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THAI MITSUWA PUBLIC CO.,LTD- Corporate Profile As of Aug 22, 2018
THAI MITSUWA PUBLIC CO.,LTDTopicsⅠ Corporate Profile-General Company Information-Certificate & Environmental AssessmentⅡ Factory Layout & Equipment (Pathum Thani)-Plastic Injection Molds Processing Line-Paint & Printing Processing Line-Others (Assembling, QA/QC, Mold Shop etc )2
Corporate ProfileCompany Location-Pathumthani Headquarter & Factory(58 km from SVM Airport)-Korat Factory(203 km from SVM Airport)Mitsuwa Electric Industry Co.,Ltd(Principle Share Holder)Pathumthani Headquarter(1st Factory in Thai)Korat FactoryFactory in Thai)(2nd3
Corporate Philosophy“Manufacturing products to fulfill customers' requirements,with supply high quality products, delivery on time andcontinuous improvement for customer satisfaction”History of Mitsuwa Group1959196219871998200320042011Mitsuwa Electric Industry Co.,Ltd has been established in Osaka, JapanPlastic Molding Factory has been established in Osaka, JapanThai Mitsuwa Public Co.,Ltd has been established in ThailandBeijingMagnesium project has started in Osaka Factory.Listed on MAI, the Stock Exchange of Thailand2nd Factory at Korat in Thailand has been established.Korat Factory has started the operation of Magnesium molding products.4
Corporate ProfileMitsuwa Electric Industry Co.,LtdMitsuwa Electric Industry Co.,LtdEstablishment : December, 1959Paid Capital : 98,000,000 JPYBeijingBusiness Line : Plastic and Magnesium Injection Molding, Mold DesignProduct Development & Design EngineeringEmployees: 2805
Corporate ProfileThai Mitsuwa Product LinePathumthani Headquarter(1st Factory in Thai)Korat FactoryFactory in Thai)Plastic & Magnesium Injection Partsfor Automotive & Home Appliance,Office Automation(2ndThai Mitsuwa Public Company LimitedEstablishment : November, 1987 (Operation start July, 1988)Paid Capital : 199,500,000 BAHT (As of April 2005)Business Line : Plastic and Magnesium Injection MoldingMold Design, Manufacturing & RepairEmployees: Consolidated 2,261 (Pathumthani 1,194 / Korat 1,067)Stock Market : Oct, 2003 Listed onThe Stock Exchange of Thailand (code: TMW)Beijing6
Corporate ProfileThai MitsuwaAnnual Sales Revenues 2017Revenue by IndustryMold Other Income5%1%Total2,967Million umthani56%OA&Home ApplianceMagnesium24％MoldPlastic Korat10%(Ref. 2017 Annual Report)28％7
Corporate ProfileThai Mitsuwa Main Business LinePlastic PartsOA & HomeAppliancesPlastic PartsAutomotiveMagnesium PartsCameraMoldShop8
Corporate ProfileTMW Main Business Line(Plastic Injection Products)Electric AppliancesAutomotive(Office Automation&Home Appliance )Sales RevenueAutomobile IndustryBeijing36％64％Home Appliance &Office Automation(Ref. 2017 Annual Report)9
Corporate ProfilePlastic Injection : Automotive PartsExterior PartsInterior PartsCar audioPartsMotor CyclePartsClient:Beijing10
Corporate ProfilePlastic Injection : Electric Appliances(Home & Office Appliance)Home ApplianceOffice AutomationDoor MonitorClient:Beijing11
Corporate ProfileMagnesium Injection : Electric Appliances(Home Appliance)Home Appliance(Mirror less Single LensReflex Camera etc ) Korat Factory Magnesium Thixomolding Operation Line Client:12
Corporate ProfileISO CertificateISO 9001-2015ISO TS 16946-2009BeijingTMW Quality Policy;Strive to develop Products with the best quality . Keep the Customer's Delivery on time Perform RiskManagement in order to fulfill our customer's satisfaction with continuous improvement.*The International Automotive Task Force (IATF) 16949:2016 automotive standard was released in October 2016. TMW has alreadycompleted the Audit and the Certificate will be issued on Sep, 2018.13
Corporate ProfileThe Green Industry CertificationThe Ministry of Industry has set up the green industry project to put forward and promotethe industrial sector to conduct environmentally-friendly operations. TMW’s efforts for environmentalinitiatives are recognized nationally and our awards are as follows.BeijingCertification of Green LabelA certified green label (Green Label) study and analysis of product life cycle (LCI-LCA) to reduce pollutionand reduce greenhouse gas emissions , which projects are a part of implementation proactive environmentalconservation of the Ministry of industry.14
Corporate ProfileSolar Energy SystemWith the aim of reducing CO2 emissions, TMW has installed solar panels and storage batteries on therooftops of the office and factories in 2018.Office60.95 KW.Factory 5152.375 KW.Factory 1182.85 KW.Factory 6152.375 KW.Factory 3121.90 KW.Warehouse91.425 KW.Factory 9850 KW.Factory 8158.075 KW.Beijing15
THAI MITSUWA PUBLIC CO.,LTDTopicsⅠ Corporate ProfileⅡ Factory Layout & Equipment （Pathum Thani)-Plastic Injection Molds Processing Line-Paint & Printing Processing Line-Others (Assembling, QA/QC, Mold Shop etc )16
Factory LayoutPathumthani Headquarter & FactoryTotal Site Area : 60,404 Building Space: 32,013 Thai Mitsuwa PublicCompany LimitedFACTORY 1WAREHOUSE1FACTORY 2WAREHOUSE2FACTORY 4FACTORY 5FACTORY 3 &MOLD SHOPFACTORY 6FACTORY 7WAREHOUSE5FACTORY 9FACTORY 817
Corporate ProfileOrganization Chart(Pathumthani Headquarter & Factory)AdministrationAccounting/BOIMr. TakeguchiProduction ControlDelivery / PackingPresident & CEOFactory ManagerMr.Morita / Mrs.FumikoMr.Yamada HiroshiFactory Manager Mr. TsuruharaProduction(Injection)Vice Factory Manager Mr.Phaitoon KladkhiewMr.SomchartProduction(Spray&Assy)Mr.Handa (Advisor)Quality AssuranceQMRMR. Mr.Phaitoon KladkhiewMr.OkuboEngineeringMr.Hosoya / Mr.Oriuchi / Mr.YoneuchiyamaSales & MarketingMr. SakaguchiMr.Kamada (Electric) / Mr.Tsujimoto (Automotive)ISO18
Factory LayoutPlastic Injection Molds Processing LinePaint & Printing Processing LineDouble Injection(120-300 TON)Normal InjectionRobot/SpindleConveyor Silk & Pad Printing, Large Injection(30 ton-450 TON)Laser Marking(850-1600 TON)VacuumUV SprayAnti statics paintingAutomation Spray Booth& Clean Room9th Factory9Normal InjectionH/C InjectionH/C Injection(130-650 TON)Beijing88th FactoryNormal Injection(280 ton-800 TON)19
Factory LayoutEquipment List; Normal Injection Molding Machine30 Ton – 1600 Ton Total 98 sets Double Color Injection Molding Machine120 Ton Total 7sets Heat & Cool Injection Molding Machine130, 250, 450, 650 Ton Total 15setsMachine Maker :JSW, FANUC, Mitsubishi, Sumitomo, Toshiba,Meiki, Nisset etc.Detail Equipment List As of 2016NO.MACHINE (TON)SETS13052501335534801510017612017120 (DOUBLE INJ.)78130 (H&C)29140110140 250 (H&C)119280 (H&C)2203003213508224501623450 (H&C)3Beijing24650425650 (H&C)226660 (H&C)327850228850 (H&C)129130023016001TOTAL12020
Outline of FactoryInspection Tool;QA Inspection DepartmentTMW can conduct variety of inspections to ensure conformity of product specification and quality.CMM (Capability Maturity Model ) Auto / Manual MachineBeijingMicroscopeDigital Calipers/Gloss MeterPush Pull Gaugefor Tensile & Compressive Test21
Factory LayoutPlastic Injection Molds Processing LineFactory 1 : Normal Mold Injection Machine 30 ton-450 tonFactory 5 : Double Molding Injection and Normal Machine 100-300 tonBeijing22
Factory LayoutPlastic Injection Molds Processing LineFactory 6 : Large Scale Injection Molding Machine 850-1600 tonFactory 7 : Hot/Cold Thermal Cycling of Injection Molds Machine 130 ton-650 tonBeijing23
Advanced Injection Molding TechnologyHot/Cold Thermal Cycling of Injection Molds TechnologyUtilizing Thermal Cycling System (LPG, Boiler, Chiller, Water Temperature Controller) forMold Heating & Cooling Phase.LPGBOILERCHILLERRO UnitValveStationControllerMOLD24
Advanced Injection Molding TechnologyCase Study: Hot/Cold Thermal Cycling of Injection Molds TechnologyHeat/cool molding process also enables the use of glass-reinforced structural materials forhigh-gloss finish applications and increasing gloss by 50% to 90% and reducing surfaceroughness.Comparison TableConventional InjectionHeat & Cold InjectionBeijingAdvantage Point-High-gloss finish applications.-Weight saving comparedwith CS Product(1.2kg 500g)25
Factory LayoutPainting Processing LineFactory 8 Automated Robotic Spray Line, Clean Room and Laser MarkingOur Automated Robotic Spray Line optimizes cost & cycle time reduction.Anti StaticUnder-CoatingTop-CoatingScreen PrintingInspection ProcessBeijing26
Factory LayoutPainting Processing LineFactory 9 Electrostatic Spray Painting by Automation Robot（For Mass Production)Electrostatic spray painting can reduce the loss of problems with uneven coverage andoverspray that result from using a regular spray painter.Air BlowBase CoatTop CoatNew Factory (Construction Status of Factory No.9 )Site Area of Factory No.9: 8,910 Building Space of Factory No.9 : 7,722 FACTORY 9Baking OvenUnloading Line27
Factory LayoutPainting Processing LineFactory 3 UV Spray & Dry, Vacuum EvaporationIn high vacuum, evaporated particles can travel directly to the deposition target.Pre-treatmentUnder-CoatingUV DryVacuum EvaporationClear-CoatingBell Jar (Vacuum Chamber) & Tungsten FilamentBeijing28
Factory LayoutPainting Processing LineFactory 5 & Factory 8 (Laser Marking Machine)BeijingInterior Button for Automobile Parts29
Factory LayoutPrinting Processing LineFactory 5 Silk Screen & Pad Printing, Hot Stamp LineBeijingSilk Screen & Pad PrintingHot Stamp30
Factory LayoutAssembling & Packing Process Line;Factory 5 Assembling Line(Manual Assembling, Vibration Welding, Laser Cutting)9Beijing8Under Construction31
Factory LayoutVibration Welding Technology;The vibration welding process is suitable for welding of compatible thermoplastic parts along flat seamswhich have to be high strength, pressure tight and hermetically sealed.Two plastic parts arein frictional contact with each otherCertain frequency,amplitude and pressure.Beijing32
Outline of FactoryTMW Mold Shop Equipment List;MACHINE1. WIRT CUT MACHINESP43MAKINO12. MACHINING ICK1SODICK1NAMSUN1MCV-560KE-553. EDM MACHINEAQ35LAG60L4. RADIAL DRILLINNSR-1260D5. LATHE MACHINEWire CutSETSNARA4311NAMSUN6. MILLING MACHINENSM-4NAMSUN7. PRECISION SURFACE GRINDING MOTO8. ARGON MACHINESW9800SANWA9. LASER WELDING MACHINESWA150SISMACAD/CAM UNIGRAPHICSMICROSCOP MITUTOYOTOTALEDMCMC1111111512233
Outline of FactoryDelivery;We offer comprehensive door-to-door transport services, using our owned companytruck forwarding timely to your local parts assembling site in Thailand.BeijingOwned Company Truck, Fabrication shop of plastic box and warehouse34
THAI MITSUWA PUBLIC CO.,LTD“Manufacturing products to fulfill customers' requirements,with supply high quality products, delivery on time andcontinuous improvement for customer satisfaction”35
Business Line : Plastic and Magnesium Injection Molding, Mold Design Product Development & Design Engineering Employees : 280 Corporate Profile Mitsuwa Electric Industry Co.,Ltd Mitsuwa Electric Industry Co.,Ltd . 6 Beijing Establishment : November, 1987 (Operation start July, 198
