AS-4, AS-5, AS-6AI-400AI-800CGT-220Range65 100A160 240ACGT-400Range85 125A260 400Aanges See page 16 for all ranges See page 16 for all rangesSpecifications are subject to change without notice.CSOMMS-Bro.indd 15CGT-800Range220 300A520 800ASee page 16 for all ranges154/24/08 4:00:33 PM
Power-Contactors and OverloadsAccessories! CGC Power-Contactor#@ AX-100 2-pole Side Mount Auxiliary Contact Unit(two are included) # AL Mechanical Latch12 AS Surge Absorber Unit % AD Delay Device% AP Terminal Cover for Contactors&& AI Insulation Barrier* CGT Thermal Overload!( APT Terminal Cover for Overloads10 AR-150/400W Mechanical Interlock1011 AR W Reversing Interlock Kit, (wires not shownand contactors not included)@12 Roll-out Cartridge Coil (included)(Ordering GuidePower Contactor–CGC*Magnetic 3-polePower Contactors11100–Overload120CGTAmperage SizeCoil VoltageBimetallicOverload100 - 100A125 - 125A150 - 150A180 - 180A220 - 220A300 - 300A400 - 400A600 - 600A800 - 800A––12550AFrame SizeSetting Ranges24 - 24V AC/DC48 - 48V AC/DC125 - 100 & 125A150 - 150A500 - 440 575VAC220 - 180 & 220A400 - 300 & 400A34 50A39 57A43 65A54 80A65 100A85 125A100 150A100 160A120 180A160 240A220 300A260 400A400 600A520 800A(Use upper limit inpart number)See catalog forfull listingNote:Coil voltages 240Vand below are bothAC/DC. Those above240V are AC only.See data sheetfor full details.800 - 600 & 800A(Setting Range 16CSOMMS-Bro.indd 16CGMSMagnetic 3-PoleMini-ContactorApplication andTerminal StyleTo instantly view a data sheet and specifyOverload–9AAmperage SizeCoil TypeNon-Reversing6 - 6AA - AC CoilS - Screw (std.)9 - 9AD - DC CoilF - Fast On12 - 12AC - Cage ClampP - Solder PinReversing TypeU- Screw (standard)CU - Cage ClampFU -visitFast Onwww.GavazziOnline.comproducts,PU - Solder Pin–120Coil Voltage24 - 24V120 - 120V–10CGTBuilt-in AuxiliaryContactCombination10 - 1 NO01 - 1 NCBimetallicMini-Overload480 - 480VSee data sheetfor full offering4/24/08 4:00:45 PM–1A1
Manual Motor StartersThe Ideal Complementfor the CGM SeriesMini- and GC SeriesMidi-ContactorsSpecifications are subject to change without notice.CSOMMS-Bro.indd 17174/24/08 4:00:48 PM
Manual Motor StartersFunctionStandardsFeatures Protection of group installation cULus listed, CE and RoHS Protection of circuits Complies with the specificationsin accordance with IEC 60947-2and IEC 60947-4-1, UL508(Manual motor controller),UL508 (Combination motorcontroller Type E starter),CSA C22.2 NO.14, GB14048 45mm width up to 32 am
Overload Relay & AR-12MW. Reversing Interlock Kit (Contactors not included) Mini-Contactors and Overloads. Accessories. 6. To instantly view a data sheet and specify products, visit www.Gavazzi. Online.com. TRIP on release f.
