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Enabling a better automotive worldConversion Clutch KitsSolid Flywheel Conversion Kits are the efficient,cost reducing alternative for applications thatoriginally used a dual mass flywheelA variety of Conversion Kitsavailable for these makes and modelsAudiQuattro / A4 QuattroBMW - Z3318/325/524/525/528FordF-Series TrucksTT QuattroA4 QuattroKiaOptimaDodge5.9L & 6.7L RamHyundai - Santa FeSonata / TiburonZ3 / 318 / 323 / 325524/ 525/ 528MiniCooper S Series6.6L Duramax Diesel Truck(available soon)VW - Beetle / Golf / JettaPassat / Eurovan

Enabling a better automotive world7 Good Reasons to Choose Valeo Conversion KitsReliableThe Valeo Conversion Kit , designed by ValeoR&D engineers, is an extremely reliablesolution corresponding to the highestOE quality standards.Save MoneyThe Valeo Conversion Kit is a low cost, highquality alternative to replace the Dual MassFlywheel clutch system.100% Torque TransferThe Valeo Conversion Kit ensures the optimalefficiency for torque transfer.Easy To FitThe Valeo guarantees the same installation &fitting time as other alternative products.Successful Since 2003The Valeo Conversion Kit has resulted in fullsatisfaction to aftermarket customersthroughout Europe for the last 5 years.ComfortableThe Valeo Conversion Kit ensures highfiltration of vibrations and noises to enhancedriving pleasure.DurableThe rigid flywheel contained in the ValeoConversion Kit is not composed of wear parts,providing better thermal resistance and fullengine & gear box protection.Valeo is a World Leading Manufacturer ofClutches and FlywheelsNo other clutch maker can offer you as many Solid FlywheelConversion Clutch Kits.Visit www.valeoclutches.com/conversion.asp to see the latestConversion Kit Applications.OE Engineered. . . Aftermarket DeliveredThe Winning Combination of Quality and Performancewww.valeoclutches.com (888) 71-VALEO (82536)

Performance Clutch KitsSignature SeriesThe Valeo Signature Series is designedfor drivers who demand higher than stockperformance from their clutch withouthaving to pay a premium price for it.Key Features:- Up to 15% increase in holding capacity- Performance friction material with a high burst strength- Increased heat resistance and recoverability- Excellent friction and wear performanceOE Engineered. . . Aftermarket DeliveredThe Winning Combination of Quality and Performancewww.valeoclutches.com (888) 71-VALEO (82536)

Performance Clutch KitsDF-Pro SeriesOffering a balanced compromise of drivabilityand high performance with up to a 65%increase in holding capacity, the DF Pro is applicableto vehicles requiring all aroundand all out performance.The Valeo Dual-Friction clutch kit is a performance matched pressure plate & disc alongwith a release bearing, pilot bearing and alignment tool for complete installation.The DF-Pro pressure plates feature a centrifugal weight system (where applicable) andspecialized machining processes to provide a performance clutch that offers exceptionalstreet characteristics, while offering outstanding holding-capacity and durability.The DF-Pro discs have a full facing on the pressure plate side for drivability and longevity,while a carbon composite puck style (segmented) facing is used on the flywheel side for apositive engagement and increased holding-capacity. DF-Pro Series is engineered forenthusiasts who are looking for the ultimate in street/strip holding power andperformance without sacrificing pedal effort and driver control.OE Engineered. . . Aftermarket DeliveredThe Winning Combination of Quality and Performancewww.valeoclutches.com (888) 71-VALEO (82536)

Enabling a better automotive worldChange Gears-Shift to ValeoNumerous Reasons to make Valeo your preferred clutch products supplierQuality & ValueOE quality components in every kitCompetitive pricing even againstlower quality suppliersLow return rate equals higherprofits for our customersExceptional ServiceOrder turnaround in48 hours or lessKnowledgeable local ®ional sales representationTech & Service Hotline888-71-VALEO (82536)www.valeoclutches.comInnovation & TechnologyDual mass flywheel to solid flywheelConversion KitsStrong R&D with 1 advanceddevelopment center, 15 additionaldevelopment centers and 460 dedicatedengineers and techniciansUnmatched Complete RangeFull range of light,medium and heavyduty vehicleapplicationsTwo lines ofperformance kitsNew flywheelsClutch hydraulicsOE Engineered. . . Aftermarket DeliveredThe Winning Combination of Quality and Performancewww.valeoclutches.com (888) 71-VALEO (82536)

Table of Contents2009-10 PRODUCT CATALOGPerformance Installation Checklist . 7Part Number Information . 10Abbreviations . 11APPLICATIONPASSENGER CAR/LIGHT TRUCK APPLICATIONS . 13MEDIUM DUTY TRUCK APPLICATIONS . 93HEAVY DUTY TRUCK APPLICATIONS . 101MD/HD TRUCK FLYWHEELS & CLUTCH BRAKE . 109FLYWHEEL SPECIFICATIONS . 115Coversion Chart . 122TROUBLE SHOOTING GUIDE . 123WARRANTY POLICY . 129MEDIUM & HEAVY DITY CLUTCH KITS PICTURES GUIDE . 133OE Engineered. . . Aftermarket DeliveredThe Winning Combination of Quality and Performancewww.valeoclutches.com (888) 71-VALEO (82536)

Clutch Experts for AsianImport VehiclesAtsugi-shi JapanDaegu – South KoreaTwo of our Asian facilities have strong, directrelationships to OEMs in Asia including Daewoo,Honda, Hyundai, Kia, Mazda, Mitsubishi,Nissan, Subaru & SuzukiValeo has supplied the OE clutch for over 25 models onNorth American roads across 10 Asian vehicle makesExceptional Aftermarket coverage extending across the 17major makes and including approximately 200different car modelsSolid flywheel conversion kits to fit four specific car models withcoverage of three more models in developmentOE Engineered. . . Aftermarket DeliveredThe Winning Combination of Quality and Performancewww.valeoclutches.com (888) 71-VALEO (82536)

Performance ClutchInstallation ChecklistPre-Installation Checklist What is the reason for replacing the clutch assembly?Did the clutch wear out?Did you experience a clutch failure?If a failure occurred, did you fix the cause of failure?Do you have a service manual for your vehicle to resource information regarding bolt torquespecification, special tools that may be needed and installation instructions, etc.?Do you have a non-petroleum cleaner such as, acetone or brake cleaner to clean the surface ofthe pressure plate and flywheel prior to installation?Do you have the proper bolts for the flywheel and pressure plate? (preferably new bolts)Do you have a torque wrench to properly torque the flywheel and pressure plate bolts?Do you have all of the fluids you will need? (Transmission oil, hydraulic clutch fluid)Do you have an alignment tool to properly line up the disc to the transmission?Do you have a replacement pilot bearing (preferred) or bushing? (If applicable)Do you have a pilot bearing removal tool or method? (If applicable)Do you have a safe method to lift and support your vehicle? (Jack and at least 4 jack stands)Do you have someone to resurface your flywheel?Do you have a new throw-out bearing?Do you have an apparatus (Transmission jack or floor jack adapter) to support the weight of thetransmission during installation to avoid damaging the disc?Pay close attention when removing components (linkage, bearing location and mounting, boltsand their length, etc.). Take notes or pictures for proper re-installation.Installation Checklist Inspect all clutch related parts (clutch fork, clevis, pins, hydraulics, etc.) for signs of wear or damage.Inspect the spline on your transmission input shaft for damage or wear. (Slide the disc on and off)Inspect the throw-out bearing guide tube for signs of wear or galling. (retaining collar/quill)Does the new disc slide smoothly and spin straight on the input shaft of the transmission?Has your flywheel been properly resurfaced, balanced, and does it meet OEM specifications?Are the dowel pins (if applicable) in the flywheel secure, straight and smooth?Lubricate the input shaft spline with a dry graphite lubricant or a light coat of lithium (white) grease.Did you check to make sure there is no grease or oil on any friction surfaces?Tighten all bolts to proper torque specifications.Post Installation Checklist If your vehicle is equipped with a clutch adjustment, refer to your (an) owner’s (service) manualfor adjustment procedure.Did you complete your warranty card?If there are any questions or concerns during or following your installation, please feel free to contactValeo Clutches at (888) 718-2536 (8 am to 5 pm Eastern Standard Time, Monday – Friday).Please ask for our Technical Department.www.valeoclutches.com (888) 71-VALEO (82536)

The Right Partnerfor WipersValeo is the #1 WorldwideWiper Systems Manufacturerin the world1 out of every 3 vehicles producedin North America is equippedwith Valeo Wiper Systems98% coverage ofcurrent vehicles onthe road todayWiper Blades for European Import ApplicationsOE Direct Fit - UniversalDomestic – European – AsianThe New Generation FlatWiper Blade TechnologyWindspoiler DesignCurved DesignHPS-High Performance DesignPremium Conventional Wiper Blades for All-Make ApplicationsOE Engineered. . . Aftermarket DeliveredThe Winning Combination of Quality and Performancewww.valeowipersusa.com

Engine CoolingOverviewA world leader in vehicle powertrainthermal energy management systems,Valeo Engine Cooling develops andproduces a full range of engine coolingproducts to enhance passenger comfortand reduce pollution. Technical centerslocated in Indiana and Michigan offerproduct expertise with world-class test equipment and analysis tools.Products sold include:radiators, condensers,charge air coolers,heater cores, oil coolers,fan motors, and othervarious A/C components.For sales/distributor inquiries,please contact:Warren Morley (east):812-662-4967Stu Wikander (west):812-662-49661580 East Commerce Drive Greensburg, IN 47006 USAPhone: (800) 677-6004 Fax: (812) 662-9774www.valeoenginecooling.com

Part NumberInformationValeo Clutch Kits - 8 digit number starting with 5Performance Clutch Kit LinesSignature Series - 8 digit number starting with 6DF-PRO- 8 digit number starting with 7Clutch Kit Part Number IntelligenceIst Digit Defines Clutch Kit Type (see above)Digits 5 & 6 define the Make of the vehicle(refer to the right column of this pagefor the make codes)Digits 7 & 8 combine to makea counter starting with 01Digits 2 through 4 define the clutch disc size in mmHydraulicsMaster Cylinder - 7 digit number starting with 54Slave Cylinder - 7 digit number starting with 55FlywheelsA six or seven alpha-numeric string starting withalpha followed by four numerics and finishing with one or two alphas*** Please note that there are some kits that are used across multiplecar makes.*** The make codes are applicable to car and light truck kits. This does notapply to medium and heavy truck clutch kits. However, it does apply toperformance clutch kit lines.www.valeoclutches.com (888) 71-VALEO (82536)MAKECODEAlfa RomeoBMWLadaAmerican odaIsuzuJaguarKiaLand 04244464850525254565658586062