Transcription
ANNAFNLiquid Propulsion Subcommittee (LPS)Advanced Materials Panel (AMP)Additive Manufacturing for Propulsion ApplicationsTechnical Interchange Meeting (TIM)3-5 September 2014Jackson CenterHuntsville, ALThis program belongs to:Please secure this program anddestroy when no longer needed.
Chemical PropulsionInformation AnalysisCenterThe Johns Hopkins University Chemical PropulsionInformation Analysis Center (CPIAC), under contract withthe Defense Technical Information Center, provides technicalsupport to the propulsion community covering the fields ofrocket, missile, space, and gun propulsion technology.The CPIAC provides technical and administrative support tothe JANNAF Interagency Propulsion Committee, includingmeeting support services.CPIAC offers technical inquiry services; a propulsioninformation retrieval system (PIRS); numerous electronicweb-based databases; propulsion technology reviews; referencehandbooks and technical manuals; propulsion computer codes;literature search services based on a 120,000 documentlibrary; an industry newsletter; meeting proceedings; and otherproducts and services.CPIAC also performs technical area tasks (TATs) relevant toits core mission. TATs are analytical and technical in natureand are separately sponsored and funded.Information on CPIAC products and services can be obtainedby contacting CPIAC at:Tel: (410) 992-7300Email: cpiac@cpiac.jhu.eduWeb: http://www.cpiac.jhu.edu
NNAFAIRFORYNLiquid Propulsion Subcommittee (LPS)Advanced Materials Panel (AMP)Additive Manufacturing for PropulsionApplicationsTechnical Interchange Meeting (TIM)3-5 September 2014Jackson CenterHuntsville, ALA diagram of the meeting space appears on the reversepage.A Condensed Technical Program appears on page vi.A Technical Program Block Diagram appears on pages vii.Session schedules appear on pages 1 - 11.A “Presenter and Session Chair Index” appears on page 12.
JANNAF Meeting SpaceJackson CenterBoard of Directors and InspirationRoomsPre-FunctionDiscovery HallCafe and Pub
ONCOMMITTEENLiquid Propulsion Subcommittee (LPS)Advanced Materials Panel (AMP)Additive Manufacturing for PropulsionApplicationsTechnical Interchange Meeting (TIM)Welcome to the Joint Army-Navy-NASA-Air Force( JANNAF) Liquid Propulsion Subcommittee (LPS)/Advanced Materials Panel (AMP)/Additive Manufacturingfor Propulsion Applications Technical Interchange Meeting(TIM). This program contains over 35 presentationsscheduled in 9 technical sessions, 9 posters, and 1 panelmeeting. A block diagram of the complete program can befound on page vii.The JANNAF Interagency Propulsion Committee coordinatesfundamental research, exploratory development, andadvanced development programs; standardizes proceduresfor nomenclature; promotes and facilitates the exchange oftechnical information; and accomplishes problem solving inthe areas of joint agency interest on propulsion systems formissiles, rockets, boosters, spacecraft, satellites, and guns.The Liquid Propulsion Subcommittee (LPS) addresses technicalproblems and issues of greatest national need associated withliquid propulsion systems.i
Administrative InformationSecurityThe overall security classification of the meeting is unclassified;all sessions will be held at the Jackson Center. Attendanceis restricted to U.S. citizens whose organization is certifiedwith the Defense Logistics Agency (DLA) to obtain exportcontrolled technical data. On-site Registration Certificationforms may be faxed to (410) 730-4969.RegistrationThe JANNAF meeting space is located on the conference levelof the Jackson Center; registration is located in the conferencelevel foyer. Registration hours are Wednesday and Thursdayfrom 7:00 a.m. – 5:00 p.m, and 7:30 a.m.- noon on Friday.NotetoPresentersPresenters are not permitted to use personal computersor electronic storage devices to connect to the conferenceequipment. For assistance, please see Kathleen Biglari at theRegistration Desk.Cell PhonesandElectronic DevicesAs a courtesy to speakers and attendees, please turn off orsilence electronic devices and refrain from the use of cellphones and pagers in session rooms. Videotaping or audiorecording of any JANNAF session is not permitted withoutspecific permission.Wireless Internet AccessComplimentary wireless internet for all attendees is availablethrough the Jackson Center.Side MeetingsThere are two rooms of varying sizes located near the Atriumlobby in the Jackson Center that are available for JANNAFrelated side meetings for JANNAF meeting attendees. Pleasecontact Kathleen Biglari at the registration desk to reserve aroom.NetworkingandBreaksThe Atrium prefunction area ( Jackson Center, 1st floor) willserve as the JANNAF networking area; a light continentalbreakfast and mid-morning coffee breaks along with midafternoon refreshments will be served at the times stated inthe program. This area will be open Wednesday-Thursday from7:30 a.m. - 5:00 p.m. and Friday, 7:30 a.m. - 11:00 a.m. Pleasenote that scheduled breaks are included in session agendaswhere time permits.ii
DiningApproximately one hour for lunch has been built into theprogram for Wednesday and Thursday sessions. Attendeeswho placed orders for boxed lunches will find their lunch inDiscovery Hall B. Attendees are welcome to go beyond theJackson Center to purchase a lunch. Nearby restaurants includethe Hudson Alpha Cafe. In addition, the Jackson Center islocated 1.2 miles from the Bridge Street Town Centre whichfeatures 70 upscale shops and restaurants.Networking NightCome enjoy an evening with fellow JANNAF attendeeson Thursday, September 4, 2014, from 6:30-8:00 p.m., inDiscovery Hall B at the Jackson Center. A hot dinner buffetwill be served. Note, the buffet dinner is not complimentary.Only attendees who paid in advance may participate. A cashbar will be open to attendees on Thursday, September 4, 2014,starting at 5:30 p.m., in the Pub Area at the Jackson Center.Meeting ProceedingsThe Chemical Propulsion Information Analysis Center(CPIAC) will publish the proceedings of this meeting inCD-ROM format. Proceedings may be ordered on a MeetingProceedings Order form (available at the registration desk).The cost is 120. Individuals unable to attend the meeting arewelcome to obtain pricing information and order directly bycalling CPIAC at (410) 992-7300.Upcoming JANNAF MeetingsMark your calendars now for upcoming JANNAF meetings:46th CS/ 34th APS / 34th EPSS/ 28th PSHS JointSubcommittee Meeting, 8-11 December 2014, HyattRegency Albuquerque in Albuquerque, New Mexico.iii
Program Committee MembersMEETING CO-CHAIRSMs. Monica A. JacintoAerojet RocketdyneCanoga Park, CAMr. Clyde S. JonesNASA Marshall Space Flight CenterHuntsville, ALLPS PROGRAM COMMITTEEMs. Erin Muldoon BettsNASA Marshall Space Flight CenterHuntsville, ALMr. Mark KlemNASA Glenn Research CenterCleveland, OHArea I: Technology RoadmapsMr. Pete BlackUS Army AMRDECRedstone Arsenal, ALArea II: Additive Manufacturing Techniques and MachinesMr. Jamie MalakAir Force Research LaboratoryEdwards AFB, CAArea III: Post Build Processing, Finishing, and InspectionMs. Karen TamingerNASA LangleyHampton, VAArea IV: MaterialsDr. Phillip A. FarringtonUniversity of AlabamaHuntsville, ALArea V: Design for Additive ManufacturingDr. David L. EllisNASA Glenn Research CenterCleveland, OHiv
Area VI: Component Fabrication and TestMr. David McGrathATK Tactical Propulsion and ControlsElkton, MDArea VII: Process Qualification and SpecificationsMr. Shawn KellyEdison Weld InstituteColumbus, OHArea VIII: Process Analysis, Sensing, and Control, NonDestructive EvaluationMs. Melissa Van DykeNASA Marshall Space Flight CenterHuntsville, ALArea IX: Economic Considerations, ROI, ScheduleMs. Monica A. JacintoAerojet RocketdyneCanoga Park, CACPIAC Technical RepresentativeMr. Bryan S. DeHoffAerospace Technical ServicesWest Chester, OHJANNAF Meeting Coordinator/Proceedings EditorMs. Kathleen BiglariJHU Chemical Propulsion Information Analysis CenterColumbia, MDSecurity OfficerMs. Mary T. GannawayJHU Chemical Propulsion Information Analysis CenterColumbia, MDv
Condensed Technical ProgramWednesday, 3 September 2014TimePage7:00Registration8:00Opening Remarks-Clyde Jonesand Monica Jacinto8:108:2510:401:102:104:25Welcoming Address-DaleThomas, NASAArea I Technology Roadmaps1AreaIIIPost Build Processing, Finishingand Inspection2AreaIVAreaIIAreaVIAdditive ManufacturingTechniques and Machines3Materials4Component Fabrication andTest Part I5Thursday, 4 September egistrationComponent Fabrication andTest Part II6Process Qualification andSpecifications8Design for AdditiveManufacturing7Economic Consideration ROI,Schedule9Friday, 5 September 20147:008:00AreaVIII10:45AreaXRegistrationProcess Analysis, Sensing &Control, Non-DestructiveEvaluationFuture Needs Panelvi1011
Block DiagramJANNAF Liquid Propulsion Subcommittee (LPS)and Advanced Materials Panel (AMP)Additive Manufacturing for Propulsion ApplicationsTechnical Interchange Meeting (TIM)3 – 5 September Friday5/5/2014Discovery Hall APostersDiscovery Hall(1A-Area I)TechnologyRoadmaps(1B-Area III)Post BuildProcessing, Finishingand Inspection(1D-Area IV)Materials(1E-Area VI)ComponentFabrication andTest-Part I(2A-Area VI)ComponentFabricationand Test-Part II(2B-Area V)Design for AdditiveManufacturing(2C-Area VII)ProcessQualification andSpecifications(2D-Area IX)IX. EconomicConsiderations ROI,Schedule(3A-Area VIII)(3B-Area X)Process Analysis, Panel- FutureSensing & Control, NeedsNon-DestructiveEvaluationvii(1C-Area II)AdditiveManufacturingTechniques andMachinesPoster presentationswill be on display3-5 September 2014in the Poster Area ofDiscovery Hall A.See page viii in theprogram for posterdetails.
Technical ProgramThis year’s technical program currently consists of 9 technical sessions, 9 posters and 1panel meeting.PostersPoster presentations will be on display 3-5 September 2014 in the Poster Area of theDiscovery Hall A. The following works can be viewed on poster display:Electrostatic Levitation for Studies of Additive ManufacturedMaterialsM. P. SanSoucie, J. R. Rogers, and T. Tramel, NASA Marshall SpaceFlight Center, Huntsville, ALNeutron Imaging for Selective Laser Melting Inconel Hardwarewith Internal PassagesJ. Norwood and T. L. Tramel, NASA Marshall Space Flight Center,Huntsville, AL, and H. Bilheux, Oak Ridge National Laboratory,Oak Ridge, TNProduction Throughput for Powder Bed Metals AdditiveManufacturingC. Owens, RTI Directed Manufacture, Pflugerville, TXNon-Contact NDE Methods as Candidates for In-Situ Inspectionof Additively Manufactured Propulsion System PartsW. Thompson, University of Alabama, Huntsville, ALHigh Temperature Thermophysical Property Measurements ofMetals to Support Additive Manufacturing Process DevelopmentR. A. Overfelt and R. Summers, Auburn University, Auburn, AL,and M. Ogles, Geocent, LLC, Huntsville, ALFabrication of Turbine Disk Materials by Additive ManufacturingC. K. Sudbrack, R. W. Carter, and T. P. Gabb, NASA GlennResearch Center,Cleveland, OH; Q. A. Bean and K. Cooper, NASAMarshall Space Flight Center, Huntsville, AL and S. L. Semiatin,Air Force Research Laboratory, Wright-Patterson AFB, OHAn Introduction to the ExOne Company’s 3DP Binder Jetting andMachine TechnologiesH. Danford and H. Kuhn, The ExOne Company, NorthHuntingdon, PAAn Overview of Additive Manufacturing Activities at Arctic SlopeTechnical Services (ASTS)J. D. Sims, Arctic Slope Technical Services, Huntsville, ALDesign, Build and Test of a Small Gas Turbine for UAV PowerGenerationD. L. Ransom and J. Bishop, Southwest Research Institute, SanAntonio, TXviii
Discovery Hall(1A-Area I) LPSWednesday, September 38:25-10:25 AMTECHNOLOGY ROADMAPSChair:Pete BlackUS Army AMRDECRedstone Arsenal, ALCo-Chair:Bryan S. DeHoffAerospace Technical ServicesWest Chester, OH1.2.3.4.8:25AFRL Strategy in Additive ManufacturingM. E. Kinsella, Air Force Research Laboratory, Wright-PattersonAFB, OH8:55 U.S. Army Research Development & Engineering CommandAdditive Manufacturing Plans and ActivitiesA. M. Davis, US Army RDECOM, Aberdeen Proving Ground, MD9:25 Additive Manufacturing for Propulsion Systems at MSFC: A Pathto FlightK. L. Morgan and F. E. Ledbetter, NASA Marshall Space FlightCenter, Huntsville, AL9:55 America Makes RoadmapsR. Gorham, America Makes, Blairsville, PA10:25 BREAK1
Discovery Hall(1B-Area III) LPSWednesday, September 310:40 AM-12:10 PMPOST BUILD PROCESSING, FINISHING ANDINSPECTIONChair:Karen TamingerNASA Langley Research CenterHampton, VACo-Chair:Mark D. KlemNASA Glenn Research CenterCleveland, OH1.2.3.10:40 Non-Contact NDE Methods as Candidates for In-Situ Inspectionof Additively Manufactured Propulsion System PartsW. Thompson, University of Alabama, Huntsville, AL11:10 NDI of Ti-6Al-4V processed by Electron Beam AdditiveManufacturing (EBAM)J. Brausch and K. LaCivita, Air Force Research Laboratory, WrightPatterson AFB, OH11:40 Cleaning Process Development for Metallic AdditivelyManufactured PartsR. Welker, T. L. Tramel, N. Lowery, and M. Mitchell, NASAMarshall Space Flight Center, Huntsville, AL12:10 LUNCH2
Discovery Hall(1C-Area II) LPSWednesday, September 31:10-2:10 PMADDITIVE MANUFACTURING TECHNIQUESAND MACHINESChairs:Jamie B. MalakAir Force Research LaboratoryEdwards AFB, CACo-Chair:Tyler A. HickmanNASA Glenn Research CenterCleveland, OH1.1:102.1:40Additive Manufacturing for Liquid Rocket EnginesJ. D. Haynes, Aerojet Rocketdyne, West Palm Beach, FL, and J.Kleek, Air Force Research Laboratory, WPAFB, OHDirect Digital Manufacturing SolutionsJ. Dobstetter, Stratasys, Port Monmouth, NJ, and A. Johnson,ModernTech, Helena, AL3
Discovery Hall(1D-Area IV) LPSWednesday, September 32:10-4:25 PMMATERIALSChair:Phillip A. FarringtonUAH Propulsion Research CenterHuntsville, ALCo-Chair:Keith RobertsUS Army AMRDECRedstone Arsenal, AL1.2:102.2:403.3:103:254.3:55Characterizing Selective Laser Melting of Nickel Alloy 718K. Cooper, Z. C. Jones, D. N. Wells, J. Lydon, V. Bradford, and M.Jackson, NASA Marshall Space Flight Center, Huntsville, ALMicrostructural Evolution and Mechanical Behavior of Alloy 625Made by Selective Laser MeltingD. Witkin and P. Adams, Aerospace Corporation, Los Angeles, CABREAKMaterials Characterization of Electron Beam Melted Ti-6Al-4VS. L. Draper, D. J. Krause, B. Lerch, and R. Martin, NASA GlennResearch Center, Cleveland, OHReactive Extrusion of High Temperature Resins for AdditiveManufacturingK. C. Chuang, NASA Glenn Research Center, Cleveland, OH, andT. W. Hughes, R. Avakian, and L. Hu, PolyOne Corporation, AvonLake, OH4
Discovery Hall(1E-Area VI) LPSWednesday, September 34:25-5:25 PMCOMPONENT FABRICATION AND TEST-PART IChair:David K. McGrathATK Tactical Propulsion & ControlsElkton, MDCo-Chair:Carolyn K. RussellNASA Marshall Space Flight CenterHuntsville, AL1.4:252.4:55Fabrication and Test of Additively Manufactured Liquid RocketEngine ComponentsT. A. Hickman and B. R. Stiegemeier, NASA Glenn ResearchCenter, Cleveland, OH, and L. Ryberg and J. D. Haynes, AerojetRocketdyne, West Palm Beach, FLMetallic Additions to Metallic, Ceramic and CompositePropulsion ComponentsM. Renfro, T. N. McKechnie, and A. Shchetkovskiy, PlasmaProcesses, Incorporated, Huntsville, AL5
Discovery Hall(2A-Area VI) LPSThursday, September 48:00-9:30 AMCOMPONENT FABRICATION AND TEST-PART IIChair:David K. McGrathATK Tactical Propulsion & ControlsElkton, MDCo-Chair:Carolyn K. RussellNASA Marshall Space Flight CenterHuntsville, AL1.8:00Evaluation of Additively Manufactured Demonstration Hardwarefor a Turbopump ApplicationD. O’Neal, NASA Marshall Space Flight Center, Huntsville, ALEBM Closure Testing for Divert and Attitude Control System(DACS)B. Sutton, M. Porter, and J. Higginson, ATK Tacktical Propulsionand Controls, Elkton, MD2.8:303.9:00Advanced Hybrid Rocket Motor Propulsion Unit for CubeStats(PUC): Initial Hybrid Rocket and Integrated Tank Design andTestingB. McKnight, A. C. Cortopassi, and E. Boyer, The Pennsylvania StateUniversity, University Park, PA; J. D. Desain, B. Brady, A. G. HsuSchouten, J. K. Fuller, and T. J. Curtiss, Aerospace Corporation, LosAngeles, CA9:30POSTER SESSION/BREAK6
Discovery Hall(2B-Area V) LPSThursday, September 410:00 AM-12:00PMDESIGN FOR ADDITIVE MANUFACTURINGChair:David L. EllisNASA Glenn Research CenterCleveland, OH1.2.3.4.10:00 Development of Additive Manufactured Low Cost Upper StagePropulsion ComponentsC. S. Protz, M. F. Cross, K. Cooper, J. Fikes, and C. Garcia, NASAMarshall Space Flight Center, Huntsville, AL; R. Bowman and B.Wright, NASA Glenn Research Center, Cleveland, OH; and K.Taminger, NASA Langley Research Center, VA10:30 Use of Additive Printing to More Accurately Model LiquidPropulsion DesignsJ. Catina, C. K. Dinelli, and K. Castonguay, US Naval Academy,Annapolis, MD11:00 A Fully Non-Metallic Gas Turbine Engine Enabled by AdditiveManufacturingJ. E. Grady, NASA Glenn Research Center, Cleveland, OH11:30 Additive Manufacturing Design Considerations for LiquidEngine ComponentsD. Whitten, A. Hissam, K. Baker, and D. Rice, NASA MarshallSpace Flight Center, Huntsville, AL12:00 LUNCH7
Discovery Hall(2C-Area VII) LPSThursday, September 41:15-3:15 PMPROCESS QUALIFICATION ANDSPECIFICATIONSChair:Shawn KellyEdison Weld InstituteColumbus, OHCo-Chair:Sherri MessimerUAH Propulsion Research CenterHuntsville, AL1.1:152.1:453.2:154.2:453:15Development of Processing-Structure-Property Relationships forthe Certification and Qualification of Additively ManufacturedTi-6Al-4V ComponentsJ. Keist, T. Palmer, and R. Martukanitz, Applied Research Laboratory,State College, PAAdditive Manufacturing Material InfomaticsT. Prater, T. Miller, and B. Henrie, NASA Marshall Space FlightCenter, Huntsville, ALPath to Flight of Powder Bed Fusion PartsK. L. Morgan, D. N. Wells, J. B. Turpin, and E. Robertson, NASAMarshall Space Flight Center, Huntsville, ALLayerwise Quality Certification for Additive ManufacturingT. L. Starr, J. B. Speed School of Engineering, Louisville, KYBREAK8
Discovery Hall(2D-Area IX) LPSThursday, September 43:30-5:00 PMECONOMIC CONSIDERATIONS ROI, SCHEDULEChair:Monica JacintoAerojet RocketdyneCanoga Park, CACo-Chair:Amy GroverUS Army AMRDECRedstone Arsenal, AL1.3:302.4:003.4:30Rapid Development and Demonstration of an Affordable RocketPropulsion SystemJ. D. Haynes, Aerojet Rocketdyne, West Palm Beach, FL, and W. F.Sack, Aerojet Rocketdyne, Canoga Park, CAA Modular Aerospike Engine Design Using AdditiveManufacturingJ. W. Peugeot and C. Garcia, NASA Marshall Space Flight Center,Huntsville, AL, and W. M. Burkhardt, WASK Engineering,Incorporated, Cameron Park, CAMoog Inc. Liquid Oxygen Flow Control Valve Assembly with anAdditive Manufactured 718 Inconel BodyS. McCormick, Moog, Incorporated, East Aurora, NY9
Discovery Hall(3A-Area VIII) LPSFriday, September 58:00-10:30 AMPROCESS ANALYSIS, SENSING & CONTROL,NON-DESTRUCTIVE EVALUATIONChair:Melissa Van DykeNASA Marshall Space Flight CenterHuntsville, ALCo-Chair:Sean GleesonEdison Weld InstituteColumbus, OH1.2.3.4.5.8:00Investigation into the use of the Concept Laser QM System as anIn-Situ Research and Evaluation ToolS. Bagg, NASA Marshall Space Flight Center, Huntsville, AL8:30 In-Process Sensing for Laser Powder Bed Fusion AdditiveManufacturingS. Kelly, P. C. Boulware, S. Gleeson, and S. Ream, Edison WeldInstitute, Columbus, OH9:00 Near Infrared Thermography for Powder-Bed Electron BeamAdditive ManufacturingK. Chou and S. Price, University of Alabama, Tuscaloosa, AL, andJ. Lydon and K. Cooper, NASA Marshall Space Flight Center,Huntsville, AL9:30 Additive Manufacturing Infrared InseptionD. E. Gaddy and M. F. Cross, NASA Marshall Space Flight Center,Huntsville, AL10:00 High-Fidelity Modeling Tools for Metal AdditiveManufacturing Process Develo
Manufacturing C. Owens, RTI Directed Manufacture, Pflugerville, TX Non-Contact NDE Methods as Candidates for In-Situ Inspection of Additively Manufactured Propulsion System Parts W. Thompson, University of Alabama, Huntsville, AL High Temperature Thermophysical Property Measurements of Metals to Support Ad
