Transcription
Reference Manual00809-0200-4420, Rev GAApril 2013Smart Wireless Gateway
Title PageReference Manual00809-0200-4420, Rev GAApril 2013Smart Wireless GatewayNOTICERead this manual before working with the product. For personal and system safety, and foroptimum product performance, make sure you thoroughly understand the contents beforeinstalling, using, or maintaining this product.Within the United States, Emerson Process Management hastwo toll-free assistance numbers:Global Service CenterSoftware and Integration Support1-800-833-8314 (United States) 63-2-702-1111 (International)Customer CentralTechnical support, quoting, and order-related questions.1-800-999-9307 (7:00 am to 7:00 pm CST)North American Response CenterEquipment service needs.1-800-654-7768 (24 hours—includes Canada)Outside of the United States, contact your local Emerson Process Managementrepresentative.The products described in this document are NOT designed for nuclear-qualifiedapplications. Using non-nuclear qualified products in applications that requirenuclear-qualified hardware or products may cause inaccurate readings.For information on Rosemount nuclear-qualified products, contact your local EmersonProcess Management Sales Representative.PlantWeb is a registered trademark of one of the Emerson Process Management group of companies.Modbus is a registered trademark of Schneider Automation, Inc.All other marks are the property of their respective owners.iii
Title PageApril 2013ivReference Manual00809-0200-4420, Rev GA
Reference ManualTable of Contents00809-0200-4420, Rev GAApril 2013Contents1Section 1: Overview1.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.5 Return of Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.6 Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Section 2: Initial Connection2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.2 System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.3 Initial setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.3.1 Prepare PC/laptop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.3.2 Connections and Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.3.3 Configure the Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.3.4 System Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133Section 3: Mounting and Connection3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153.1.1 General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153.1.2 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163.2.1 Pipe Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163.2.2 Bracket Mount (alternate). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173.3 Remote Antenna (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183.4 Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213.4.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213.4.2 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213.4.3 RS-485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223.4.4 Terminating Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233.4.5 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Table of Contents1
Reference ManualTable of Contents00809-0200-4420, Rev GAApril 20134Section 4: Software Setup4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254.2 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264.3 Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274.4 Security Setup Utility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284.4.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294.5 AMS Wireless Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.5.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .304.6 Licensing and Credits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325Section 5: Host integration5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335.2 Network architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335.3 Internal firewall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355.4 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365.4.1 Communication settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .365.4.2 Register mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .385.5 EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .436Section 6: Troubleshooting7Section 7: GlossaryAAppendix A: Product SpecificationsA.1 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53A.2 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54A.3 Communication specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54A.4 Self-Organizing network specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55A.5 System security specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56A.6 Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57A.7 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59A.8 Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61BAppendix B: Product certificationsB.1 Approved manufacturing locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63B.2 Telecommunication compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63B.3 FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63B.4 Ordinary Location Certification for FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .632B.5 European Union Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Table. . . .of. .64Contents
Reference ManualTable of Contents00809-0200-4420, Rev GAApril 2013CAppendix C: Delta V readyC.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67C.2 Latency considerations in control logic design and operation. . . . . . . . . . . . . . . .67C.3 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67C.4 Mounting and connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68C.5 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68DAppendix D: RedundancyD.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73D.2 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73D.3 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73D.4 Mounting and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75D.5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79D.6 Gateway replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Table of Contents3
Table of ContentsApril 20134Reference Manual00809-0200-4420, Rev GATable of Contents
Reference ManualSection 1: Overview00809-0200-4420, Rev GAApril 2013Section 1OverviewSafety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Return of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 41.1Safety MessagesInstructions and procedures in this manual may require special precautions to ensure the safetyof the personnel performing the operations. Information that potentially raises safety issues isindicated by a warning symbol ( ). Please refer to these safety messages before performing anoperation preceded by this symbol.Failure to follow these installation guidelines could result in death orserious injury.Make sure only qualified personnel perform the installation.Explosions could result in death or serious injury. Verify that the operating atmosphere of the device is consistent with the appropriatehazardous locations certifications.Electrical shock could cause death or serious injury. 1.2Use extreme caution when making contact with the leads and terminals.IntroductionThe Smart Wireless Gateway connects WirelessHART self-organizing networks with hostsystems and data applications. Modbus communications over RS-485 or Ethernet LAN provideuniversal integration and system interoperability. The optional OPC functionality from theGateway offers a means to connect to newer systems and applications while providing a richerset of data.The Smart Wireless Gateway provides industry leading security, scalability, and data reliability.Layered security ensures that the network stays protected. Additional devices can be added atanytime. There is no need to configure communication paths because the Gateway managesthe network automatically. This feature also ensures that WirelessHART field devices have themost reliable path to send data.Overview1
Reference ManualSection 1: Overview00809-0200-4420, Rev GAApril 2013What is Included?The box containing the Smart Wireless Gateway will contain several items essential to thecomplete installation and operation of the Gateway. Smart Wireless Gateway Quick Installation Guide Software pack, 2 disk set Mounting hardware Conduit plugs, 4 Conduit adapters (optional)If an optional remote antenna has been ordered, it will be in a separate box containing:1.3 Remote mount antenna Mounting hardware Lightning arrestor Cable (1 or 2 pieces that total 50 ft, [15,2 m] in length) Coaxial SealantManualThis manual will help to install, configure, operate, and maintain the Gateway.Section 1 – OverviewThis section introduces the product and describes what components may be found in the box. Italso includes details for services and support as well as return and disposal of the product.Section 2 – Initial ConnectionThis section describes how to connect to the Gateway for the first time and what settings shouldbe configured before placing it on a live control network. It is important to note that someGateways are used in stand-alone applications and do not reside on a network. In these cases, itis still important to configure the items outlined in this section.Section 3 – Mounting and ConnectionThis section describes how to properly mount the Gateway and make electrical connections,including electrical wiring, grounding, and host system connections. This section also describeshow to mount the optional remote antenna.Section 4 – Software SetupThis section describes the installation and setup of the optional software included with theSmart Wireless Gateway. This software will aid in secure host integration as well as wireless fielddevice configuration.Section 5 – Host IntegrationThis section describes how to connect the Gateway to a host system and integrate datagathered from the field device network. It covers network architectures, security, and datamapping.Section 6 – Troubleshooting2Overview
Reference ManualSection 1: Overview00809-0200-4420, Rev GAApril 2013This section provides troubleshooting tips as well as information to contact technical supportover the phone or through email.Section 7 – GlossaryThe glossary defines terms used throughout this manual or that appear in the web interface ofthe Smart Wireless Gateway.AppendicesThe appendices provide additional and more specific information on a variety of subjectsincluding Product Specifications and Product Certifications.1.4Service SupportGlobal Service CenterSoftware and Integration SupportUnited States 1 800 833 8314International63 2 702 1111Customer CentralTechnical Support, quoting, and order related questionsUnited States1 800 999 9307 (7:00 a.m. to 7:00 p.m. CST)Asia Pacific65 6777 8211Europe/Middle East/ Africa 49 8153 93901.5Return of MaterialsTo expedite the return process outside of North America, contact your Emerson ProcessManagement representative.Within the United States, call the Emerson Process Management Response Center toll-freenumber 1 800 654 7768. The center, which is available 24 hours a day, will assist you with anyneeded information or materials.The center will ask for product model and serial numbers, and will provide a Return MaterialAuthorization (RMA) number. The center will also ask for the process material to which theproduct was last exposed.Individuals who handle products exposed to a hazardous substance can avoid injury if theyare informed of, and understand, the hazard. If the product being returned was exposed toa hazardous substance as defined by OSHA, a copy of the required Material Safety DataSheet (MSDS) for each hazardous substance identified must be included with the returnedgoods.Overview3
Section 1: Overview1.6Reference Manual00809-0200-4420, Rev GAApril 2013Product Recycling/DisposalRecycling of equipment and packaging should be taken into consideration and disposed of inaccordance with local and national legislation/regulations.4Overview
Section 2: Initial ConnectionReference ManualApril 201300809-0200-4420, Rev GASection 2Initial ConnectionOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6Initial setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6Failure to follow these installation guidelines could result in death or serious injury:Only qualified personnel should perform the installationExplosions could result in death or serious injury. Verify that the operating atmosphere of the transmitter is consistent with theappropriate hazardous locations certificationsElectrical shock could cause death or serious injury. Use extreme caution when making contact with the leads and terminalsThis device complies with Part 15 of the FCC Rules. Operation is subject to the followingconditions: This device may not cause harmful interference. This device must accept anyinterference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cmfrom all persons.2.1OverviewThis section describes how to connect to the Gateway for the first time and what settings shouldbe configured before placing it on a live control network. It is important to note that someGateways are used in stand-alone applications and do not reside on a network. In these cases, itis still important to configure the items outlined in this section.Before the Gateway can be permanently mounted and connected to a live control network, itneeds to be configured with an IP address. This is done by forming a private network betweenthe gateway and a PC/Laptop. The following items are needed to complete this section: Gateway PC/Laptop 24 VDC (nominal) power supplyNoteIf the Gateway was ordered with the DeltaV Ready option, it has been configured to operateon a DeltaV control network, and the Initial Configuration Section does not need to becompleted. Only setting the password is required.Initial Connection5
Reference ManualSection 2: Initial Connection00809-0200-4420, Rev GAApril 20132.2System requirementsThe following requirements apply to the PC/Laptop used to configure the Gateway. Additionalrequirements may apply if using the optional Security Setup Utility or AMS WirelessConfigurator. See Section 4: Software Setup on page 1 for more information.Web browser applications Mozilla Firefox 1.5 or higher Microsoft Internet Explorer 6.0 or higherEthernet 10/100BaseTX Ethernet communication protocol2.3Initial setup2.3.1Prepare PC/laptopThe PC/Laptop will need to be configured to form a private network before communicating tothe Gateway. The network settings can be found in the control panel of the PC/Laptop. Toconfigure these settings:61.Find and open the Control Panel. (It is generally found from the Start Menu.)2.Open Network Connectio
Smart Wireless Gateway. This software will aid in secure host integration as well as wireless field device configuration. Section 5 – Host Integration This section describes how to connect the Gateway to a host system and integrate data gathered from the field device network. It
