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LIGHTER. EASIER. FASTER.AQUAPANEL Cement Board Indoor

Expectations. RedefinedAQUAPANEL CEMENT BOARD INDOORRedefining expectations for building walls and ceilings in wetroom areasRepresenting modern drylining technology,AQUAPANEL is one of the leading premiumcement boards, helping change the waypeople build, and the way buildings lookand perform. Designed for interior walls andceilings, AQUAPANEL Cement Board Indooris a key part of the range – enhancing thework of architects and installers alike.It’s the perfect board for exceptionally lightperformance, reliability and stability even inthe most challenging wet and humid conditionsfor both wall and ceiling applications –making it ideal for everything from swimming2pools and steam saunas to communal showersand kitchen areas.Manufactured from inorganic materials and highlyresistant to water and mould, AQUAPANEL Cement Board Indoor weighs only 11 kg persquare metre - making it easy to handle and fastto install. With outstanding flexibility comparedto alternative products, it is suitable for use withcurved walls and ceilings too.Created for the next generation of imaginative,sustainable buildings, AQUAPANEL CementBoard Indoor is changing the way the world builds.

ContentsCONTENTSFEATURES AND BENEFITS4 –5SYSTEM OVERVIEWAccessoriesSystem solutions6–78–9PRODUCT HANDLINGINSTALLATIONGeneral informationInstallation of interior wallsSurface finishing and quality levelsInstallation of interior ceilings1214 – 161718CONSTRUCTION OVERVIEWInterior wallsInterior ceilings20 – 2322 – 23CURVED CONSTRUCTIONSAQUAPANEL Cement Board Indoordraws on our pioneering technologyand the partnerships we build withour customers to deliver worldchanging innovation in construction.By changing the way people build,we’re redefining expectations for whatcan be achieved in wet and humidconditions – and making the wholeprocess lighter, easier and faster.25DETAILS FOR WETROOMS26 – 27LOAD FASTENINGLoad fastenings for walls and ceilingsPermitted console loads2930 – 31ACCESS DOORS32 – 33TECHNICAL PRODUCT DETAILSExpectations. Redefined.1135Only 11 kg/m² for exceptionally lightperformance, AQUAPANEL Cement BoardIndoor saves effort in transportation andhandling – while still delivering dimensionalstability, reliability and best-in-classperformance in the wet.With a bending radius of 1 m, withoutneeding to cut strips, AQUAPANEL CementBoard Indoor provides unlimited designfreedom for curved walls in everything fromswimming pools to showers. Simple to scoreand snap, it’s also easy to install.As easy to use as gypsum board, the lightcement board means faster installation,higher productivity and increased profitabilityat all stages of a construction project – evenin the most challenging wet areas.3

FEATURES AND BENEFITSAggregated Portland cement board with coated glass fibre meshembedded in back and front surfaces. Ends are square cut, and edgesreinforced and finished smoothly (EasyEdge ).Performance 100% water-resistant Mould and mildew-resistant Non-combustible (A1) – EN 13501-1 Robust and reliable with high impactresistance and sound insulation Safe to use, hygienic andmanufactured from natural materialsProcessing/Installation Only 11 kg/m² – meaning less effortin handling, including overheadinstallation Easy to cut using a simple score-andsnap technique No pre-drilling required Bending radius of 1 m at full board sizeApplication fieldsAQUAPANEL Cement Board Indoor is perfect for wall and ceiling applications in wet andhumid areas in a range of buildings, from sports halls and gymnasiums to schools, museums,hospitals and public buildings, as well as luxury hotels and apartments. The wide range ofapplications include: Communal/Public showersand bathroom areas Changing rooms Swimming pools and hot tubs4 Wellness areas and spa suites Steam saunas Operating theaters Industrial kitchensFinishing Ready keyed for tiling – only onelayer required for tile finish Supports tiling up to 50 kg/m² Surface qualities up to Q4-level canbe achievedProperties and dimensions Thickness (mm)12.5 Weight (kg/m²)Approx. 11Width (mm)90012001250Length 0/3000900/2000/2500/2600

Features and benefitsA reliable, robust system for wetand humid areasDampness is the principal cause of structuraldamage. Water appears in a construction as: Standing and flowing water Capillary water Dripping water High relative air humidityIn many areas of the construction, theability to withstand damp and water iscritical for the quality and durability of abuilding unit, for example, in all domesticand commercial wet areas, in laboratories,kitchens, swimming pools and saunas.Protection from damp is also important incellars and garages because these buildingunits are often at risk from masonry dampor ground damp. Construction materialsfor these areas must meet a variety ofrequirements and display the followingcharacteristics: Water resistance and dimensional stabilityof the material Resistance to mould formation Moisture vapour permeability for optimumindoor climateAQUAPANEL Cement Board Indooris water-resistant. Under water impact,AQUAPANEL Cement Board Indoordisplays extremely slight and system-safechanges in form. The cement board changesneither its structural cohesion nor its staticcharacteristics. AQUAPANEL Cement BoardIndoor is resistant to mould growth and istherefore also suitable for use in areas wherethere is a high level of damp. Altogether,this robustness, resistance and reliability inperformance makes AQUAPANEL CementBoard Indoor perfect for both walls andceilings in wet environments.AQUAPANEL Cement Board Indoor isthe ideal building panel for such areas.CERTIFICATIONS OF AQUAPANEL CEMENT BOARD INDOORCE MarkingAQUAPANEL Cement Board Indoorcomplies with EN 12467 CategoryC, Class 2.Safety against ball throwingThe W382 wall system and the D282ceiling system (see pages 20-23) withAQUAPANEL Cement Board Indoorhave been tested for limited safetyagainst ball throwing according tostandard DIN 18032-3 [1]. Thesystems passed the handball testwithout deterioration or damagingand therefore have been officiallycertified by the Materials TestingInstitute, University of Stuttgart (MPA).Safe and hygienic solutionAQUAPANEL CementBoardIndoor is 100% water-resistant andcompletely inorganic, so there isno risk of mould or mildew. It meetsthe highest requirements for a safeand hygienic environment insidethe building – as certified by theGerman Building Biological InstituteRosenheim (IBR).5

System overviewSYSTEM OVERVIEW – ACCESSORIESLength (mm) PackagingFasteningAQUAPANEL Maxi Screw SN25›AQUAPANEL Maxi Screw SN39AQUAPANEL Maxi Screw SN55AQUAPANEL Maxi Screws have been speciallydeveloped for fixing AQUAPANEL Cement Board ontotimber and metal frameworks of differing thicknesses. Nailtip (SN) and drill tip (SB) versions with countersunk headare available. All AQUAPANEL Maxi Screws have aspecial corrosion-proof coating, which provides aguaranteed 720 hours’ corrosion resistance in a salt spraytest.Scan fordatasheetAQUAPANEL Maxi Screw SB25AQUAPANEL Maxi Screw SB39Material of substructureTimber frameworkAmount of board layersSingle layer0.6mm x 1.0 mmDouble s/carton25250pieces/carton39250pieces/cartonSteel framework-Metal thickness25Single layerDouble layer1.0mm x 2.0 mmTriple layerSingle layerDouble layerxAQUAPANEL Maxi Screw SN25 xAQUAPANEL Maxi Screw SN39xxxAQUAPANEL Maxi Screw SN55 xAQUAPANEL Maxi Screw SB25xAQUAPANEL Maxi Screw SB39xxCoveragePackagingApprox.50 ml/m²(approx. 25ml/m joint)310ml/cartridgeJointtreatment:0.7 kg/m²20kg/bag Joint treatmentAQUAPANEL Joint Adhesive (PU)››AQUAPANEL Joint Filler & SkimCoating – white›››AQUAPANEL Tape (10 cm)›AQUAPANEL Joint Adhesive (PU) is used for wallapplications to bond individual AQUAPANEL CementBoard Indoor panels.Cartridge contents sufficient for:Approx. 6.5 m² (panel size 900 x 1250 mm)Approx. 10 m² (panel size 1250 x 2000 mm;1250 x 2600 mm)AQUAPANEL Joint Filler & Skim Coating – white is acement-bound filling material for full-surface skim coatingon AQUAPANEL Cement Board, for example before theapplication of a decorative plaster or paint finish.AQUAPANEL Reinforcing Mesh must be embedded.AQUAPANEL Joint Filler & Skim Coating – white can bealso used for filling joints between panels. AQUAPANEL Tape (10 cm) must be embedded.Note: Machine processing is possible with PFT RiTMO(230 V) (A3-2L pump unit, SWiNG sprayer, LK 402 aircompressor).AQUAPANEL Tape (10 cm) is a glass fibre tape with analkali-resistant coating. It is used to reinforce joints. Mustbe embedded in AQUAPANEL Joint Filler & Skim Coating– white.Scan fordatasheetScan fordatasheet20cartridges/cartonFull-surfaceskim coating:approx.2.8 kg/m²coating depth:4 mmApprox.2.1 m/m²Scan fordatasheet10 cmwide roll,20 m long18 rolls/carton10 cmwide roll,50 m long12 rolls/carton6

System overviewPrimingAQUAPANEL Board Primer›AQUAPANEL Board Primer is a ready-to-use syntheticdispersion for priming AQUAPANEL Cement BoardIndoor panels to provide maximum adhesion of tiles andplasters.Scan fordatasheet›AQUAPANEL Reinforcing Mesh is a glass fibre fabricused to reinforce AQUAPANEL Joint Filler & Skim Coating– white.AQUAPANEL Q4 Finish›AQUAPANEL Q4 Finishis a ready-to-use andwater‑repellent skim coat for high-quality finely finishedsurfaces up to Q4 standard. For application above a tiledarea directly onto the primed boards or as an all overskim-coating onto AQUAPANEL Joint Filler & SkimCoating – white with AQUAPANEL Reinforcing Mesh.Note: If used above a tiled area, use Knauf glass fibrecover strips to reinforce the board joints.››* Not suitable forceiling application.›AQUAPANEL Traverse MH 625*›AQUAPANEL Traverses are used for fitting wall-mountedloads up to 1.5 kN/m (e.g. mounting bolts, shelving,handrails) onto drylining walls made with AQUAPANEL Cement Board Indoor panelling. They are resistant toalkalis and moisture and are available with (MH type) orwithout (M type) timber insert.M type: Without impregnated timber insertMH type: With core-impregnated MDF filler, approx.18 mm thick›AQUAPANEL Access DoorHumid RoomsAQUAPANEL Access Door HumidRooms with coatingedge 5 mm15 kg/pail2.5 kg/pailPackagingScan fordatasheetApprox.1.1 m/m²100 cmwide roll,50 m long30 rolls/palletApprox. 1.7kg/m²/mmcoating depth20 kg/pailScan fordatasheetDimensionsPackagingHeight:Approx.290 mmPlate thickness:0.75 mmwith specialcorrosion protection layeraccordingto requestHeight:Approx.290 mmPlate thickness:0.75 mmwith specialcorrosion protection layeraccordingto requestScan fordatasheetScan fordatasheet* Not suitable forceiling applicationAQUAPANEL Access Door SplashWater ProtectionApprox.40-60 g/m²CoverageAdditional accessoriesAQUAPANEL Traverse M 625*PackagingDilution:1:2(primer : water)Surface finishingAQUAPANEL Reinforcing MeshCoverageAQUAPANEL Access Doors can be installed in partitionand plumbing walls built with AQUAPANEL CementBoard Indoor. They are easy to install and safe to handle.Multi porpose model for wall and ceiling applications aswell as for single and double-layer plankingScan fordatasheetAvailable sizes: 13mx3mpiece/carton4mx4m5mx5m6mx6mThickness12.5 mm›AQUAPANEL Access Doors can be installed in partitionand plumbing walls built with AQUAPANEL CementBoard Indoor. They are easy to install and safe to handle.Scan fordatasheetAvailable sizes: 13mx3mpiece/carton4mx4m5mx5m6mx6mThickness12.5/25 mm›AQUAPANEL Access Doors can be installed in partitionand plumbing walls built with AQUAPANEL CementBoard Indoor. They are easy to install and safe to handle.Scan fordatasheetAvailable sizes: 13mx3mpiece/carton4mx4m5mx5m6mx6mThickness12.5 mm›7